Aluminum profile die cutting machine with auxiliary feeding mechanism

Abstract

The utility model belongs to the technical field of aluminum profile die cutting, and particularly relates to an aluminum profile die cutting machine with an auxiliary feeding mechanism, which comprises a die cutting machine, a feeding mechanism is arranged on the right side of the die cutting machine, and a scrap cleaning mechanism is arranged above the die cutting machine. The feeding mechanism comprises a feeding unit and a conveying unit. The feeding unit comprises a supporting table, a reinforcing block, a rotating shaft, a fixing plate, an air cylinder and a feeding plate, the supporting table is arranged on the right side of the die cutting machine, the bottom of the reinforcing block is fixedly connected to the upper surface of the supporting table, and the bottom of the fixing plate is fixedly connected to the supporting table. According to the aluminum profile die cutting machine with the auxiliary feeding mechanism, movement of the feeding plate can be achieved through simple electric control through the air cylinder, manual operation is not needed, meanwhile, the output end of the air cylinder is directly connected to the bottom face of the other end of the feeding plate, and the feeding process is more direct and efficient. Therefore, the operation difficulty is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile cutting technology, specifically to an aluminum profile cutting machine with an auxiliary feeding mechanism. Background Technology

[0002] Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. The production process of aluminum profiles mainly includes three processes: melting and casting, extrusion, and coloring. Coloring mainly includes processes such as oxidation, electrophoretic coating, fluorocarbon spraying, powder coating, and wood grain transfer. The titanium plating process for aluminum profiles is a coating technology. It adds pre-plating and electroplating steps to the conventional titanium plating process. The pre-plating process involves placing the activated parts in an aqueous solution of salt and hydrochloric acid for chemical treatment. This process has the advantages of simplicity, practicality, and good results. It can be processed into various forms of gold, colored, black, and other bright series of aluminum profile products. During the production and processing of aluminum profile modules, cutting equipment is required for pre-cutting.

[0003] Chinese Patent No. CN221817990U discloses a die-cutting mechanism for aluminum profile square tube joints, including a base, a cutting mechanism and a rotating mechanism. The upper rear end of the base is provided with a cutting mechanism for stable cutting of the square tube, and the upper front end of the base is provided with a rotating mechanism for adjusting the cutting angle of the square tube.

[0004] The existing technical solution described above has the following drawbacks: the die-cutting mechanism is not equipped with an automatic feeding structure, meaning that aluminum profile square tubes need to be manually placed one by one into the cutting position during the production process. This not only increases labor costs but also reduces production efficiency. Furthermore, during manual feeding, operators need to frequently come into contact with the machine and materials, posing a risk of accidental injury from the cutting mechanism, especially when operating near the high-speed cutting mechanism.

[0005] To address these issues, we propose an aluminum profile cutting machine with an auxiliary feeding mechanism. Utility Model Content

[0006] The purpose of this invention is to provide an aluminum profile cutting machine with an auxiliary feeding mechanism to solve the problem of low efficiency of manual feeding mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an aluminum profile cutting machine with an auxiliary feeding mechanism, comprising a cutting machine, a feeding mechanism on the right side of the cutting machine, and a debris cleaning mechanism above the cutting machine;

[0008] The feeding mechanism includes a feeding unit and a conveying unit;

[0009] The feeding unit includes a support platform, a reinforcing block, a rotating shaft, a fixed plate, a cylinder, and a feeding plate. The support platform is located on the right side of the die-cutting machine. The bottom of the reinforcing block is fixedly connected to the upper surface of the support platform. The bottom of the fixed plate is fixedly connected to the support platform. The outer side of the fixed plate is fixedly connected to the reinforcing block. The bottom of the feeding plate is rotatably connected to the fixed plate via the rotating shaft. The output end of the cylinder is connected to the bottom surface of the other end of the feeding plate. The cylinder is located on the right side of the upper surface of the support platform.

[0010] Preferably, the conveying unit includes a support frame, a conveyor belt, and anti-slip textures. The support frame is connected to the ground and positioned on the right side of the support platform. The conveyor belt is located in the middle of the support frame, and the anti-slip textures are formed on the surface of the conveyor belt. By setting up the conveying unit, aluminum profiles can be conveniently transported from one side to the working area of ​​the die-cutting machine, improving work efficiency. The anti-slip textures increase the friction between the aluminum profiles and the conveyor belt, preventing the aluminum profiles from slipping during conveying and ensuring the stability and accuracy of the conveying process.

[0011] Preferably, the debris cleaning mechanism includes a debris suction unit and a collection unit. The debris suction unit includes a fan, a first debris suction pipe, a second debris suction pipe, a collection box, and a box cover. The bottom of the collection box is located above the die-cutting machine, the box cover is located on the upper surface of the collection box, the fan is located on the front of the collection box, and the first and second debris suction pipes are respectively located on the back of the collection box. The debris suction unit can effectively collect debris generated during the die-cutting process, preventing debris from scattering in the work area and maintaining a clean working environment. At the same time, the design of the collection box facilitates the centralized processing of debris, reducing the workload of cleaning.

[0012] Preferably, the first and second chip suction pipes are L-shaped with one end facing downwards from the die-cutting machine. The L-shaped chip suction pipe design ensures that the chips are fully sucked into the collection box. In particular, the design facing downwards from the die-cutting machine can more effectively collect the chips that fall during the cutting process.

[0013] Preferably, the collection unit includes a connecting plate, a damping rod, a spring, a vibration motor, a grid, and a filter screen. The connecting plates are arranged in pairs on both sides inside the collection box. The damping rod is located on one side of the connecting plate, and the spring is located on the outside of the damping rod. The grid and the filter screen are located at the other end of the damping rod, and the vibrating end of the vibration motor is connected to the grid and the filter screen. The design of the collection unit not only enables preliminary classification and filtration of debris, but also prevents debris from accumulating and clogging on the grid and the filter screen through the vibration of the vibration motor, thereby improving the efficiency and effectiveness of debris treatment.

[0014] Preferably, the die-cutting machine is provided with a limiting structure on its outer side. The limiting structure includes a support plate, a limiting plate, a pulley, a threaded rod, a connecting rod, and a crank handle. The bottom of the support plate is fixedly connected to the right side of the die-cutting machine. The threaded rod is threadedly connected to the support plate. The crank handle is fixedly connected to one end of the threaded rod, and the other end of the threaded rod is connected to the limiting plate. The pulley is located on the inner side of the limiting plate. One end of the connecting rod is connected to the limiting plate, and the connecting rod is slidably connected to the support plate. The limiting structure can be adjusted according to the aluminum profiles of different sizes to ensure that the aluminum profiles remain stable during the cutting process and prevent cutting errors caused by shaking or displacement.

[0015] Preferably, there are two sets of limiting structures, which are respectively set on both sides of the die cutting machine. The setting of the two sets of limiting structures can ensure that the aluminum profile is effectively supported and limited from both sides during the cutting process, which further improves the stability and accuracy of cutting.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This aluminum profile cutting machine with an auxiliary feeding mechanism uses a cylinder to control the movement of the feeding plate through simple electrical control, eliminating the need for manual operation. Furthermore, the cylinder's output end is directly connected to the bottom surface of the feeding plate, making the feeding process more direct and efficient. This not only reduces operational difficulty but also improves work efficiency.

[0018] 2. This aluminum profile cutting machine with an auxiliary feeding mechanism effectively collects debris generated during the cutting process through its debris cleaning mechanism, particularly the coordinated use of the debris suction unit and the collection unit. This prevents debris from scattering in the work area and maintains a clean working environment. This not only benefits the health of operators but also improves the reliability and service life of the equipment.

[0019] 3. This aluminum profile cutting machine with an auxiliary feeding mechanism features adjustable limiting structures to accommodate aluminum profiles of different sizes, ensuring stability during the cutting process. Two sets of limiting structures support and limit the aluminum profile from both sides, further improving cutting stability and accuracy, thus guaranteeing product quality. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall side structure of this utility model;

[0021] Figure 2 This is a top view of the overall structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the feeding structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the waste collection structure of this utility model.

[0024] In the diagram: 1. Die cutting machine; 2. Collection box; 201. Box cover; 202. First chip suction pipe; 203. Fan; 204. Second chip suction pipe; 3. Support plate; 301. Limiting plate; 302. Pulley; 303. Threaded rod; 304. Connecting rod; 305. Handle; 4. Support platform; 401. Reinforcing block; 402. Rotating shaft; 403. Fixing plate; 404. Cylinder; 405. Feeding plate; 5. Bracket; 501. Conveyor belt; 502. Anti-slip texture; 601. Connecting plate; 602. Damping rod; 603. Spring; 604. Vibration motor; 605. Grid; 606. Filter screen. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-4 This utility model provides a technical solution:

[0027] Example 1:

[0028] An aluminum profile cutting machine with an auxiliary feeding mechanism includes a cutting machine 1, a feeding mechanism on the right side of the cutting machine 1, and a debris cleaning mechanism above the cutting machine 1.

[0029] The feeding mechanism includes a feeding unit and a conveying unit;

[0030] The feeding unit includes a support platform 4, a reinforcing block 401, a rotating shaft 402, a fixing plate 403, a cylinder 404, and a feeding plate 405. The support platform 4 is located on the right side of the die-cutting machine 1, providing a stable support foundation for the entire feeding mechanism and ensuring smooth feeding. The bottom of the reinforcing block 401 is fixedly connected to the upper surface of the support platform 4, and the bottom of the fixing plate 403 is fixedly connected to the support platform 4. The outer side of the fixing plate 403 is fixedly connected to the reinforcing block 401, enhancing the structural strength of the support platform 4 and preventing deformation or damage due to excessive force. The bottom of the feeding plate 405 is rotatably connected to the fixing plate 403 via the rotating shaft 402, allowing the feeding plate 405 to rotate flexibly between the fixing plates 403, thus realizing the feeding action of aluminum profiles. The output end of the cylinder 404 is connected to the bottom surface of the other end of the feeding plate 405. The cylinder 404 is located on the right side of the upper surface of the support platform 4, serving as a power source to drive the feeding plate 405 to rotate, realizing automatic feeding of aluminum profiles. The conveying unit includes a support frame 5, a conveyor belt 501, and anti-slip textures 502. The support frame 5 is connected to the ground and is located on the right side of the support platform 4. The conveyor belt 501 is located in the middle of the support frame 5, conveying aluminum profiles from the feeding unit to the working area of ​​the die-cutting machine, improving production efficiency. The anti-slip textures 502 are provided on the surface of the conveyor belt 501 to increase the friction between the conveyor belt and the aluminum profiles, preventing the aluminum profiles from slipping during conveying.

[0031] Example 2: Based on Example 1, the debris cleaning mechanism includes a debris suction unit and a collection unit. The debris suction unit includes a fan 203, a first debris suction pipe 202, a second debris suction pipe 204, a collection box 2, and a box cover 201. The bottom of the collection box 2 is located above the die-cutting machine 1 to collect debris generated during the die-cutting process, maintaining a clean working environment. The box cover 201 is located on the upper surface of the collection box 2, protecting the debris inside the collection box 2 from external interference and facilitating cleaning and replacement. The fan 203 is located on the front of the collection box 2, generating suction to draw debris into the collection box 2 through the debris suction pipes. The first debris suction pipe 202 and the second debris suction pipe 204 are located on the back of the collection box 2. The first debris suction pipe 202 and the second debris suction pipe 204 are L-shaped with one end facing downwards from the die-cutting machine 1, ensuring that debris is fully sucked into the collection box. In particular, the design facing downwards from the die-cutting machine allows for more effective collection of debris falling during the cutting process.

[0032] The collection unit includes connecting plates 601, damping rods 602, springs 603, a vibration motor 604, grids 605, and filter screens 606. The connecting plates 601 are arranged in pairs on both sides inside the collection box 2, fixing the damping rods 602 and springs 603, providing a stable support structure for the collection unit. The damping rods 602 are located on one side of the connecting plates 601, and the springs 603 are located on the outside of the damping rods 602, working in conjunction with the springs 603 to buffer and support the grids 605 and filter screens 606, preventing damage caused by debris impact. The grids 605 and filter screens 606 are respectively located at the other end of the damping rods 602. The vibrating ends of the vibration motor 604 are connected to the grids 605 and filter screens 606 respectively, generating vibration to prevent debris from accumulating and clogging on the grids 605 and filter screens 606, improving the efficiency and effectiveness of debris handling.

[0033] A limiting structure is provided on the outer side of the die-cutting machine 1. This limiting structure includes a support plate 3, a limiting plate 301, a pulley 302, a threaded rod 303, a connecting rod 304, and a crank handle 305. The bottom of the support plate 3 is fixedly connected to the right side of the die-cutting machine 1, providing a stable support base for the limiting structure. The threaded rod 303 is threadedly connected to the support plate 3. The crank handle 305 is fixedly connected to one end of the threaded rod 303, and the other end of the threaded rod 303 is connected to the limiting plate 301, threadedly connected to the support plate 3, thus fixing and adjusting the limiting plate 301. The pulley 302 is located on the inner side of the limiting plate 301. One end of the connecting rod 304 is connected to the limiting plate 301, and the connecting rod 304 is slidably connected to the support plate 3. There are two sets of limiting structures, respectively located on both sides of the die-cutting machine 1.

[0034] Working principle: First, the aluminum profile is placed on the conveyor belt 501. Driven by a motor, the conveyor belt 501 transports the aluminum profile from the support platform 4 to the working area of ​​the film cutting machine 1. The anti-slip texture 502 increases the friction between the conveyor belt 501 and the aluminum profile, preventing the aluminum profile from slipping during transport.

[0035] When the aluminum profile falls onto the loading plate 405, the cylinder 404 acts as a power source, and its output end pushes the loading plate 405 to rotate around the rotating shaft 402. When the cylinder 404 extends, one end of the loading plate 405 is lifted, lifting the aluminum profile placed on the support platform 4; when the cylinder 404 retracts, the loading plate 405 falls back under the action of gravity and the rotating shaft 402, and the aluminum profile is placed back onto the loading plate 405.

[0036] By rotating the threaded rod 303 with the crank handle 305, the position of the limiting plate 301 can be adjusted, thereby limiting and fixing the aluminum profile. During the cutting process, the fan 203 is started, generating suction to draw debris generated during film cutting into the collection box 2 through the first and second suction pipes 202 and 204. The L-shaped suction pipe design ensures that debris is fully drawn in, especially the design facing downwards from the film cutter, which can more effectively collect debris falling during the cutting process. The grid 605 and filter plate 606 perform preliminary sorting and filtering of the drawn-in debris. The vibration motor 604 generates vibration to prevent debris from accumulating and clogging on the grid 605 and filter plate 606. The damping rod 602 and spring 603 provide cushioning and support for the grid 605 and filter plate 606 to prevent damage caused by debris impact.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An aluminum profile cutting machine with an auxiliary feeding mechanism, comprising a cutting machine (1), characterized in that: The right side of the mold cutting machine (1) is provided with a feeding mechanism, and the upper side of the mold cutting machine (1) is provided with a scrap cleaning mechanism. The feeding mechanism comprises a feeding unit and a conveying unit. The feeding unit comprises a supporting table (4), a reinforcing block (401), a rotating shaft (402), a fixed plate (403), a gas cylinder (404) and a feeding plate (405), the supporting table (4) is arranged on the right side of the mold cutting machine (1), the bottom of the reinforcing block (401) is fixedly connected to the upper surface of the supporting table (4), the bottom of the fixed plate (403) is fixedly connected to the supporting table (4), the outer side of the fixed plate (403) is fixedly connected to the reinforcing block (401), the bottom of the feeding plate (405) is rotatably connected to the fixed plate (403) through the rotating shaft (402), the output end of the gas cylinder (404) is connected to the bottom surface of the other end of the feeding plate (405), and the gas cylinder (404) is arranged on the right side of the upper surface of the supporting table (4).

2. The aluminum profile cutting machine with auxiliary feeding mechanism according to claim 1, characterized in that: The conveying unit comprises a support (5), a conveying belt (501) and anti-skid lines (502), the support (5) is connected to the ground, the support (5) is arranged on the right side of the supporting table (4), the conveying belt (501) is arranged in the middle of the support (5), and the anti-skid lines (502) are arranged on the surface of the conveying belt (501).

3. The aluminum profile cutting machine with auxiliary feeding mechanism according to claim 1, characterized in that: The scrap cleaning mechanism comprises a scrap suction unit and a collecting unit, the scrap suction unit comprises a fan (203), a scrap suction pipe I (202), a scrap suction pipe II (204), a collecting box (2) and a box cover (201), the bottom of the collecting box (2) is arranged above the mold cutting machine (1), the box cover (201) is arranged on the upper surface of the collecting box (2), the fan (203) is arranged on the front surface of the collecting box (2), and the scrap suction pipe I (202) and the scrap suction pipe II (204) are arranged on the back surface of the collecting box (2).

4. The aluminum profile cutting machine with auxiliary feeding mechanism according to claim 3, characterized in that: The scrap suction pipe I (202) and the scrap suction pipe II (204) are both L-shaped and have one end facing the lower side of the mold cutting machine (1).

5. The aluminum profile cutting machine with auxiliary feeding mechanism according to claim 3, characterized in that: The collecting unit comprises connecting plates (601), damping rods (602), springs (603), vibration motors (604), grids (605) and filter screen plates (606), the connecting plates (601) are arranged in pairs on both sides of the inside of the collecting box (2), the damping rods (602) are arranged on one side of the connecting plates (601), the springs (603) are arranged on the outer side of the damping rods (602), the grids (605) and the filter screen plates (606) are arranged on the other end of the damping rods (602), and the vibration ends of the vibration motors (604) are connected to the grids (605) and the filter screen plates (606).

6. The aluminum profile cutting machine with auxiliary feeding mechanism according to claim 1, characterized in that: The outside of the mould cutting machine (1) is provided with a limiting structure, the limiting structure comprises a supporting plate (3), a limiting plate (301), a pulley (302), a threaded rod (303), a connecting rod (304) and a crank (305), the bottom of the supporting plate (3) is fixedly connected to the right side of the mould cutting machine (1), the threaded rod (303) is screwedly connected to the supporting plate (3), the crank (305) is fixedly connected to one end of the threaded rod (303), the other end of the threaded rod (303) is connected to the limiting plate (301), the pulley (302) is arranged on the inner side of the limiting plate (301), one end of the connecting rod (304) is connected to the limiting plate (301), and the connecting rod (304) is slidably connected to the supporting plate (3).

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