Ball-milling tank efficiency-improving frame

By installing an enhancement frame inside the ball mill jar, using a positioning ring and enhancement rod to guide the material, and combining it with a wear-resistant layer material, the problems of wear on the inner wall of the ball mill jar and uneven material distribution are solved, achieving a more efficient grinding effect and reduced noise.

CN223980560UActive Publication Date: 2026-03-10ZHUZHOU CHUANGRUI GAOQIANG CERAMICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

During the grinding process, the material adheres to the inner wall of the ball mill jar due to centrifugal force, resulting in severe wear, uneven material distribution, powder agglomeration, and reduced grinding efficiency, as well as high noise levels.

Method used

Design a ball mill jar enhancement frame, including a positioning ring and enhancement rods. The enhancement rods are circumferentially arrayed and fixed on the positioning ring, and are covered with a wear-resistant layer on the outside. The enhancement rods are pressed against the inner wall of the ball mill jar through the outer arc surface, and the inner guide surface and the inner convex surface form a side guide blade to guide the material to improve grinding efficiency. The wear-resistant layer is made of elastic rubber material to reduce wear and noise.

Benefits of technology

It effectively uniformizes material fineness, reduces material agglomeration, improves grinding efficiency, and reduces wear and noise on the inner wall of the ball mill jar.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223980560U_ABST
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Abstract

The utility model belongs to the technical field of ball milling equipment, and discloses a ball milling tank synergistic frame which comprises a main frame detachably connected to a ball milling tank cover, the main frame comprises a positioning ring and a plurality of synergistic rods capable of being tightly attached to the inner wall of a ball milling tank, and the synergistic rods are fixed to the positioning ring in a circumferential array mode. Preferably, a plurality of positioning pins which are distributed in an array mode in the circumferential direction are fixed to the top of the main frame, and the positioning pins are detachably inserted into the ball milling tank cover. In conclusion, through the synergistic frame provided by the utility model, the fineness of the materials is effectively homogenized in the process of grinding the materials by the balls of the ball-milling tank, the phenomenon that the materials are caked in a dead angle area due to excessive moisture or static electricity generated by the materials is reduced, and the grinding efficiency is further improved. In addition, the abrasion of the synergistic frame and the inner wall of the ball milling tank is reduced by coating the surface of the main frame with the abrasion-resistant layer. And the wear-resistant layer is made of an elastic rubber material, so that the noise during ball milling can be effectively reduced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of ball mill equipment, specifically relating to a ball mill jar efficiency enhancement rack. Background Technology

[0002] A ball mill is a mechanical device used to further pulverize materials after they have been crushed. Specifically, when using a ball mill to grind hard materials, the material often adheres to the inner wall under centrifugal force, causing sliding wear on the mill jar. This results in significant wear on the inner wall of the mill jar, and the material after milling and sieving exhibits unevenness, or some materials are ground to a low fineness. During wet or dry milling, excessive moisture content in the powder, or static electricity, can also cause the powder to adhere to the grinding balls and the walls of the mill jar, leading to powder agglomeration and affecting the grinding effect. Simply extending the milling time may not achieve the desired results for these problems. Utility Model Content

[0003] In view of this, in order to solve the problems mentioned in the background art, the purpose of this utility model is to provide a ball mill jar enhancement rack.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A ball mill jar enhancement frame includes a main frame detachably connected to the ball mill jar lid. The main frame includes a positioning ring and a plurality of enhancement rods that can be closely attached to the inner wall of the ball mill jar, and the plurality of enhancement rods are fixed to the positioning ring in a circumferential array.

[0006] Preferably, the top of the main frame is fixed with a plurality of circumferentially arrayed positioning pins, and the positioning pins are detachably inserted into the ball mill jar cover.

[0007] Preferably, at least the exterior of the main frame is covered with a wear-resistant layer, and the wear-resistant layer is made of an elastic rubber material.

[0008] Preferably, the elastic rubber material includes, but is not limited to, nylon, polytetrafluoroethylene, and polyurethane.

[0009] Preferably, at least one of the main frames is a metal frame.

[0010] Preferably, the enhancing rod has an outer arc surface, and the enhancing rod is attached to the inner wall of the ball mill jar through the outer arc surface.

[0011] Preferably, the enhancing rod also has an inner guide surface, and the connection between the inner guide surface and the outer arc surface forms a side guide blade that can act on the inner wall of the ball mill jar.

[0012] Preferably, the inner guide surface includes an inner convex surface that convexes toward the center of the grinding jar.

[0013] Preferably, the inner convex surface is an inclined surface or an arc surface.

[0014] Preferably, the positioning ring includes an upper positioning ring and a lower positioning ring, and the enhancement rod is fixed between the upper positioning ring and the lower positioning ring.

[0015] Compared with the prior art, this utility model has the following advantages:

[0016] The efficiency-enhancing frame provided by this utility model enables the grinding balls in the ball mill to effectively uniformly distribute the fineness of the material during the grinding process, reducing the phenomenon of material clumping in dead zones due to excessive moisture or static electricity, thereby improving grinding efficiency.

[0017] In addition, wear on the booster frame and the inner wall of the grinding jar is reduced by coating the surface of the main frame with a wear-resistant layer. This wear-resistant layer is made of elastic rubber material, which also effectively reduces noise during ball milling. Attached Figure Description

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a cross-sectional view of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the efficiency-enhancing rod in this utility model;

[0021] Figure 4 for Figure 2 Enlarged view of point A in the image;

[0022] In the diagram: Positioning ring-10; Upper positioning ring-11; Lower positioning ring-12; Enhancement rod-20; Outer arc surface-21; Inner guide surface-22; Side guide blade-23; Positioning pin-30; Wear-resistant layer-40. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] like Figures 1-4 As shown, a ball mill jar enhancement frame includes a main frame with a positioning pin 30 fixed at the top, and the main frame includes a plurality of enhancement rods 20 that can be closely attached to the inner wall of the ball mill jar.

[0026] The ball mill jar lid is provided with positioning holes corresponding to the positioning pin 30, and the enhancing rod 20 is parallel to the central axis of the ball mill jar. Therefore, during ball milling operation:

[0027] First, the overall enhancement frame is placed into the ball mill jar, thereby using multiple enhancement rods 20 to form multiple axially arranged inner protrusions inside the ball mill jar;

[0028] Then, the material is fed into the ball mill jar;

[0029] Next, put the ball mill jar lid on and make sure that the locating pin 30 is inserted into the locating hole on the ball mill jar lid;

[0030] Finally, the entire ball milling jar is started to rotate and grind the ball. During the grinding process, the enhancement rod 20 guides the material and grinding balls, thereby making the grinding balls move more frequently inside the ball milling jar and improving the grinding efficiency.

[0031] Furthermore, the main frame also includes a positioning ring 10, and a plurality of the enhancement rods 20 are fixed to the positioning ring 10 in a circumferential array.

[0032] Furthermore, at least the positioning ring 10 and the enhancement rod 20 are made of metallic material.

[0033] Furthermore, at least the positioning ring 10 and the enhancement rod 20 are covered with a wear-resistant layer 40. This wear-resistant layer is made of an elastic rubber material, including but not limited to nylon, polytetrafluoroethylene, and polyurethane. This reduces wear on the enhancement frame and the inner wall of the grinding jar, while also effectively reducing noise during grinding.

[0034] Example 2

[0035] like Figures 1-4 As shown, a ball mill jar enhancement frame includes an upper positioning ring 11, a lower positioning ring 12, an enhancement rod 20, and a positioning pin 30. The enhancement rod 20 is fixed between the upper positioning ring 11 and the lower positioning ring 12, and the positioning pin 30 is fixed to the top of the upper positioning ring 11.

[0036] The ball mill jar lid is provided with positioning holes corresponding to the positioning pin 30, and the enhancing rod 20 is parallel to the central axis of the ball mill jar. Therefore, during ball milling operation:

[0037] First, the overall enhancement frame is placed into the ball mill jar, thereby using multiple enhancement rods 20 to form multiple axially arranged inner protrusions inside the ball mill jar;

[0038] Then, the material is fed into the ball mill jar;

[0039] Next, put the ball mill jar lid on and make sure that the locating pin 30 is inserted into the locating hole on the ball mill jar lid;

[0040] Finally, the entire ball milling jar is started to rotate and grind the ball. During the grinding process, the enhancement rod 20 guides the material and grinding balls, thereby making the grinding balls move more frequently inside the ball milling jar and improving the grinding efficiency.

[0041] Furthermore, at least the upper positioning ring 11, the lower positioning ring 12, and the enhancement rod 20 are made of metallic material.

[0042] Furthermore, at least the upper positioning ring 11, the lower positioning ring 12, and the enhancement rod 20 are covered with a wear-resistant layer 40. This wear-resistant layer is made of an elastic rubber material, including but not limited to nylon, polytetrafluoroethylene, and polyurethane. This reduces wear on the enhancement frame and the inner wall of the grinding jar, while also effectively reducing noise during grinding.

[0043] Furthermore, regarding the enhancing rod 20 of Embodiments 1 and 2 above, such as Figure 3 As shown:

[0044] The enhancement rod 20 has an outer arc surface 21, and the enhancement rod 20 is in close contact with the inner wall of the grinding jar through the outer arc surface 21. This avoids the formation of a gap or dead angle between the enhancement rod 20 and the inner wall of the grinding jar.

[0045] The enhancing rod 20 also has an inner guide surface 22, and the connection between the inner guide surface 22 and the outer arc surface 21 forms a side guide blade 23 that can act on the inner wall of the grinding jar. The inner guide surface 22 includes an inner convex surface protruding towards the center of the grinding jar, and its inner convex surface is either a slope or an arc surface. Figure 3 In the process, the inner convex surface of the enhancing rod 20a is an inclined surface, and the inner convex surface of the enhancing rod 20b is an arc surface. Based on this, the material and the grinding balls can be guided along the inner guide surface 22 towards the center of the grinding jar when they come into contact with the enhancing rod 20, thereby achieving the purpose of ball milling.

[0046] In summary, the enhancement frame provided in the above embodiments effectively uniformizes the fineness of materials during the grinding process, reducing the phenomenon of material agglomeration in dead zones due to excessive moisture or static electricity, thereby improving grinding efficiency. Furthermore, the wear-resistant layer applied to the surface of the main frame reduces wear on the enhancement frame and the inner wall of the grinding jar. This wear-resistant layer, made of elastic rubber, also effectively reduces noise during ball milling.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ball mill jar booster, characterized in that: The main frame is detachably connected to the cover of the ball mill tank, and comprises a positioning ring (10) and a plurality of efficiency bars (20) capable of abutting against the inner wall of the ball mill tank, and the plurality of efficiency bars (20) are fixed on the positioning ring (10) in a circumferential array; the efficiency bar (20) has an inner guide surface (22) for guiding the material and the grinding balls to the center of the ball mill tank during the ball milling process; the inner guide surface (22) comprises an inner convex surface convex to the center of the ball mill tank; and the inner convex surface is a slope or an arc.

2. A ball mill jar intensifier frame according to claim 1, wherein: A plurality of positioning pins (30) are fixed on the top of the main frame in a circumferential array, and the positioning pins (30) are detachably inserted into the cover of the ball mill tank.

3. A ball mill jar intensifier frame according to claim 1, wherein: At least the outer part of the main frame is covered with a wear-resistant layer (40).

4. A ball mill jar intensifier frame in accordance with claim 1 wherein: At least the main frame is a metal frame.

5. A ball mill jar intensifier frame in accordance with claim 1 wherein: The efficiency bar (20) has an outer arc surface (21), and the efficiency bar (20) abuts against the inner wall of the ball mill tank through the outer arc surface (21).

6. A ball mill jar intensifier frame in accordance with claim 5 wherein: The efficiency bar (20) also has an inner guide surface (22), and the junction of the inner guide surface (22) and the outer arc surface (21) forms a side guide edge (23) capable of acting on the inner wall of the ball mill tank.

7. A ball mill jar intensifier frame in accordance with claim 1 wherein: The positioning ring (10) comprises an upper positioning ring (11) and a lower positioning ring (12), and the efficiency bar (20) is fixed between the upper positioning ring (11) and the lower positioning ring (12).