Wear-resistant pouring material screening machine
By designing a wear-resistant castable material screening machine, the problem of screen clogging was solved by using an electric lifting rod and rotating rod to automatically clear blockages, thus achieving continuity and efficiency in the screening process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-03-10
AI Technical Summary
Wear-resistant castables are prone to agglomeration into clumps or mismatched particle sizes during the screening process, which can cause screen blockage and affect the screening effect.
A wear-resistant castable material screening machine was designed, comprising a screening shell, a first filter screen, a rotating rod, an electric lifting rod, and a vibrating motor. The screening shell is tilted by the electric lifting rod, and large particles that cause blockage are pushed into the side hopper by the rotating rod. Combined with magnetic strips and anti-reverse plates, blockage is prevented, and automatic cleaning is achieved.
It effectively prevents clogging during the screening process, ensures the continuity and efficiency of screening operations, and solves the problem of screen clogging.
Smart Images

Figure CN223980766U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of screening machine technology, specifically a wear-resistant castable screening machine. Background Technology
[0002] Wear-resistant castables are a type of castable composed of refractory aggregates, refractory powders, binders, and additives. They possess excellent wear resistance and can operate for extended periods in high-temperature, high-pressure, high-speed, and corrosive environments without easily wearing down or breaking. The particle size distribution of wear-resistant castables has a significant impact on their performance. Screening can classify castables according to different particle size ranges, resulting in a more uniform particle size distribution and thus improving the performance of the castable. Therefore, screening machines are necessary for screening wear-resistant castables.
[0003] Because wear-resistant castables contain certain sticky components, large particles can easily stick together with other particles under the action of stickiness, forming large clumps that clog the screen. Alternatively, the mesh size of the screen may not match the size of the large particles in the wear-resistant castable, causing the large particles to accumulate on the screen and become blocked, thus affecting the screening process. Therefore, a wear-resistant castable screening machine is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a wear-resistant castable material screening machine to solve the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a wear-resistant castable material screening machine, comprising:
[0008] A screening shell, wherein a first filter screen is provided at the upper end of the screening shell, and baffles are provided on both the front and rear sides of the upper end of the screening shell. The baffles are provided with sliding grooves inside, and a rotating rod is provided between the baffles, and the rotating rod is movably connected to the sliding groove.
[0009] Vibration damping springs are installed at the four corners of the lower end of the screening shell, and vibration damping feet are provided at the lower end of the vibration damping springs;
[0010] A support plate is installed at the lower end of the vibration-damping feet;
[0011] A base box is located at the lower end of the tray, and the tray and the base box are rotatably connected by a hinge. An electromagnet is provided at the upper end of the interior of the base box, and a vibration damping pad is provided at the upper end of the electromagnet, and the vibration damping pad is connected to the electromagnet.
[0012] An electric lifting rod is installed inside the base box, and a roller is rotatably mounted on the upper end of the electric lifting rod via a bracket;
[0013] The vibrating motor is located on the outer side of the screening shell;
[0014] Side bucket, located on the outer side of the screening shell;
[0015] Side frames are located on the front and rear sides of the base box. A storage hopper is provided on the upper part of the side frames. A drive motor is installed inside the storage hopper. A spiral conveying blade is installed at the output end of the drive motor.
[0016] Preferably, a discharge shell is provided on the outer side of the screening shell away from the side bucket, and the discharge shell is connected to the screening shell. The discharge shell is used to discharge the screened wear-resistant castable material.
[0017] Preferably, a flap is provided on one side of the lower inner end of the side bucket, and the flap is rotatably connected to the side bucket.
[0018] Preferably, a magnetic strip is provided on the outside of the side bucket located at the lower end of the flap, and the magnetic strip is connected to the side bucket. The magnetic strip is used to attract the flap to close it.
[0019] Preferably, a backflow preventer is provided at the lower end of the screening shell near the side hopper, and the backflow preventer is connected to the screening shell via a spring-loaded shaft. The backflow preventer opens when the end of the screening shell near the discharge shell tilts downward, and closes when the end of the screening shell near the side hopper tilts downward.
[0020] Preferably, a second filter screen is provided inside the screening shell on the outer side of the anti-reverse plate, and the second filter screen is connected to the screening shell. The second filter screen is used to return small particles that fall into the side hopper along with the large particle inner membrane casting material to the screening shell.
[0021] (III) Beneficial Effects
[0022] Compared with the prior art, this utility model provides a wear-resistant castable material screening machine, which has the following beneficial effects:
[0023] This invention uses an electric lifting rod to lift the screening shell and tilt it to one side of the side hopper. Then, the rotating rod rolls under gravity to push the large particles blocking the upper part of the first filter screen into the side hopper, thereby clearing the large particles of wear-resistant castable material that are blocking the screen and preventing them from affecting the screening operation, thus solving the problem mentioned in the background art. Attached Figure Description
[0024] Figure 1 This is a perspective view of the overall structure of this utility model;
[0025] Figure 2 This is a cross-sectional view of the internal structure of this utility model;
[0026] Figure 3 For the present utility model Figure 2 Enlarged view of part A in the middle.
[0027] In the diagram: 1. Screening shell; 2. Vibration damping spring; 3. Vibration damping foot; 4. Base box; 5. Electromagnet; 6. Pallet; 7. Electric lifting rod; 8. Idler roller; 9. Vibration motor; 10. Discharge shell; 11. Vibration damping pad; 12. Baffle; 13. Slide chute; 14. Rotating rod; 15. First filter screen; 16. Side frame; 17. Storage hopper; 18. Drive motor; 19. Screw conveyor blade; 20. Side hopper; 21. Flip plate; 22. Magnetic strip; 23. Second filter screen; 24. Anti-reverse plate. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] This utility model provides a technical solution: a wear-resistant castable material screening machine. Please refer to [link / reference]. Figure 1 , Figure 2 and Figure 3 ,include:
[0030] The screening shell 1 has a first filter screen 15 installed at the upper end of its interior. Baffles 12 are installed on both the front and rear sides of the upper end of the screening shell 1. Slide grooves 13 are installed inside the baffles 12. Rotating rods 14 are installed between the baffles 12 and are movably connected to the slide grooves 13.
[0031] Vibration damping springs 2 are located at the four corners of the lower end of the screening shell 1, and vibration damping feet 3 are provided at the lower end of the vibration damping springs 2.
[0032] The support plate 6 is located at the lower end of the vibration damping foot 3;
[0033] The bottom box 4 is located at the lower end of the tray 6, and the tray 6 and the bottom box 4 are rotatably connected by a hinge. An electromagnet 5 is provided at the upper end of the interior of the bottom box 4, and a vibration damping pad 11 is provided at the upper end of the electromagnet 5, and the vibration damping pad 11 is connected to the electromagnet 5.
[0034] The electric lifting rod 7 is located inside the base box 4, and the upper end of the electric lifting rod 7 is rotatably mounted with a support roller 8 via a bracket;
[0035] Vibration motor 9 is located on the outer side of screening shell 1;
[0036] Side hopper 20 is located on the outer side of the screening shell 1;
[0037] Side frame 16 is located on the front and rear sides of the bottom box 4. A storage hopper 17 is provided on the upper part of the side frame 16. A drive motor 18 is installed inside the storage hopper 17. A spiral conveying blade 19 is installed at the output end of the drive motor 18.
[0038] Please see Figure 1 and Figure 2 A discharge shell 10 is provided on the side of the screening shell 1 away from the side bucket 20, and the discharge shell 10 is connected to the screening shell 1. The discharge shell 10 is used to discharge the screened wear-resistant castable material.
[0039] Please see Figure 2 A flap 21 is provided on one side of the lower interior of the side bucket 20, and the flap 21 is rotatably connected to the side bucket 20.
[0040] Please see Figure 2 A magnetic strip 22 is provided on the outside of the side bucket 20 at the lower end of the flap 21, and the magnetic strip 22 is connected to the side bucket 20. The magnetic strip 22 is used to attract the flap 21 to close it.
[0041] Please see Figure 2 and Figure 3 A backflow preventer 24 is provided at the lower end of the screening shell 1 near the side hopper 20. The backflow preventer 24 is connected to the screening shell 1 via a spring-loaded shaft. The backflow preventer 24 opens when the end of the screening shell 1 near the discharge shell 10 is tilted downwards, and closes when the end of the screening shell 1 near the side hopper 20 is tilted downwards.
[0042] Please see Figure 2 and Figure 3 The screen shell 1 is provided with a second filter screen 23 on the outside side of the anti-reverse plate 24. The second filter screen 23 is connected to the screen shell 1. The second filter screen 23 is used to return the small particles that fall into the side hopper 20 with the large particle inner membrane casting material to the screen shell 1.
[0043] This scheme involves pouring the wear-resistant castable into the storage hopper 17, starting the drive motor 18 and the vibration motor 9, causing the drive motor 18 to drive the spiral conveyor blades 19 to rotate, allowing the wear-resistant castable to fall onto the upper end of the first filter screen 15, and the vibration motor 9 to vibrate the screening shell 1, thereby causing the first filter screen 15 to vibrate and screen the castable. When it is necessary to clear blockages, the drive motor 18 and the vibration motor 9 are turned off, the electromagnet 5 is turned off to release the adsorption and fixation of the pallet 6, and the electric lifting rod 7 is started to cause the roller 8 to lift the screening shell 1, thereby causing the screening shell 1 to move towards the side hopper 2. The first filter screen 15 is flipped over until the end of the first filter screen 15 near the side hopper 20 is lower than the end of the first filter screen 15 near the discharge shell 10. The rotating rod 14 rolls along the chute 13 under the action of gravity, thereby pushing the large particles at the upper end of the first filter screen 15 to the right and falling into the side hopper 20. This can be repeated so that the rotating rod 14 pushes all the large particles into the side hopper 20. Then, the screening shell 1 is reset and the electromagnet 5 is turned on to fix the tray 6. The vibration motor 9 and the drive motor 18 are turned on to continue the screening work. The large particles that fall into the side hopper 20 can be taken out by lifting the flap 21.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A screener for wear-resistant cast material, characterized in that Include: Screening shell (1), the upper end of the inside of the screening shell (1) is provided with a first filter screen (15), the upper end of the screening shell (1) is provided with a baffle (12) on both sides, the inside of the baffle (12) is provided with a sliding groove (13), the baffle (12) is provided with a rotating rod (14) between the baffle (12), and the rotating rod (14) is movably connected with the sliding groove (13); The damping spring (2) is arranged at the lower end of the screening shell (1), the lower end of the damping spring (2) is provided with a damping foot (3); The supporting plate (6) is arranged at the lower end of the damping foot (3); The bottom box (4) is arranged at the lower end of the supporting plate (6), and the supporting plate (6) and the bottom box (4) are connected by a hinge, the inside of the bottom box (4) is provided with an electromagnet (5) at the upper end, the upper end of the electromagnet (5) is provided with a damping pad (11), and the damping pad (11) is connected with the electromagnet (5); The electric lifting rod (7) is arranged in the bottom box (4), the upper end of the electric lifting rod (7) is rotatably mounted with a supporting roller (8) through a support; The vibration motor (9) is arranged on one side of the outside of the screening shell (1); The side hopper (20) is arranged on one side of the outside of the screening shell (1); The side frame (16) is arranged on both sides of the outside of the bottom box (4), the upper part of the side frame (16) is provided with a storage hopper (17), the inside of the storage hopper (17) is provided with a driving motor (18), and the output end of the driving motor (18) is provided with a spiral conveying blade (19).
2. A screener for wear-resistant castable material according to claim 1, characterized in that: The outside of the screening shell (1) is provided with a discharge shell (10) away from the side hopper (20), and the discharge shell (10) is connected with the screening shell (1).
3. A screener for wear resistant castings according to claim 1, characterized in that: The inside of the side hopper (20) is provided with a flap (21) on one side of the lower end, and the flap (21) is rotatably connected with the side hopper (20).
4. A screener for wear-resistant cast material according to claim 3, characterized in that: The outside of the side hopper (20) is provided with a magnet strip (22) on one side of the lower end of the flap (21), and the magnet strip (22) is connected with the side hopper (20).
5. A screener for wear resistant castings as claimed in claim 1 wherein: The inside of the screening shell (1) is provided with a check plate (24) on one side close to the side hopper (20) at the lower end, and the check plate (24) is connected with the screening shell (1) through a rebound shaft.
6. A screener for wear-resistant cast material according to claim 5, characterized in that: The inside of the screening shell (1) is provided with a second filter screen (23) on one side outside the check plate (24), and the second filter screen (23) is connected with the screening shell (1).