Special product loading module for paint spraying and baking room

Abstract

The utility model provides a special product loading module for a spray-baking booth. The special product loading module comprises a movable bottom frame arranged in the center of the bottom in the spray-baking booth; the bottom stacking and loading modules are arranged at the top end of the movable bottom frame at equal intervals. The tops of the top hanging split type loading modules are arranged over the bottom stacking loading modules, and the bottoms of the top hanging split type loading modules are arranged on the left side and the right side of the movable bottom frame at equal intervals. The left side and the right side of the bottom of the top hanging split type loading module are sleeved with the hanging module height adjusting bases, the hanging module height adjusting bases are connected with the movable bottom frame through bolts, and products clamped by the top hanging split type loading module can be conveniently fixed and rotated, so that the paint spraying process is more uniform. Omission or repetition possibly occurring during manual operation is avoided; one or more bottom stacking and loading modules can be arranged on the movable bottom frame according to the number and types of products needing paint spraying and baking, and the space utilization rate is high.

Description

Technical Field

[0001] This utility model relates to the field of design, and in particular to the field of loading technology for the processing of spray-painted parts, specifically a product loading module for a spray-painting booth. Background Technology

[0002] Due to factory expansion and relocation, the original loading modules are no longer suitable due to space limitations and the need for diverse samples. The painting line needs to solve the layout design of the loading modules. Considering technological updates, the original modules need to be modified to include samples used in various production lines. The loading modules need to be changed to tooling that is detachable and integrated for easier use, and to maximize and make free use of the space in the paint booth. Summary of the Invention

[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a product loading module for spray painting booths, which solves the difficulties of the prior art.

[0004] To achieve the above and other related objectives, this utility model provides a product loading module specifically for spray painting booths, comprising:

[0005] A movable bottom frame 1 is installed at the bottom center inside the spray painting booth;

[0006] Bottom stacking loading module 2, several of which are arranged at equal intervals on the top of the movable bottom frame 1;

[0007] A top-mounted split loading module 3 is provided, with its top positioned directly above the bottom-stacking loading module 2. Several top-mounted split loading modules 3 are provided, and their bottoms are evenly spaced on the left and right sides of the movable bottom frame 1.

[0008] The mounting module height adjustment base 4 is fitted onto the left and right sides of the bottom of the top mounting split loading module 3, and the mounting module height adjustment base 4 is connected to the movable bottom frame 1 by bolts.

[0009] According to a preferred embodiment, the movable bottom frame 1 includes:

[0010] Paint release film 11, which is laid at the bottom of the spray painting booth;

[0011] A cross steel frame 12 is positioned directly above the paint release film 11. The bottom of the cross steel frame 12 is equipped with pulleys 13 connected by bolts around its perimeter. Pull rings 14 are provided in the center of the front and rear sides of the cross steel frame 12.

[0012] The perforated plate 15 is bolted to the top of the cross steel frame 12.

[0013] According to the preferred embodiment, the bottom stacking loading module 2 includes:

[0014] The frame group 21 is arranged at equal intervals on the top of the movable bottom frame 1. Alloy support rods 22 are provided at equal intervals on the left, right or front and back sides of the frame group 21. Several alloy support rods 22 are provided.

[0015] Adjustment holes 23 are equally spaced on the side wall of the frame assembly 21 on the side where the alloy support rod 22 is installed;

[0016] Mounting plate 24 is provided on the left and right sides of alloy support rod 22. A pin 25 is provided through the center of the bottom of mounting plate 24. The bottom of pin 25 is locked in adjustment hole 23.

[0017] Material threading rods 26 are spaced apart on top of alloy support rods 22.

[0018] According to the preferred embodiment, the top-mounted split loading module 3 includes:

[0019] Hanging frame 31 is evenly spaced on the left and right sides of cross steel frame 12. The hanging frame 31 is inverted U-shaped. The bottom left and right sides of the hanging frame 31 are locked in the hanging module height adjustment base 4. The top of the hanging frame 31 is an I-beam 32. The left and right sides of the I-beam 32 are provided with slider mounting grooves 33.

[0020] The slider 34 is evenly spaced and fixed at the bottom of the I-beam 32. A lifting tool hole 35 is opened in the center of the bottom of the slider 34, and an S-shaped lifting hook 36 is fixed in the lifting tool hole 35.

[0021] According to the preferred embodiment, the height adjustment base 4 for the mounting module includes:

[0022] Mounting base 41, which is symmetrically arranged at equal intervals on the left and right sides of the cross steel frame 12 by bolt connection or welding;

[0023] Height adjustment cylinder 42 is welded to the mounting base 41 on the side near the cross steel frame 12.

[0024] Two fixing screw holes 43 are provided. One side of the two fixing screw holes 43 is respectively opened in the top and middle areas of the mounting base 41 away from the height adjustment cylinder 42. The other side of the two fixing screw holes 43 passes through the height adjustment cylinder 42. The centers of the two fixing screw holes 43 should be located on the same straight line.

[0025] The height adjustment bolt 44 passes through the fixing screw hole 43 from the mounting base 41 and enters the height adjustment cylinder 42.

[0026] According to the preferred embodiment, a bolt support block 45 is welded onto the inner wall of the mounting base 41 on the side away from the height adjustment cylinder 42, and the bolt support block 45 is located between the two fixing screw holes 43.

[0027] This utility model adopts a movable bottom frame, a bottom stacking loading module, a top hanging split loading module, and a hanging module height adjustment base, achieving the following beneficial effects:

[0028] (1) Products with top-mounted split loading modules can be easily fixed and rotated, making the painting process more uniform and avoiding omissions or repetitions that may occur during manual operation, thereby improving the quality and efficiency of painting.

[0029] (2) The bottom stacking loading module can be set in one or more on the movable bottom frame according to the quantity and type of products to be sprayed and baked. It has high space utilization and can adapt to various specifications of products by adjusting the spacing between alloy support rods.

[0030] The preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings, so as to facilitate an understanding of the features and advantages of the present invention. Attached Figure Description

[0031] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;

[0032] Figure 2 The diagram shown is a side view of the movable bottom frame of this utility model.

[0033] Figure 3 This is a schematic diagram of the other side of the movable bottom frame in this utility model.

[0034] Figure 4 The diagram shown is an enlarged three-dimensional structural diagram of the height adjustment base for the mounting module in this utility model.

[0035] Figure 5 The diagram shown is an enlarged three-dimensional structural schematic of the bottom stacking loading module in this utility model.

[0036] Figure 6 This utility model is shown. Figure 5 Enlarged view of point A in the middle;

[0037] Figure 7 The diagram shown is an enlarged three-dimensional structural schematic of the slider in this utility model.

[0038] Figure 8 The diagram shown is an enlarged three-dimensional structural schematic of the top-mounted split loading module in this utility model.

[0039] Label Explanation

[0040] 1. Movable bottom frame; 11. Paint release film; 12. Cross steel frame; 13. Casters; 14. Pull ring; 15. Mesh plate;

[0041] 2. Bottom stacking loading module; 21. Frame assembly; 22. Alloy support rod; 23. Adjustment hole; 24. Mounting plate; 25. Pin; 26. Material threading bar;

[0042] 3. Top-mounted split loading module; 31. Mounting frame; 32. I-beam; 33. Slider mounting slot; 34. Slider; 35. Lifting tool hole; 36. S-shaped lifting hook;

[0043] 4. Mounting module height adjustment base; 41. Mounting base; 42. Height adjustment cylinder; 43. Fixing screw hole; 44. Height adjustment bolt; 45. Bolt support block; Detailed Implementation

[0044] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0045] Compared to the embodiments shown in the accompanying drawings, feasible embodiments within the scope of protection of this utility model may have fewer components, have other components not shown in the drawings, different components, components arranged differently, or components with different connections, etc. Furthermore, two or more components shown in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0046] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms “first,” “second,” and similar terms used in this patent application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, “an” or “a” and similar terms do not necessarily indicate a quantity limitation. Terms such as “comprising” or “including” mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. Terms such as “connected” or “linked” are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as “upper,” “lower,” “left,” and “right” are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described object changes.

[0047] This utility model proposes a special product loading module for spray painting booths, which is used in the loading technology design process when processing spray painting parts. This utility model does not limit the type of parts to be loaded, but the structure of the movable bottom frame 1, bottom stacking loading module 2, top hanging split loading module 3 and hanging module height adjustment base 4 is particularly suitable for batch loading of spray painting parts and can maximize the use of space in the spray painting booth.

[0048] In general, the loading module for spray booths proposed in this utility model mainly includes: a movable bottom frame 1, a bottom stacking loading module 2, a top hanging split loading module 3, and a hanging module height adjustment base 4. (See also...) Figure 1 It shows the arrangement of the movable bottom frame 1, the bottom stacking loading module 2, the top hanging split loading module 3, and the hanging module height adjustment base 4.

[0049] The product loading module for spray painting booth proposed in this utility model can spray multiple products at the same time. Depending on the quantity of products, the products are mounted on the S-shaped lifting hook 36 in the top-mounted split loading module 3 or on the material-carrying bar 26 of the bottom-mounted loading module 2.

[0050] Based on this, the movable bottom frame 1 is preferably set at the center of the bottom inside the spray booth. The movable bottom frame 1 includes: a paint isolation film 11, a cross steel frame 12, and a perforated plate 15. The paint isolation film 11 is laid at the bottom of the spray booth to isolate the paint dripping during the spraying process, prevent the ground from being contaminated, and is easy to replace, reducing cleaning costs and being environmentally friendly. The cross steel frame 12 is set directly above the paint isolation film 11. The cross structure enhances the load-bearing stability and is low in cost. The bottom of the cross steel frame 12 is equipped with pulleys 13 connected by bolts around its perimeter. Pull rings 14 are set at the center of the front and rear sides of the cross steel frame 12. Connecting the pull rings 14 to a crane or forklift allows the special product loading module for the spray booth to quickly enter and exit the spray booth, improving operational flexibility. The perforated plate 15 is laid on the top of the cross steel frame 12 by bolts, which allows the paint dripping during the spraying process to fall onto the paint isolation film 11.

[0051] Preferably, several bottom stacking loading modules 2 are provided, and these modules are arranged at equal intervals on the top of the movable bottom frame 1. Each bottom stacking loading module 2 includes a frame group 21, adjustment holes 23, mounting plates 24, and material guide rods 26. The frame group 21 is arranged at equal intervals on the top of the movable bottom frame 1. Alloy support rods 22 are provided at equal intervals on the left, right, front, and back sides of the frame group 21. Several alloy support rods 22 are provided. Adjustment holes 23 are opened at equal intervals on the side wall of the frame group 21 on the side where the alloy support rods 22 are installed. Mounting plates 24 are provided on the left and right sides of the alloy support rods 22. A pin 25 is inserted through the center of the bottom of the mounting plate 24. The bottom of the pin 25 is locked in the adjustment hole 23. The spacing between the alloy support rods 22 can be freely adjusted according to the specifications and height of the product to be supported, so as to prevent interference between products of different heights.

[0052] Preferably, several top-mounted split-type loading modules 3 are provided. These modules are evenly spaced at the bottom on the left and right sides of the movable bottom frame 1. Each top-mounted split-type loading module 3 includes a mounting bracket 31, a slider mounting groove 33, a slider 34, and an S-shaped lifting hook 36. The mounting bracket 31 is evenly spaced on the left and right sides of the cross-shaped steel frame 12, and is in an inverted U-shape. The inverted U-shaped structure distributes the force. The bottom left and right sides of the mounting bracket 31 are engaged with the height adjustment mechanism of the mounting module. Inside the base 4, the top of the mounting frame 31 is an I-beam 32. The I-beam can serve as a guide rail and has a high load-bearing capacity. Slider mounting slots 33 are provided on the left and right sides of the I-beam 32. Slider 34 is installed at equal intervals at the bottom of the I-beam 32. A lifting hole 35 is provided in the center of the bottom of the slider 34. An S-shaped lifting hook 36 is installed in the lifting hole 35. When using the split loading module 3 mounted on the top, the slider 34 is inserted through the slider mounting slot 33 and moved left and right along the top of the I-beam 32 of the mounting frame 31. The S-shaped lifting hook 36 facilitates quick loading and unloading of irregularly shaped parts.

[0053] Based on this, preferably, the mounting module height adjustment base 4 is fitted onto the bottom left and right sides of the top mounting split loading module 3. The mounting module height adjustment base 4 is connected to the movable bottom frame 1 by bolts. The mounting module height adjustment base 4 includes: mounting sleeve 41, height adjustment sleeve 42, fixing screw holes 43, height adjustment bolts 44, and bolt support blocks 45. The mounting sleeve 41 is symmetrically arranged on the left and right sides of the cross steel frame 12 at equal intervals by bolts or welding. The height adjustment sleeve 42 is welded to the side of the mounting sleeve 41 near the cross steel frame 12. Two fixing screw holes 43 are provided. 3. Two fixing screw holes 43 are respectively opened on the top and middle areas of the mounting base 41 away from the height adjustment cylinder 42. The two fixing screw holes 43 pass through the height adjustment cylinder 42 on the other side. The centers of the two fixing screw holes 43 should be on the same straight line. The height adjustment bolt 44 passes through the fixing screw hole 43 from the mounting base 41 into the height adjustment cylinder 42. The bolt support block 45 is welded to the side of the mounting base 41 away from the height adjustment cylinder 42. The bolt support block 45 is located between the two fixing screw holes 43 to enhance the structural strength of the bolt fixing point and prevent the threads from stripping due to long-term use. The height of the split loading module 3 can be freely controlled.

[0054] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A spray booth specific product loading module characterized by, Include: Movable bottom frame (1), the movable bottom frame (1) is arranged in the bottom center in the paint spray room; Bottom stack loading module (2), a plurality of bottom stack loading modules (2) are arranged at equal intervals on the top end of the movable bottom frame (1); Top hanging split loading module (3), the top hanging split loading module (3) is arranged above the bottom stack loading module (2), and a plurality of top hanging split loading modules (3) are arranged at equal intervals on the left and right sides of the movable bottom frame (1); The hanging module height adjusting base (4) is sleeved on the left and right sides of the bottom of the top hanging split loading module (3), and the hanging module height adjusting base (4) is connected with the movable bottom frame (1) by bolts.

2. The spray booth dedicated product loading module of claim 1, wherein, The movable bottom frame (1) comprises: Paint isolation film (11), the paint isolation film (11) is laid on the bottom of the paint spray room; Cross steel frame (12), the cross steel frame (12) is arranged above the paint isolation film (11), and pulleys (13) are connected to the bottom of the cross steel frame (12) by bolts, and pull rings (14) are arranged on the front and rear sides of the cross steel frame (12); Mesh plate (15), the mesh plate (15) is laid on the top of the cross steel frame (12) by bolt connection.

3. The spray booth dedicated product loading module of claim 2, wherein, The bottom stack loading module (2) comprises: Frame group (21), the frame group (21) is arranged at equal intervals on the top end of the movable bottom frame (1), alloy support rods (22) are arranged at equal intervals on the left and right sides or the front and rear sides of the frame group (21), and a plurality of alloy support rods (22) are arranged; Adjusting hole (23), the adjusting hole (23) is arranged at equal intervals on the side wall of the side of the frame group (21) provided with the alloy support rod (22); Mounting plate (24), the mounting plate (24) is arranged on the left and right sides of the alloy support rod (22), a latch (25) is arranged in the middle of the bottom of the mounting plate (24), and the bottom of the latch (25) is clamped in the adjusting hole (23); The material rod (26) is arranged at intervals on the top of the alloy support rod (22).

4. The spray booth dedicated product loading module of claim 3, wherein, The top hanging split loading module (3) comprises: Hanging rack (31), the hanging rack (31) is arranged at equal intervals on the left and right sides of the cross steel frame (12), the hanging rack (31) is inverted U-shaped, the hanging rack (31) is clamped in the hanging module height adjusting base (4) on the left and right sides of the bottom, and the top of the hanging rack (31) is an I-beam (32), the I-beam (32) is provided with a sliding block mounting groove (33) on the left and right sides; The sliding block (34) is arranged at equal intervals on the bottom of the I-beam (32), a lifting tool hole (35) is arranged in the middle of the bottom of the sliding block (34), and an S-shaped lifting hook (36) is clamped in the lifting tool hole (35).

5. The spray booth dedicated product loading module of claim 4, wherein, The hanging module height adjusting base (4) comprises: The mounting seat cylinder (41) is symmetrically arranged at the left and right sides of the cross steel frame (12) by bolt connection or welding; The height adjusting cylinder (42) is arranged in the mounting seat cylinder (41) by welding, close to one side of the cross steel frame (12); The fixed screw hole (43) is provided with two, one side of the two fixed screw holes (43) is provided on the top and the middle area of the mounting seat cylinder (41) away from the height adjusting cylinder (42), the other side of the two fixed screw holes (43) penetrates through the height adjusting cylinder (42), and the centers of the two fixed screw holes (43) should be located on the same straight line; The height adjusting bolt (44) is arranged in the height adjusting cylinder (42) from the mounting seat cylinder (41) through the fixed screw hole (43).

6. The spray booth dedicated product loading module of claim 5, wherein, The inner side wall of the mounting seat cylinder (41) away from the height adjusting cylinder (42) is provided with a bolt supporting block (45) by welding, and the bolt supporting block (45) is located between the two fixed screw holes (43).

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