Solid-liquid homogenizing mixer
By using a flow guiding structure and a baffle plate design, the problem of liquid materials sliding to the bottom of the cylinder is solved, thereby improving the uniformity of solid-liquid mixing and the stirring effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-10
AI Technical Summary
In existing technologies, liquid materials are sprayed onto the mixing drum wall and slide down to the bottom of the drum, resulting in uneven mixing and even clumping.
The system employs a flow guiding structure and baffle design, including a flow guiding ring, a liquid storage tank, a liquid inlet channel, a liquid outlet channel, and baffles. The flow guiding ring intercepts the liquid and guides it into the liquid storage tank for buffering. After consuming kinetic energy, the baffles divide the liquid, increasing the contact area between the liquid and the solid and preventing the liquid from sliding to the bottom of the cylinder.
It effectively prevents liquid from sliding to the bottom of the cylinder, improves the uniformity of solid-liquid mixing, prevents clumping, and ensures uniform stirring effect.
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Figure CN223980446U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of mixing machine, concretely relates to a solid-liquid homogenizing mixing machine. BACKGROUND
[0002] The mixing machine is a kind of equipment that two or more materials are uniformly mixed by mechanical action, and is widely used in chemical industry, pharmacy, food, metallurgy and environmental protection etc.Field.By mixing machine, different form materials can be mixed uniformly, and the homogeneity of subsequent product is guaranteed.When solid material and liquid material need to be mixed, they are usually added into stirring tank together, then stirring blade is driven to stir solid-liquid mixture, so that the following adverse phenomena often occur: liquid material in water flow state is difficult to disperse completely, leading to poor uniformity of the whole stirring effect, and even local mixed material appears to be a group.
[0003] Based on the above technical problems, the prior art has been improved, such as patent (CN103005642A) discloses a mixing machine, including rack, main motor and mixing cylinder, the mixing cylinder both sides are fixed on the rack through connecting shaft, the main motor is connected with connecting shaft through transmission belt, the mixing cylinder top side is equipped with feed inlet I, the mixing cylinder top other side is equipped with feed inlet II, the mixing cylinder top middle is equipped with water inlet, the water inlet is connected with water pipe in mixing cylinder, the water pipe is communicated with spraying device.Its advantages are: by spraying form, the contact area between liquid material and solid material is increased, local agglomeration is prevented, so as to improve the uniformity of solid material and liquid material mixing;But at the same time, there are also the following shortcomings: liquid is inevitably sprayed to the cylinder wall of mixing cylinder under the action of pressure, liquid on the cylinder wall gathers continuously and slides to the bottom of the cylinder under the action of gravity, that is, " bottoming " phenomenon occurs, leading to uneven stirring or even agglomeration phenomenon. SUMMARY
[0004] Therefore, the utility model aims at providing a solid-liquid homogenizing mixing machine to solve the technical problem that liquid sprayed in the prior art gathers on the cylinder wall and slides to the bottom of the cylinder, leading to uneven stirring.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of solid-liquid homogeneous mixer, including top opening mixing cylinder and the cover plate for opening and closing mixing cylinder, mixing cylinder bottom is equipped with stirring structure, cover plate is equipped with the spray structure for spraying liquid material on, the inner wall of mixing cylinder is equipped with flow guide structure, flow guide structure includes flow guide ring, the outer side of flow guide ring is closely combined with the inner wall of mixing cylinder, the inner side of flow guide ring is inwardly inclined inclined surface, flow guide ring is equipped with liquid storage groove in, the top of flow guide ring inclined surface is equipped with liquid inlet channel, liquid inlet channel is located at the outer side of liquid storage groove, liquid inlet channel vertically extends until the groove bottom of liquid storage groove, liquid inlet channel is communicated with the groove bottom of liquid storage groove, the top of the side of liquid storage groove away from liquid inlet channel is equipped with liquid outlet channel, liquid outlet channel extends along horizontal direction and penetrates flow guide ring inclined surface, the inclined surface below liquid outlet channel is sequentially provided with multiple groups of spoiler along height direction from top to bottom;
[0007] Further, the three groups of spoilers are the first spoiler, the second spoiler and the third spoiler, in terms of size, the length of the three groups of spoilers gradually increases from top to bottom, and the height gradually decreases, and in terms of density, the density of the three groups of spoilers gradually increases from top to bottom.
[0008] Further, the first channel between adjacent first spoilers is separated by two second spoilers to form a complete second channel and two incomplete second channels on both sides of the complete second channel, and the width of the incomplete second channel is half of the width of the complete second channel.
[0009] Further, the outlet of the liquid outlet channel is located at the waist of the inclined surface of the flow guide ring, and the plurality of liquid outlet channels are arranged in a non-consecutive manner.
[0010] Further, a first feed port for adding liquid material is formed at the center of the cover plate, the spray structure includes a pressure pump arranged at the opening of the first feed port, the outlet end of the pressure pump is communicated with a liquid outlet pipe, the liquid outlet pipe extends into the stirring space inside the mixing cylinder through the first feed port, and a spray head is arranged at the outlet of the liquid outlet pipe.
[0011] Further, the stirring structure is located at the bottom of the mixing cylinder, and the stirring structure includes a rotating rod coaxial with the mixing cylinder and stirring blades distributed around the rotating rod, and further includes a motor arranged on the bottom plate of the mixing cylinder, the bottom end of the rotating rod extends downward through the bottom plate of the mixing cylinder in the vertical direction and is fixedly connected with the output shaft of the motor.
[0012] The beneficial effects of the present application are as follows:
[0013] Compared with existing technologies, the flow guiding structure allows the falling liquid to flow into the storage tank through the inlet channel, where it is buffered and some of its kinetic energy is dissipated. The liquid then flows out through the outlet channel and is further divided into smaller units by three sets of baffles, increasing the contact area and making the mixing with the solids more uniform. On the other hand, the flow guiding ring can effectively intercept the liquid on the inner wall, preventing it from sliding down to the bottom of the mixing cylinder and preventing the "sinking" phenomenon from the source. Attached Figure Description
[0014] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the following drawings are provided for illustration:
[0015] Figure 1 This is an overall schematic diagram of the solid-liquid homogenizing mixer in Embodiment 1 of this utility model;
[0016] Figure 2 This is a schematic diagram of the cover plate in Embodiment 1 of this utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the solid-liquid homogenizer in Embodiment 1 of this utility model;
[0018] Figure 4 This is a schematic diagram of the spraying structure in Embodiment 1 of this utility model;
[0019] Figure 5 This is a schematic diagram of the flow guiding structure in Embodiment 1 of this utility model;
[0020] Figure 6 This is a partial cross-sectional view of the flow guide ring in Embodiment 1 of this utility model;
[0021] Figure 7 for Figure 5 Enlarged view at point A1;
[0022] Figure 8 for Figure 5 Enlarged view of section A2 in the middle.
[0023] The following labels are shown in the attached diagram:
[0024] Mixing cylinder 1, support 101, discharge port 102, second connecting plate 103, cover plate 2, first feed port 201, second feed port 202, first connecting plate 203, rotating shaft 204, stirring structure 3, rotating rod 301, stirring blade 302, motor 303, spraying structure 4, pressure pump 401, liquid outlet pipe 402, nozzle 403, liquid storage tank 404, flow guiding structure 5, flow guiding ring 501, liquid storage tank 502, liquid inlet channel 503, liquid outlet channel 504, first baffle plate 505, second baffle plate 506, third baffle plate 507, magnetic sheet 508. Detailed Implementation
[0025] Example 1, specifically as follows: Figures 1-8 As shown.
[0026] A solid-liquid homogenizing mixer includes a mixing cylinder 1 with a top opening and a cover plate 2 for opening and closing the mixing cylinder 1. The bottom of the mixing cylinder 1 is provided with a stirring structure 3, the cover plate 2 is provided with a spraying structure 4 for spraying liquid materials, and the inner wall of the mixing cylinder 1 is provided with a flow guiding structure 5.
[0027] like Figure 1 As shown, the mixing cylinder 1 is cylindrical in shape, with a stirring space inside. A support 101 is welded and fixed to the bottom of the mixing cylinder 1, and a receiving space is formed inside the support 101. In addition, a discharge port 102 is opened on the side wall at the bottom of the mixing cylinder 1, through which the mixed material is discharged. The cover plate 2 is located at the top opening of the mixing cylinder 1, and the two are rotatably connected. The cover plate 2 rotates in the horizontal direction, thereby realizing the opening and closing of the mixing cylinder 1. Specifically, a first connecting plate 203 is welded to one side of the cover plate 2, and a second connecting plate 103 is correspondingly welded to the outer side of the mixing cylinder 1. A rotating shaft 204 is provided between the first connecting plate 203 and the second connecting plate 103, and the two ends of the rotating shaft 204 are rotatably connected to the first connecting plate 203 and the second connecting plate 103, respectively.
[0028] The mixing drum 1 is equipped with a stirring structure 3 for stirring materials, such as... Figure 3 As shown, the stirring structure 3 is located at the bottom of the mixing cylinder 1. The stirring structure 3 includes a rotating rod 301 coaxial with the mixing cylinder 1 and stirring blades 302 distributed around the rotating rod 301. The inner ends of the stirring blades 302 are welded and fixed to the rotating rod 301. The stirring structure 3 also includes a motor 303 mounted on the bottom plate of the mixing cylinder 1. The motor 303 is located within the receiving space of the support 101, and the motor 303 is fixedly connected to the mixing cylinder 1 by screws. The bottom end of the rotating rod 301 extends vertically downward through the bottom plate of the mixing cylinder 1 and is fixedly connected to the output shaft of the motor 303. A coupling is used between the rotating rod 301 and the output shaft of the motor 303.
[0029] The cover plate 2 has a first inlet 201 for adding liquid materials at the center, and a plurality of second inlets 202 for adding solid materials are opened around the first inlet 201. In this embodiment, there are two second inlets 202, which are located on both sides of the first inlet 201.
[0030] The first feed inlet 201 is equipped with a spraying structure 4, such as Figure 1 , Figure 4As shown, the spraying structure 4 includes a pressure pump 401 located at the opening of the first feed inlet 201. The pressure pump 401 is connected and fixed to the upper surface of the cover plate 2 with screws. The water outlet of the pressure pump 401 is connected to a liquid outlet pipe 402, which passes through the first feed inlet 201 and extends into the stirring space inside the mixing cylinder 1. A nozzle 403 is provided at the water outlet of the liquid outlet pipe 402, and the two are threadedly connected. A liquid storage tank 404 is provided on one side of the pressure pump 401. The liquid storage tank 404 is welded and fixed to the cover plate 2 and is connected to the water inlet pipe of the pressure pump 401. The liquid storage tank 404 contains liquid material. By using the pressure pump 401 to transport and pressurize the liquid material in the liquid storage tank 404, and then spraying it out through the nozzle 403, the contact area of the liquid material can be significantly increased, thereby improving the stirring effect from the source.
[0031] In other embodiments besides this one, the liquid storage tank 404 can be separated from the cover plate 2. For example, the liquid storage tank 404 can be placed on the ground, and the liquid storage tank 404 can be connected to the water inlet of the pressure pump 401 by a pipe.
[0032] like Figure 5 , Figure 6 As shown, the flow guiding structure 5 includes a flow guiding ring 501. The outer surface of the flow guiding ring 501 is tightly fitted to the inner wall of the mixing cylinder 1, and the inner surface of the flow guiding ring 501 is an inwardly inclined slope, meaning that the flow guiding ring 501 contracts inward from top to bottom. In this embodiment, the cross-section of the flow guiding ring 501 is a right-angled triangle, with its vertical surface in contact with the inner wall of the mixing cylinder 1 and its inclined surface facing inward. An annular liquid storage tank 502, concentric with the flow guiding ring 501, is provided inside the flow guiding ring 501. The cross-section of the liquid storage tank 502 is rectangular, and an inlet channel 503 is provided at the top of the inclined surface of the flow guiding ring 501. The inlet channel 503 is located outside the liquid storage tank 502 and extends vertically downward to the bottom of the liquid storage tank 502. The inlet channel 503 is connected to the bottom of the liquid storage tank 502.
[0033] The liquid storage tank 502 has an outlet channel 504 on the top side away from the inlet channel 503. The outlet channel 504 extends horizontally and penetrates the inclined surface of the guide ring 501, with its outlet located at the waist of the inclined surface of the guide ring 501. It is worth emphasizing that multiple outlet channels 504 are arranged at intervals, forming a non-continuous overall structure.
[0034] Multiple sets of baffles are arranged sequentially from top to bottom along the height direction on the inclined surface below the liquid outlet channel 504. In this embodiment, there are 3 sets of baffles, specifically the first baffle 505, the second baffle 506 and the third baffle 507. It is worth emphasizing that, in terms of size, the length of the three sets of spoilers gradually increases and the height gradually decreases from top to bottom; in terms of density, the density of the three sets of spoilers gradually increases from top to bottom. The first channel between adjacent first spoilers 505 is divided by two second spoilers 506, forming a complete second channel and incomplete second channels located on both sides of the complete second channel. The width of the incomplete second channel is half the width of the complete second channel. The second channel between adjacent second spoilers 506 on both sides is divided by three third spoilers 507. The third spoilers 507 on both sides are directly opposite the second spoilers 506 on both sides along the length direction. The third spoiler 507 in the middle evenly divides the complete second channel into two third channels. The width of the third channel is half the width of the second channel.
[0035] Multiple mounting grooves are also formed along the circumference on the vertical surface of the guide ring 501 that contacts the inner wall of the mixing cylinder 1. A magnetic piece 508 is glued into the mounting groove. The size of the magnetic piece 508 is the same as the size of the mounting groove. The guide ring 501 is connected to the mixing cylinder 1 by the magnetic force between the magnetic piece 508 and the mixing cylinder 1. The height of the guide ring 501 can be adjusted. On the one hand, it can be adjusted according to the volume of the mixture to prevent the guide ring 501 from affecting the mixing of the mixture. On the other hand, it can also be adjusted according to the spray force of the nozzle 403. In particular, when the spray force is small, the height of the guide ring 501 needs to be lowered to ensure that the guide ring 501 is below the position where the liquid material contacts the mixing cylinder 1.
[0036] The liquid sprayed onto the inner wall of the mixing cylinder slides down under the influence of gravity and possesses a certain kinetic energy. Through the design of the guide structure 5, on the one hand, the falling liquid flows into the storage tank 502 through the inlet channel 503, where it is buffered and some of its kinetic energy is consumed. Then, it flows out through the outlet channel 504 and is further divided into smaller units by three sets of baffles, thereby increasing its contact area and making its mixing with the solids more uniform. On the other hand, the guide ring 501 can effectively intercept the liquid on the inner wall, preventing the liquid from sliding down to the bottom of the mixing cylinder and preventing the "sinking" phenomenon from the source.
[0037] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.
Claims
1. A solid-liquid homogenizing mixer, comprising a mixing cylinder with a top opening and a cover plate for opening and closing the mixing cylinder, wherein a stirring structure is provided at the bottom of the mixing cylinder, and a spraying structure for spraying liquid materials is provided on the cover plate, characterized in that, The inner wall of the mixing cylinder is provided with a flow guide structure, the flow guide structure comprises a flow guide ring, the outer side surface of the flow guide ring is tightly combined with the inner wall of the mixing cylinder, the inner side surface of the flow guide ring is an inwardly inclined slope, a liquid storage groove is formed in the flow guide ring, a liquid inlet channel is formed in the top of the slope of the flow guide ring, the liquid inlet channel is located on the outer side of the liquid storage groove, the liquid inlet channel vertically extends downward until the groove bottom of the liquid storage groove, the liquid inlet channel is in communication with the groove bottom of the liquid storage groove, a liquid outlet channel is formed in the top of the side of the liquid storage groove away from the liquid inlet channel, the liquid outlet channel extends along the horizontal direction and penetrates the slope of the flow guide ring, and a plurality of groups of spoiler plates are sequentially arranged from top to bottom on the slope below the liquid outlet channel along the height direction.
2. The solid-liquid homomixer according to claim 1, wherein The spoiler plates are divided into three groups, namely, a first spoiler plate, a second spoiler plate and a third spoiler plate, the length of the three groups of spoiler plates gradually increases from top to bottom, and the height gradually decreases, and the density of the three groups of spoiler plates gradually increases from top to bottom.
3. The solid-liquid homomixer of claim 2 wherein, The first channel between adjacent first spoiler plates is separated by two second spoiler plates to form a complete second channel and two incomplete second channels on both sides of the complete second channel, and the width of the incomplete second channel is half of the width of the complete second channel; the second channel between adjacent second spoiler plates is separated by three third spoiler plates, the third spoiler plates on both sides are opposite to the second spoiler plates along the length direction, and the third spoiler plate in the middle uniformly divides the complete second channel to form two third channels, and the width of the third channel is half of the width of the second channel.
4. The solid-liquid homomixer of claim 3 wherein, The outlet of the liquid outlet channel is located at the waist of the slope of the flow guide ring, and a plurality of liquid outlet channels are arranged in a non-consecutive state.
5. The solid-liquid homomixer of claim 4 wherein, A first feeding port for adding liquid material is formed at the center position of the cover plate, the spraying structure comprises a pressure pump arranged at the opening of the first feeding port, the water outlet end of the pressure pump is communicated with a liquid outlet pipe, the liquid outlet pipe extends to the stirring space inside the mixing cylinder through the first feeding port, and a spray head is arranged at the water outlet of the liquid outlet pipe.
6. The solid-liquid homomixer of claim 5 wherein, The stirring structure is located at the bottom of the mixing cylinder, the stirring structure comprises a rotating rod coaxial with the mixing cylinder and stirring blades dispersed around the rotating rod, and the stirring structure further comprises a motor arranged on the bottom plate of the mixing cylinder, and the bottom end of the rotating rod extends downward along the vertical direction and is fixedly connected with the output shaft of the motor.
Citation Information
Patent Citations
Mixing machine
CN103005642A