Rotating disc type multi-station circulating welding equipment
The design of the rotary multi-station circulating welding equipment solves the problems of inconvenient cleaning, insufficient preheating, and difficulty in angle adjustment of welding equipment, and realizes efficient cleaning, uniform heating and multi-station welding, thereby improving welding quality and flexibility.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-03-10
AI Technical Summary
Existing welding equipment makes it inconvenient to clean the welded parts, resulting in unclean outer surfaces that affect the welding effect. Preheating before welding is inconvenient, and excessively rapid cooling can cause cracks. It is also difficult to weld welded parts with different angles and shapes.
A rotary multi-station circulating welding device was designed, comprising an electric welding head, a threaded rod, an arc plate, a nozzle, a fixing frame, and a gear system, to achieve automatic cleaning, preheating, angle adjustment, and multi-station welding.
It effectively removes dust from the surface of welded parts, heats evenly to prevent cracks, automatically adjusts the angle to ensure welding quality, and adapts to welding needs of different shapes and angles.
Smart Images

Figure CN223981364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding technology, specifically a rotary multi-station circulating welding device. Background Technology
[0002] Welding is a technique that permanently joins metal materials by heating. It is needed in various manufacturing industries that require the combination and joining of metals. Welding can combine small pieces of metal into large pieces of metal, simplifying the casting process, thereby saving metal materials and reducing production costs. There are a wide variety of welding equipment on the market.
[0003] However, conventional welding equipment is not convenient for cleaning the parts to be welded, which may result in unclean outer surfaces that affect the welding effect. It is also not convenient for preheating before welding, which can lead to excessively rapid cooling during the weld cooling process, causing cracks at the weld position. Furthermore, it is not convenient for welding different angles of the parts, which may result in incomplete welding when the shapes of the parts are inconsistent. Therefore, we propose a rotary multi-station circulating welding equipment to solve the problems mentioned above. Utility Model Content
[0004] The purpose of this utility model is to provide a rotary multi-station circulating welding equipment to solve the problems mentioned in the background art. Currently, general welding equipment is not convenient for cleaning the parts to be welded, which may result in the outer surface of the parts not being cleaned properly, affecting the welding effect. It is also not convenient for preheating before welding, which may lead to excessively fast cooling during the weld cooling process, resulting in cracks at the welding position. Furthermore, it is not convenient for welding different angles of the parts, which may lead to incomplete welding when the shapes of the parts are inconsistent.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rotary multi-station circulating welding device, comprising:
[0006] An electric welding head, wherein an electric flame gun is provided at the right end of the electric welding head;
[0007] Also includes:
[0008] A threaded rod, wherein a connecting gear is provided at the left end of the threaded rod, and an arc-shaped plate is threadedly connected to the outer side of the threaded rod, and the inner side of the arc-shaped plate is slidably connected to the outer side of the fixed column;
[0009] The slider has a threaded rod at its right end and a reciprocating moving structure for preheating on its outer side. The reciprocating moving structure includes a fixed frame and a rotating rod. The slider is slidably connected to the outside of the fixed frame, and the rotating rod is rotatably connected to the inside of the right end of the fixed frame. The outer rear end of the rotating rod is rotatably connected to the inside of the front end of the slider.
[0010] The left end of the slider is equipped with a linkage gear for adjusting the welding angle.
[0011] Preferably, an electric motor is fixedly connected to the left end of the threaded rod, and the outer sides of the left and right ends of the threaded rod are respectively rotatably connected to the inner sides of the lower end of the turntable body, and a fixing column is fixedly connected to the inner side of the lower end of the turntable body.
[0012] Preferably, a nozzle is installed on the inner side of the arc-shaped plate, and a water supply pipe is fixedly connected to the front end of the arc-shaped plate. A water pump is fixedly connected to the upper end of the water supply pipe, and the front end of the water pump is fixedly connected to the outer front end of the water tank through the water supply pipe. The lower ends of the water pump and the water tank are both fixedly connected to the upper end of the turntable body.
[0013] Preferably, the inner side of the arc-shaped plate is provided with nozzles, and the arc-shaped plate is arranged symmetrically on the outer side of the threaded rod.
[0014] Preferably, the upper end of the fixing frame is fixedly connected to the turntable body, and the lower end of the turntable body is rotatably connected to the inside of the base. The rear end of the fixing frame is fixedly connected to the first motor, and an electric flame gun is installed on the inner side of the lower end of the slider.
[0015] Preferably, the inner side of the linkage gear is rotatably connected to the inside of the movable frame, and the upper outer side of the linkage gear is meshed with a main gear. The right end of the main gear is fixedly connected to a second motor. The front outer side of the movable frame is fixedly connected to a hydraulic rod, and the rear outer side of the movable frame is slidably connected to the lower inner side of the turntable body. The inside of the movable frame is rotatably connected to a main gear.
[0016] Compared with the prior art, the beneficial effects of this utility model are: the rotary multi-station circulating welding equipment can prevent the welding effect of the welding parts from being affected by too much dust on the outer surface of the welding parts, can heat the welding parts evenly, avoid the welding parts from being heated too quickly, which would cause the welding parts to have pores or cracks after welding, can automatically weld the welding parts at different angles, and can perform multi-station circulating welding, which is more convenient to use.
[0017] 1. It is equipped with a threaded rod, a fixed column and an arc plate. The arc plate is connected to the outer side of the threaded rod by a thread, and the inner side of the arc plate is arc-shaped. The upper end of the arc plate is slidably connected to the outer side of the fixed column, which can adjust the cleaning position and clean welded parts of different thicknesses.
[0018] 2. Equipped with an arc-shaped plate, nozzles, and water supply pipes, the nozzles are arrayed on the inner side of the arc-shaped plate, and water is delivered to the nozzles through the water supply pipes fixedly connected to the front end of the arc-shaped plate, which can automatically clean the welded parts at different angles.
[0019] 3. It is equipped with a fixed frame, a rotating rod and a slider. By rotating the rotating rod, the slider is pulled to slide left and right on the outside of the fixed frame, so that the electric flame gun installed at the lower end of the slider moves at the same time, which can evenly heat the part to be welded.
[0020] 4. It is equipped with a turntable body, a hydraulic rod and a moving frame. By activating the hydraulic rod, the moving frame fixedly connected to the lower end of the hydraulic rod slides up or down on the inner side of the lower end of the turntable body, which in turn moves the welded parts set on the left end of the moving frame up or down, thus avoiding the situation of inconsistent height of the welded parts and incomplete welding.
[0021] 5. It is equipped with a main gear, a connecting gear, and an electric welding head. The rotation of the main gear drives the connecting gear meshing with the outer side of the lower end of the main gear to rotate simultaneously, causing the electric welding head mounted on the outer side of the connecting gear to flip to different angles, enabling welding of the workpiece at different angles. Attached Figure Description
[0022] Figure 1 This is a front view structural diagram of the present invention;
[0023] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0024] Figure 3 This is a bottom-view three-dimensional structural diagram of the connection between the threaded rod, the fixed column, and the arc plate of this utility model;
[0025] Figure 4 This is a rear-view three-dimensional structural diagram of the connection between the first motor, rotating rod, and slider of this utility model.
[0026] Figure 5 This is a side-view perspective view of the connection structure of the main gear, the connecting gear, and the electric welding head of this utility model.
[0027] In the diagram: 1. Base; 2. Turntable body; 3. Threaded rod; 4. Fixed column; 5. Arc plate; 6. Nozzle; 7. Water supply pipe; 8. Water pump; 9. Water tank; 10. Fixing frame; 11. First motor; 12. Rotating rod; 13. Sliding block; 14. Electric flame gun; 15. Hydraulic rod; 16. Moving frame; 17. Second motor; 18. Main gear; 19. Linking gear; 20. Electric welding head. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-5 This utility model provides a technical solution: a rotary multi-station circulating welding device, including a base 1, a rotary body 2, a threaded rod 3, a fixed column 4, an arc plate 5, a nozzle 6, a water supply pipe 7, a water pump 8, a water tank 9, a fixed frame 10, a first motor 11, a rotating rod 12, a slider 13, an electric flame gun 14, a hydraulic rod 15, a moving frame 16, a second motor 17, a main gear 18, a connecting gear 19, and an electric welding head 20;
[0030] Existing welding equipment is not convenient for cleaning the parts to be welded, which may result in unclean outer surfaces that affect the welding effect. It is also not convenient for preheating before welding, which may lead to excessively rapid cooling of the weld during the welding process, resulting in cracks at the weld position. Furthermore, it is not convenient for welding parts at different angles, which may lead to incomplete welding when the shapes of the parts are inconsistent.
[0031] The turntable body 2 has a threaded rod 3 rotatably connected to its upper end, and an arc-shaped plate 5 is threadedly connected to the outer side of the threaded rod 3. The upper end of the arc-shaped plate 5 is slidably connected to the outer side of the fixed column 4. A nozzle 6 is installed on the inner side of the arc-shaped plate 5, and a water supply pipe 7 is fixedly connected to the outer side of the front end of the arc-shaped plate 5. A water pump 8 is fixedly connected to the upper end of the water supply pipe 7. A water tank 9 is fixedly connected to the front end of the water pump 8 through the water supply pipe 7. The lower ends of both the water pump 8 and the water tank 9 are fixedly connected to the turntable body 2, and the outer side of the lower end of the turntable body 2 is rotatably connected to the inside of the base 1.
[0032] When it is necessary to prevent excessive impurities on the outer surface of the welded parts during welding, the water pump 8 is started, and the water in the water tank 9 is pumped into the arc plate 5 through the water pipe 7. The water is then sprayed through the nozzle 6 installed on the inner side of the arc plate 5. The electric motor fixedly connected to the left end of the threaded rod 3 is started, which drives the two arc plates 5 threadedly connected to the outer side of the threaded rod 3 to move to the left or right. When the two arc plates 5 move outward, the inside of the arc plate 5 slides outward on the outside of the fixed column 4, which can clean thicker welded parts. When the two arc plates 5 move inward, the inside of the arc plate 5 slides inward on the outside of the fixed column 4, which can clean thinner welded parts. This can prevent excessive dust on the outer surface of the welded parts from affecting the welding effect.
[0033] The fixed frame 10 is fixedly connected to the turntable body 2 at its upper end, and a rotating rod 12 is rotatably connected to the front end of the fixed frame 10. The rear end of the rotating rod 12 is fixedly connected to the first motor 11. The outer rear end of the rotating rod 12 is rotatably connected to the front end of the slider 13. The slider 13 is slidably connected to the outer side of the fixed frame 10. An electric flame gun 14 is installed on the inner side of the lower end of the slider 13.
[0034] When the welding parts need to be preheated, the first motor 11 is started, which drives the rotating rod 12 fixedly connected to the front end of the first motor 11 to rotate inside the right end of the fixed frame 10. After the rotating rod 12 rotates, it pulls the slider 13 to slide left and right continuously on the outside of the fixed frame 10, and drives the electric flame gun 14 installed on the lower inner side of the slider 13 to move at the same time. This can evenly heat the welding parts and avoid the welding parts from alternating too quickly between hot and cold, which may cause the welding parts to have pores or cracks after welding.
[0035] The turntable body 2 has a movable frame 16 slidably connected to the lower end of the turntable body 2. A hydraulic rod 15 is fixedly connected to the front end of the movable frame 16. A second motor 17 is installed inside the left end of the movable frame 16. A main gear 18 is fixedly connected to the left end of the second motor 17. A connecting gear 19 is meshed with the outer side of the lower end of the main gear 18. The outer side of the right end of the connecting gear 19 and the main gear 18 are rotatably connected inside the movable frame 16. An electric welding head 20 is installed on the left end of the connecting gear 19.
[0036] As the turntable body 2 rotates continuously inside the base 1, the welded parts are cleaned and preheated before the welding process begins. When welding at different angles is required, the second motor 17 is started, driving the main gear 18 to rotate continuously. This causes the connecting gear 19, which is meshed with the lower outer side of the main gear 18, to rotate in the opposite direction. This also causes the electric welding head 20 mounted on the outer side of the connecting gear 19 to flip. When the connecting gear 19 rotates forward, the electric welding head 20 flips backward. The angle can be adjusted according to the position to be welded. The hydraulic rod 15 is then started, causing the movable frame 16, which is fixedly connected to the lower end of the hydraulic rod 15, to move up or down. This allows the movable frame 16 to slide up or down inside the lower end of the turntable body 2. The welding position can be adjusted according to the thickness of the welded parts. This system can automatically weld at different angles and perform multi-station cyclic welding, making it convenient to use.
[0037] The contents not described in detail in this specification are existing technologies known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A rotary table type multi-station cycle welding device, comprising: an electric welding head (20), the right end of the electric welding head (20) is provided with an electric flame gun (14); characterized in that it further comprises: a threaded rod (3), the left end of the threaded rod (3) is provided with a linkage gear (19), the outer side of the threaded rod (3) is threadedly connected with an arc-shaped plate (5), and the inner side of the arc-shaped plate (5) is slidingly connected to the outer side of a fixed column (4); a sliding block (13), the right end of the sliding block (13) is provided with the threaded rod (3), the outer side of the sliding block (13) is provided with a reciprocating moving structure for preheating, wherein the reciprocating moving structure comprises a fixed frame (10) and a rotating rod (12), the inner side of the sliding block (13) is slidingly connected to the outer side of the fixed frame (10), the right end of the fixed frame (10) is rotatably connected to the inner side of the rotating rod (12), and the rear end of the rotating rod (12) is rotatably connected to the front end of the inner side of the sliding block (13); the left end of the sliding block (13) is provided with a linkage gear (19) for adjusting the welding angle.
2. A rotary table multi-station indexing welding apparatus as defined in claim 1 wherein: the left end of the threaded rod (3) is fixedly connected with an electric motor, the left and right ends of the outer side of the threaded rod (3) are rotatably connected to the inner sides of the left and right sides of the lower end of a rotary table body (2), and the inner side of the lower end of the rotary table body (2) is fixedly connected with the fixed column (4).
3. A rotary table multi-station indexing welding apparatus as defined in claim 1 wherein: the inner side of the arc-shaped plate (5) is mounted with a spray head (6), the front end of the arc-shaped plate (5) is fixedly connected with a water delivery pipe (7), the upper end of the water delivery pipe (7) is fixedly connected with a water pump (8), the front end of the water pump (8) is fixedly connected to the outer side of the front end of a water tank (9) through the water delivery pipe (7), and the lower ends of the water pump (8) and the water tank (9) are fixedly connected to the upper end of the rotary table body (2).
4. A rotary table multi-station indexing welding apparatus as defined in claim 1 wherein: the inner side of the arc-shaped plate (5) is arrayed with spray heads (6), and the arc-shaped plate (5) is arranged symmetrically on the outer side of the threaded rod (3).
5. A rotary table multi-station indexing welding apparatus as defined in claim 1 wherein: the upper end of the fixed frame (10) is fixedly connected with the rotary table body (2), the lower end of the rotary table body (2) is rotatably connected to the inner side of the base (1), and the rear end of the fixed frame (10) is fixedly connected with a first motor (11), and the lower end of the inner side of the sliding block (13) is mounted with the electric flame gun (14).
6. A rotary table multi-station indexing welding apparatus as defined in claim 1 wherein: the inner side of the linkage gear (19) is rotatably connected to the inner side of a moving frame (16), the upper end of the outer side of the linkage gear (19) is meshingly connected with a main gear (18), the right end of the main gear (18) is fixedly connected with a second motor (17), the front end of the outer side of the moving frame (16) is fixedly connected with a hydraulic rod (15), the rear end of the outer side of the moving frame (16) is slidingly connected to the inner side of the lower end of the rotary table body (2), and the inner side of the moving frame (16) is rotatably connected with the main gear (18).