Silt separation device for crushing and cleaning iron ore
The combined design of the screw and electric push rod enables convenient disassembly and assembly of the feed pipe and easy movement of the hydrocyclone, solving the problem of difficult maintenance of the feed pipe and improving the maintenance convenience of the hydrocyclone.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-10
AI Technical Summary
In the existing technology, the feed pipe is directly welded to the hydrocyclone body, making it difficult for operators to maintain and replace it, thus affecting the ease of use of the hydrocyclone.
A mud and sand separation device for iron ore crushing and washing was designed. The combination of screw and electric push rod makes the feed pipe detachable for easy maintenance and replacement, and the hydrocyclone body is supported by pulleys for easy movement.
It enables convenient disassembly and assembly of the feed pipe and easy movement of the hydrocyclone, improving maintenance efficiency and reducing the intensity of manual operation.
Smart Images

Figure CN223980623U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of mineral processing equipment, specifically relating to a mud and sand separation device for iron ore crushing and washing. Background Technology
[0002] Iron ore refers to a mineral aggregate from which iron or iron compounds can be extracted under existing technological and economic conditions, and which has economic value for development and utilization.
[0003] When processing iron ore, operators crush it to produce particles of a specific size. Hydrocyclones are then used to wash and separate the crushed ore. The crushed ore is mixed with water to form a slurry, which is then fed into the hydrocyclone. This process separates the iron ore from the sediment, improving the ore's purity. Therefore, a hydrocyclone is a sediment separation device used for iron ore crushing and washing. However, during operation, the slurry typically enters the hydrocyclone at a certain pressure and speed. This causes strong scouring and friction against the inner wall of the feed pipe. Over time, the feed pipe wears down. If not replaced, this can affect the hydrocyclone's performance. Since the feed pipe is usually welded directly to the hydrocyclone's body, it's inconvenient for operators to maintain and replace it, thus complicating the hydrocyclone's maintenance.
[0004] Therefore, this utility model provides a mud and sand separation device for iron ore crushing and washing to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a mud and sand separation device for iron ore crushing and washing, which aims to solve the problem that the existing feed pipe is generally directly welded and fixed to the main body of the hydrocyclone, which makes it inconvenient for operators to maintain and replace the feed pipe, thus causing inconvenience to the maintenance of the hydrocyclone.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a mud and sand separation device for iron ore crushing and washing, comprising a hydrocyclone body, an overflow port on the top surface of the hydrocyclone body, and a bottom flow port on the top surface of the hydrocyclone body. A through groove is formed on one side surface at the top of the hydrocyclone body. A fixed pipe is fixedly connected to one side surface of the hydrocyclone body outside the through groove. One end of a connecting pipe is inserted into the fixed pipe. The other end of the connecting pipe extends into the through groove. A feed pipe is fixedly connected to one side surface of the connecting pipe. A connecting block is symmetrically connected to the outer surface of one end of the feed pipe. One end of the connecting block extends into a connecting groove. The connecting groove is formed on the side surface of the fixed block facing the feed pipe. The fixed block is symmetrically connected to the outer surface of one end of the fixed pipe. A limiting groove is formed on the top surface of the connecting block. One end of a limiting insert is slidably inserted into the limiting groove. The other end of the limiting insert passes through the fixed block and is connected to a connecting plate. A support frame is connected to the outer surface of the bottom end of the hydrocyclone body.
[0007] As a preferred embodiment of the mud and sand separation device for iron ore crushing and washing according to this utility model, a sealing ring is connected around the outer surface of one end of the connecting pipe, and one end of the sealing ring is engaged in a sealing groove opened on the inner surface of the fixed pipe.
[0008] As a preferred embodiment of the mud and sand separation device for iron ore crushing and washing according to this utility model, a vertical frame is connected to the surface of the fixed block away from the fixed pipe, a screw is threaded through the middle of the top surface of the vertical frame, the other end of the screw is connected to the inner surface of the bearing, the bearing is embedded in the top surface of the connecting plate, and limit blocks are connected to the bottom surfaces at both ends of the connecting plate.
[0009] In a preferred embodiment of the mud and sand separation device for iron ore crushing and washing according to this utility model, both ends of the connecting plate are connected to sliders, one end of the slider extends into the slide groove, the slide groove is opened on the inner surface of the top of the upright, and the slider is slidably connected to the upright through the slide groove.
[0010] As a preferred embodiment of the mud and sand separation device for iron ore crushing and washing according to this utility model, the bottom surface of the support frame is provided with a movable groove, the top surface of the inner side of the movable groove is connected to an electric push rod, the movable end of the electric push rod is connected to the top surface of the mounting block, the bottom surface of the mounting block is connected to a pulley, and the mounting block is slidably connected to the support frame through the movable groove.
[0011] As a preferred embodiment of the mud and sand separation device for iron ore crushing and washing according to this utility model, an inspection port is provided on one side surface of the support frame at one side of the electric push rod. The position of the inspection port is connected to the position of the movable groove, and a door panel is fixedly connected to one side surface of the support frame outside the inspection port by bolts.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] This invention utilizes a screw to rotate one end within a bearing, causing the screw's position on the support frame to change. This allows the screw to move the connecting plate, enabling the limiting block at the bottom of the connecting plate to move out of its limiting groove. This allows the connecting block to separate from the groove, and the connecting pipe on the feed pipe can then slide away from the fixed pipe, allowing the feed pipe to be disassembled for maintenance and replacement. This design allows operators to disassemble and reassemble the feed pipe without tools, thus facilitating the maintenance of the feed pipe in the mud and sand separation device.
[0014] This invention utilizes an electric push rod to move an installation block within a movable groove on a support frame. This allows the pulley at the bottom of the installation block to move out of the groove, supporting the hydrocyclone body. This enables operators to easily move the hydrocyclone body via the pulley, facilitating the movement of the sediment separation device and preventing manual handling by operators. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of a partial explosion at the feed pipe of this utility model;
[0018] Figure 3 This is a schematic diagram of a partial explosion at the fixed pipe of this utility model;
[0019] Figure 4 This is a partial cross-sectional structural diagram of the support frame of this utility model.
[0020] In the diagram: 1. Hydrocyclone body; 2. Overflow port; 3. Underflow port; 4. Through groove; 5. Fixed pipe; 6. Connecting pipe; 7. Sealing ring; 8. Sealing groove; 9. Feed pipe; 10. Connecting block; 11. Connecting groove; 12. Fixed block; 13. Limiting groove; 14. Limiting insert; 15. Connecting plate; 16. Stand; 17. Screw; 18. Bearing; 19. Slider; 20. Slide groove; 21. Support frame; 22. Movable groove; 23. Electric push rod; 24. Mounting block; 25. Pulley; 26. Inspection port; 27. Door panel. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Please see Figures 1-4 This utility model provides the following technical solution: a mud and sand separation device for iron ore crushing and washing, including a hydrocyclone body 1, an overflow port 2 on the top surface of the hydrocyclone body 1, and a bottom flow port 3 on the top surface of the hydrocyclone body 1. A through groove 4 is opened on one side surface at the top of the hydrocyclone body 1. A fixed pipe 5 is fixedly connected to one side surface of the hydrocyclone body 1 outside the through groove 4. One end of a connecting pipe 6 is inserted into the fixed pipe 5. The other end of the connecting pipe 6 extends into the through groove 4. A feed pipe 9 is fixedly connected to one side surface of the connecting pipe 6. A connecting block 10 is symmetrically connected to the outer surface of one end of the feed pipe 9. One end of the connecting block 10 extends into the connecting groove 11. The connecting groove 11 is opened on the side surface of the fixing block 12 facing the feed pipe 9. The fixing block 12 is symmetrically connected to the outer surface of one end of the fixing pipe 5. A limiting groove 13 is opened on the top surface of the connecting block 10. One end of the limiting insert 14 is slidably inserted into the limiting groove 13. The other end of the limiting insert 14 passes through the fixing block 12 and is connected to the connecting plate 15. A support frame 21 is connected to the outer surface of the bottom end of the hydrocyclone body 1.
[0023] Preferably, a sealing ring 7 is connected around the outer surface of one end of the connecting pipe 6, and one end of the sealing ring 7 is engaged in the sealing groove 8 opened on the inner surface of the fixing pipe 5.
[0024] In actual use, when the connecting tube 6 is slidably inserted into the fixed tube 5, the sealing ring 7 on the connecting tube 6 will move to the sealing groove 8 opened on the inner side of the fixed tube 5, so that the sealing ring 7 can be elastically locked in the sealing groove 8, thereby increasing the sealing between the connecting tube 6 and the fixed tube 5 and preventing leakage at the fixed tube 5. The sealing ring 7 is made of rubber.
[0025] Preferably, a support frame 16 is connected to one end of the fixing block 12 away from the fixing tube 5. A screw 17 is threaded through the middle of the top surface of the support frame 16. The other end of the screw 17 is connected to the inner surface of the bearing 18. The bearing 18 is embedded in the top surface of the connecting plate 15. Limiting blocks 14 are connected to the bottom surfaces at both ends of the connecting plate 15.
[0026] In practical use, by turning the screw 17, the screw 17 can rotate in the bearing 18, which can change the position of the screw 17 on the stand 16, so that the screw 17 can drive the connecting plate 15 to move inside the stand 16. In this way, the connecting plate 15 will move with the limiting block 14.
[0027] Preferably, both ends of the connecting plate 15 are connected to sliders 19, one end of the slider 19 extends into the slide groove 20, the slide groove 20 is opened on the inner surface of the top of the stand 16, and the slider 19 is slidably connected to the stand 16 through the slide groove 20.
[0028] In practical use, when the connecting plate 15 moves, the sliders 19 at both ends of the connecting plate 15 will also slide in the grooves 20 on the upright 16, thereby ensuring the movement trajectory of the connecting plate 15, so that when the connecting plate 15 moves, it can accurately insert the limiting plug 14 into the limiting groove 13 on the connecting block 10.
[0029] Preferably, the bottom surface of the support frame 21 is provided with a movable groove 22, the top surface of the inner side of the movable groove 22 is connected to an electric push rod 23, the movable end of the electric push rod 23 is connected to the top surface of the mounting block 24, the bottom surface of the mounting block 24 is connected to a pulley 25, and the mounting block 24 is slidably connected to the support frame 21 through the movable groove 22.
[0030] In practical use, the electric push rod 23 is electrically connected to an external power source via a control switch. This allows the operator to control the electric push rod 23 via the switch. By activating the electric push rod 23, the movable end of the electric push rod 23 can move the mounting block 24 in the movable groove 22, allowing the pulley 25 at the bottom of the mounting block 24 to move out of or retract into the movable groove 22.
[0031] Preferably, an inspection port 26 is provided on one side of the support frame 21 at one side of the electric push rod 23. The position of the inspection port 26 is connected to the position of the movable groove 22, and a door panel 27 is fixedly connected to one side of the support frame 21 outside the inspection port 26 by bolts.
[0032] In practical use, the door panel 27 is fixed to the support frame 21 with bolts, so that the door panel 27 can cover and protect the inspection port 26. The door panel 27 can be removed by unscrewing the bolts, so that the operator can maintain the electric push rod 23 in the movable groove 22.
[0033] Working principle: When using this iron ore crushing and washing mud and sand separation device, by activating the electric push rod 23, the movable end of the electric push rod 23 drives the mounting block 24 to move in the movable groove 22. At this time, the pulley 25 at the bottom of the mounting block 24 can move out of the movable groove 22, so that the pulley 25 contacts the ground and supports the hydrocyclone body 1. At this time, the operator can use the pulley 25 to move the hydrocyclone body 1 to the designated position to prevent manual handling. After the hydrocyclone body 1 has moved to the designated position, the electric push rod 23 is activated again, so that the movable end of the electric push rod 23 drives the pulley 25 at the bottom of the mounting block 24 to retract into the movable groove 22. At this time, the support frame 21 will contact the ground again and support the hydrocyclone body 1, ensuring the hydrocyclone... To ensure the stability of the hydrocyclone body 1 during use, the overflow port 2, underflow port 3, and feed pipe 9 on the hydrocyclone body 1 are connected to their respective pipes. The slurry formed by the crushed iron ore and water can then be transported through the feed pipe 9 into the hydrocyclone body 1 for cleaning and separation. The slurry entering the hydrocyclone body 1 undergoes three-dimensional elliptical shear turbulence. Due to the different densities of the iron ore particles and the sediment, the centrifugal force, centripetal buoyancy, and fluid drag also differ. Under centrifugal settling, the denser iron ore particles are discharged from the underflow port 3, while the less dense sediment is discharged from the overflow port 2 with the secondary upward vortex, thus achieving the separation of iron ore and sediment. The feed pipe 9 then... During feeding, the slurry will strongly scour and rub against the inner wall of the feed pipe 9. After long-term operation, the feed pipe 9 will wear out, requiring replacement. Simply turn the screw 17, allowing it to rotate within the bearing 18. This will change the position of the screw 17 on the support frame 16, causing it to move the connecting plate 15 upwards inside the support frame 16. This will cause the connecting plate 15, along with one end of the limiting block 14, to separate from the limiting groove 13. Pulling the feed pipe 9 will then separate it from the connecting groove 11, along with the connecting block 10. Simultaneously, the connecting pipe 6 at one end of the feed pipe 9 will also separate from the fixing pipe 5. This allows the feed pipe 9 to be disassembled, enabling operators to control the feeding process. After the old feed pipe 9 is removed, the connecting pipe 6 of the new feed pipe 9 is inserted into the fixed pipe 5, with one end of the connecting pipe 6 extending into the through groove 4. The sealing ring 7 on the connecting pipe 6 will also move and engage with the sealing groove 8, thereby increasing the sealing between the connecting pipe 6 and the fixed pipe 5. At this time, the connecting block 10 on the feed pipe 9 will also be inserted into the connecting groove 11. Then, the screw 17 is turned again, causing the screw 17 to move the limiting insert 14 at the bottom of the connecting plate 15 downwards, so that one end of the limiting insert 14 is inserted into the limiting groove 13 on the connecting block 10, thereby fixing the position of the connecting block 10 in the fixed block 12, and installing the feed pipe 9 in the fixed pipe 5. At this time, the installation operation of the feed pipe 9 is completed.This design allows operators to disassemble and assemble the feed pipe 9 without tools, thus facilitating the maintenance of the feed pipe 9 in the mud and sand separation device.
[0034] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A sand separation device for crushing and washing of iron ore, comprising a cyclone body (1), characterized in that: The top surface of the cyclone body (1) is provided with an overflow port (2), and the top surface of the cyclone body (1) is provided with an underflow port (3), one side surface of the top end of the cyclone body (1) is provided with a through groove (4), one side surface of the cyclone body (1) outside the through groove (4) is fixedly connected with a fixed tube (5), one end of a connecting tube (6) is inserted into the fixed tube (5), the other end of the connecting tube (6) extends into the through groove (4), and one side surface of the connecting tube (6) is fixedly connected with a feed tube (9), the outer side surface of one end of the feed tube (9) is symmetrically connected with a connecting block (10), one end of the connecting block (10) extends into a connecting groove (11), the connecting groove (11) is arranged on the side surface of a fixed block (12) facing the feed tube (9), the outer side surface of one end of the fixed block (12) is symmetrically connected with the fixed tube (5), the top surface of the connecting block (10) is provided with a limiting groove (13), one end of a limiting plug (14) is slidably inserted into the limiting groove (13), the other end of the limiting plug (14) penetrates through the fixed block (12) and is connected with a connecting plate (15), and the outer side surface of the bottom end of the cyclone body (1) is connected with a support frame (21).
2. A sand separation device for crushing and washing of iron ore according to claim 1, characterized in that: The outer side surface of one end of the connecting tube (6) is surrounded by a sealing ring (7), and one end of the sealing ring (7) is clamped into a sealing groove (8) arranged on the inner side surface of the fixed tube (5).
3. A sand separation device for crushing and washing of iron ore according to claim 1, characterized in that: The end surface of the fixed block (12) away from the fixed tube (5) is connected with a stand (16), a screw rod (17) is threadedly connected through the top surface of the stand (16), the other end of the screw rod (17) is connected with the inner side surface of a bearing (18), the bearing (18) is embedded in the top surface of the connecting plate (15), and the bottom surfaces of both ends of the connecting plate (15) are connected with the limiting plug (14).
4. A sand separation device for crushing and washing of iron ore according to claim 1, characterized in that: Both end surfaces of the connecting plate (15) are connected with a sliding block (19), one end of the sliding block (19) extends into a sliding groove (20), the sliding groove (20) is arranged on the inner side surface of the top end of the stand (16), and the sliding block (19) and the stand (16) are connected through the sliding groove (20) in a sliding mode.
5. A sand separation device for crushing and washing of iron ore according to claim 1, characterized in that: The bottom surface of the support frame (21) is provided with a movable groove (22), the inner top surface of the movable groove (22) is connected with an electric push rod (23), the movable end of the electric push rod (23) is connected with the top surface of a mounting block (24), the bottom surface of the mounting block (24) is connected with a pulley (25), and the mounting block (24) and the support frame (21) are connected in a sliding mode through the movable groove (22).
6. A silt separation device for crushing and washing of iron ore according to claim 5, characterized in that: The side surface of the support frame (21) on one side of the electric push rod (23) is provided with an access opening (26), the position of the access opening (26) is communicated with the position of the movable groove (22), and the side surface of the support frame (21) outside the access opening (26) is fixedly connected with a door plate (27) through bolts.