Angle-adjustable horizontal cutting machine for sponge products

Abstract

The utility model relates to the technical field of sponge cutting equipment, in particular to an angle-adjustable horizontal cutting machine for sponge products. According to the technical scheme, the device comprises a base, a moving mechanism, a fixing mechanism and a U-shaped frame, a mounting box is mounted on the upper surface of the base, four cylinders are mounted between two transverse edges in the mounting box, a moving seat is slidably mounted on the four cylinders, four lifting electric rods are mounted at the four corners of the bottom of the moving seat, and a lifting plate is mounted at the extending ends of the four lifting electric rods; a moving mechanism is installed on the lifting plate, two supporting seats are symmetrically installed in the middle of the front end of the upper surface of the base, two circular shafts are symmetrically installed at the two ends of the U-shaped edge of the front side of the U-shaped frame, the two circular shafts and the two supporting seats are rotationally installed through bearings correspondingly, and four fixing mechanisms are installed on the positions, located above and below the two circular shafts, of the inner sides of the two supporting seats. According to the sponge cutting device, sponge can be cut at any angle, the cutting requirement of a sponge product of a special-shaped structure is met, and the practicability of the device is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of sponge cutting equipment, specifically a sponge product flat cutting machine with adjustable angle. Background Technology

[0002] Sponge flat cutting machines are widely used in many fields, including furniture manufacturing, automobile seat production, shoe insole processing, and sound insulation material manufacturing. The working principle of a sponge flat cutting machine is to cut sponge material into thin sheets of a preset size through a high-speed rotating blade system.

[0003] Traditional sponge flat cutting machines typically cut at a 45° angle, which cannot meet the needs of cutting some irregularly shaped sponge products, reducing the practicality of the equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a sponge product flat cutting machine with adjustable angle, which can cut sponges at any angle, meet the cutting needs of irregularly shaped sponge products, improve the practicality of the device, and solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an angle-adjustable sponge product flat cutting machine, comprising a base, a moving mechanism, a fixing mechanism, and a U-shaped frame. An installation box is mounted on the upper surface of the base. Four cylinders are installed between two horizontal sides inside the installation box. Moving seats are slidably mounted on the four cylinders. Four lifting electric rods are installed at the four corners of the bottom of the moving seats. Lifting plates are installed at the extended ends of the four lifting electric rods. A moving mechanism is mounted on the lifting plates. Two support seats are symmetrically installed in the middle of the front end of the upper surface of the base. A driving structure is provided inside the U-shaped frame to drive the blade belt to rotate. Two round shafts are symmetrically installed at both ends of the front U-shaped side of the U-shaped frame. The two round shafts are rotatably mounted to the two support seats via bearings. Four fixing mechanisms are installed on the inner sides of the two support seats above and below the two round shafts.

[0006] Preferably, the base has four feet arranged in a rectangular array at its bottom corners. These four feet provide stable support for the base.

[0007] Preferably, a translation electric rod is installed at the upper center of the back of the mounting box, and the extended end of the translation electric rod is fixed at the center of the movable base. By setting the translation electric rod, the movable base can be moved horizontally.

[0008] Preferably, the moving mechanism consists of a baffle, a handle, a placement plate, rollers, L-shaped limiting frames, and limiting grooves. Two limiting grooves are provided, symmetrically located at the front and rear ends of the upper surface of the lifting plate. Two L-shaped limiting frames are installed on the lifting plate outside the two limiting grooves. Two rows of rollers are symmetrically installed at the front and rear ends of the bottom of the placement plate. These rollers are limited within the two limiting grooves and by the two L-shaped limiting frames. A baffle is installed on the left end of the upper surface of the placement plate, and a handle is installed in the middle of the left side of the baffle. By setting up the moving mechanism, the sponge pad can be moved to perform oblique cutting.

[0009] Preferably, the fixing mechanism consists of a fixing block, a fixing electric rod, and an arc-shaped clamping block. The fixing block is mounted on the support base, the fixing electric rod is mounted on the top of the fixing block, and the arc-shaped clamping block is mounted on the extended end of the fixing electric rod. By setting up the fixing mechanism, the circular shaft is braked to fix the angle of the tool band.

[0010] Preferably, the left side of the support base is provided with an angle gauge located at the circular shaft, and the angle gauge is equipped with a pointer, which is fixed on the circular shaft. By setting the angle gauge and the pointer, the angle of the cutter head can be easily adjusted.

[0011] Preferably, a control box is installed on the left side of the support base, and the control box is electrically connected to the lifting electric rod, the translation electric rod, and the internal drive mechanism of the U-shaped frame. By setting up the control box, it is possible to facilitate the overall control of the sponge oblique cutting operation.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] In use, this invention involves first releasing the two round shafts based on the angle of the sponge product's oblique cut. The U-shaped frame is then moved using a pointer and angle gauge to tilt the blade to the specified angle. Next, the two round shafts are clamped by four fixing mechanisms. The sponge product is placed on the placement plate and close to the baffle. The control box activates the translation electric rod and four lifting electric rods, causing the sponge product to move horizontally and its height to be adjusted to the cutting position. Finally, the control box activates the internal drive mechanism of the U-shaped frame, which rotates the blade. The worker pushes the placement plate to the right, causing the sponge product to be cut at an oblique angle. This allows for cutting the sponge at any angle, meeting the cutting needs of irregularly shaped sponge products and improving the device's practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a view of the appearance of the present utility model;

[0016] Figure 3 This is a left sectional view of the present invention;

[0017] Figure 4 This is an enlarged structural diagram of A in leg 3 of this utility model.

[0018] In the diagram: 1. Mounting box; 2. Base; 3. Lifting electric rod; 4. Moving seat; 5. Lifting plate; 6. Support seat; 7. Foot; 8. Handle; 9. Baffle; 10. Placement plate; 11. Roller; 12. L-shaped limit bracket; 13. Control box; 14. Pointer; 15. Round shaft; 16. Fixing block; 17. Fixing electric rod; 18. U-shaped frame; 19. Arc-shaped clamp; 20. Translation electric rod; 21. Knife belt; 22. Cylinder; 23. Limiting groove; 24. Angle ruler. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 4 This utility model provides a technical solution for an angle-adjustable sponge product flat-cutting machine: An angle-adjustable sponge product flat-cutting machine includes a base 2, a moving mechanism, a fixing mechanism, and a U-shaped frame 18. Four feet 7 are installed in a rectangular array at the four corners of the bottom of the base 2. A mounting box 1 is installed on the upper surface of the base 2. Four cylinders 22 are installed between the two horizontal sides inside the mounting box 1. Moving seats 4 are slidably installed on the four cylinders 22. A translation electric rod 20 is installed in the middle of the upper back of the mounting box 1. The extended end of the translation electric rod 20 is fixed in the middle position of the moving seat 4. Four lifting electric rods 3 are installed at the four corners of the bottom of the moving seat 4. Lifting plates 5 are installed at the extended ends of the four lifting electric rods 3. A moving mechanism is installed on the lifting plate 5. The moving mechanism consists of a baffle 9, a handle 8, a placement plate 10, rollers 11, and an L-shaped limiter. The system consists of a frame 12 and two limiting grooves 23. The two limiting grooves 23 are symmetrically located at the front and rear ends of the upper surface of the lifting plate 5. Two L-shaped limiting frames 12 are installed on the outer side of the two limiting grooves 23 on the lifting plate 5. Two rows of rollers 11 are symmetrically installed at the front and rear ends of the bottom of the placement plate 10. The two rows of rollers 11 are limited in the two limiting grooves 23 and are limited by the two L-shaped limiting frames 12. A baffle 9 is installed on the left end of the upper surface of the placement plate 10, and a handle 8 is installed in the middle of the left side of the baffle 9. The sponge product is placed on the placement plate 10 and close to the baffle 9. The translation electric rod 20 and four lifting electric rods 3 are started through the control box 13. The translation electric rod 20 moves the moving seat 4 forward, and the four lifting electric rods 3 move the lifting plate 5 up, which moves the sponge product horizontally and adjusts its height to reach the cutting position.

[0021] Two support seats 6 are symmetrically installed at the front center of the upper surface of the base 2. The U-shaped frame 18 has a drive structure inside to drive the blade belt 21 to rotate. Two round shafts 15 are symmetrically installed at both ends of the front U-shaped side of the U-shaped frame 18. The two round shafts 15 are rotatably installed with the two support seats 6 respectively through bearings. Four fixing mechanisms are installed on the inner side of the two support seats 6 above and below the two round shafts 15. The fixing mechanism consists of a fixing block 16, a fixing electric rod 17, and an arc-shaped clamping block 19. The fixing block 16 is installed on the support seat 6, and the fixing electric rod 17 is installed on the top of the fixing block 16. An arc-shaped clamping block 19 is installed on the protruding end of the fixing electric rod 17. The left support base 6 has an angle gauge 24 located on the left side of the circular shaft 15, with a pointer 14 fixed to the circular shaft 15. Based on the oblique cutting angle of the sponge product, the control box 13 activates four fixed electric rods 17 to retract the four arc-shaped clamps 19, releasing the two circular shafts 15. The pointer 14 and angle gauge 24 move the U-shaped frame 18, tilting the blade belt 21 to the specified angle. Then, the four fixed electric rods 17 extend the four arc-shaped clamps 19 to clamp the two circular shafts 15, allowing for arbitrary angle adjustment of the blade belt 21. The control box 13 is installed on the left side of the left support base 6, and is electrically connected to the lifting electric rod 3, the translation electric rod 20, and the internal drive mechanism of the U-shaped frame 18.

[0022] When using this utility model, firstly, according to the oblique cutting angle of the sponge product, the four fixed electric rods 17 are activated by the control box 13 to drive the four arc-shaped clamps 19 to retract and release the fixation of the two round shafts 15. The U-shaped frame 18 is moved by the pointer 14 and the angle ruler 24 to make the blade belt 21 tilt to the specified angle. Then, the four fixed electric rods 17 work to drive the four arc-shaped clamps 19 to extend and clamp the two round shafts 15. The sponge product is placed on the placement plate 10 and close to the baffle 9. The translation electric rod 20 and the four lifting electric rods 3 are activated by the control box 13 to drive the sponge product to translate and adjust its height to reach the cutting position. Finally, the internal drive mechanism of the U-shaped frame 18 is activated by the control box 13. The drive mechanism drives the blade belt 21 to rotate. The worker pushes the placement plate 10 to the right to drive the sponge product to be obliquely cut.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An angle-adjustable sponge product cutting machine comprising a base (2), a moving mechanism, a fixing mechanism and a U-shaped frame (18), characterized in that: The bottom surface of the base (2) is installed with the installation box (1), four columns (22) are installed between the two horizontal edges inside the installation box (1), the moving seat (4) is slidably installed on the four columns (22), four lifting electric rods (3) are installed on the four corners of the bottom of the moving seat (4), the lifting plate (5) is installed on the extension end of the four lifting electric rods (3), the moving mechanism is installed on the lifting plate (5), two support seats (6) are symmetrically installed on the upper surface of the base (2) at the front end, the U-shaped frame (18) is provided with a driving structure to drive the knife belt (21) to rotate, two circular shafts (15) are symmetrically installed at the two ends of the U-shaped edge of the U-shaped frame (18), the two circular shafts (15) are rotatably installed on the two support seats (6) through bearings, and four fixing mechanisms are installed on the inner sides of the two support seats (6) above and below the two circular shafts (15).

2. An angle adjustable sponge product slitting machine according to claim 1, characterized in that: The bottom end of the base (2) is installed with four foot bolts (7) in a rectangular array.

3. An angle adjustable sponge product slitting machine according to claim 1, characterized in that: The back surface of the installation box (1) is installed with a translation electric rod (20) at the upper end, and the extension end of the translation electric rod (20) is fixed to the middle position of the moving seat (4).

4. An angle adjustable sponge product slitting machine according to claim 1, characterized in that: The moving mechanism is composed of a baffle (9), a handle (8), a placing plate (10), a roller (11), an L-shaped limiting frame (12) and a limiting groove (23), the limiting groove (23) is provided with two, the two limiting grooves (23) are symmetrically arranged on the upper surface of the lifting plate (5) at the front and rear ends, the two L-shaped limiting frames (12) are installed on the outer side positions of the lifting plate (5) located in the two limiting grooves (23), two rows of rollers (11) are symmetrically installed on the bottom of the placing plate (10), the two rows of rollers (11) are limitingly installed in the two limiting grooves (23) and are limited by the two L-shaped limiting frames (12), the baffle (9) is installed on the upper surface of the placing plate (10) at the left end, and the handle (8) is installed on the left side of the baffle (9).

5. An angle adjustable sponge product slabbing machine according to claim 1, characterized in that: The fixing mechanism is composed of a fixed block (16), a fixed electric rod (17) and an arc-shaped clamping block (19), the fixed block (16) is installed on the support seat (6), the fixed electric rod (17) is installed on the top of the fixed block (16), and the arc-shaped clamping block (19) is installed on the extension end of the fixed electric rod (17).

6. An angle adjustable sponge product slabbing machine according to claim 1, characterized in that: The left side of the left support seat (6) is provided with an angle ruler (24) at the circular shaft (15), the angle ruler (24) is provided with a pointer (14), and the pointer (14) is fixed on the circular shaft (15).

7. An angle adjustable sponge product slabbing machine according to claim 6, characterized in that: The left side of the left support seat (6) is installed with a control box (13), and the control box (13) is electrically connected with the lifting electric rod (3), the translation electric rod (20) and the driving mechanism inside the U-shaped frame (18) respectively.

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