Adjusting device for steel bar protective layer of laminated slab

By using a sliding fit between the fixed pressure component and the adjustment assembly, the problems of steel mesh tilting and low adjustment efficiency in the control tooling for the steel reinforcement protective layer of composite slabs are solved, achieving efficient and convenient steel mesh adjustment and ensuring the quality of composite slabs.

CN223981939UActive Publication Date: 2026-03-10CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The existing adjustment components of the composite slab reinforcement protective layer control tool have problems such as reinforcement mesh tilting and low adjustment efficiency, which affect the quality of the composite slab.

Method used

The system employs a sliding fit between the fixed pressure member and the adjustment component. The height of the fixed pressure member can be adjusted by adjusting the component to ensure that the steel mesh does not float. The operation is simple and efficient.

Benefits of technology

It effectively prevents the steel mesh from floating, ensures the quality of the composite slab, simplifies the operation process, and improves adjustment efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223981939U_ABST
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Abstract

The utility model relates to the technical field of laminated slab production, and particularly discloses a laminated slab steel bar protection layer adjusting device which comprises a tool beam, the two ends of the tool beam are movably sleeved with fixed pressing pieces, a plurality of movable pressing pieces are arranged between the two fixed pressing pieces, openings are formed in the tops of the fixed pressing pieces and the tops of the movable pressing pieces, and the movable pressing pieces are arranged in the openings. A pressing screw rod is arranged above each fixed pressing piece and each movable pressing piece, positioning nuts which are in threaded sleeving connection with the pressing screw rods are fixed in openings of the fixed pressing pieces and the movable pressing pieces, triangular notches are formed in the bottoms of the movable pressing pieces, and adjusting assemblies are arranged on the two fixed pressing pieces. The fixed pressing piece is in sliding fit with the adjusting assembly; the height of the fixing pressing piece is adjusted through the adjusting assembly, it is effectively guaranteed that the whole reinforcing mesh does not float upwards, multiple bolts do not need to be screwed during adjustment, and operation is convenient; it can be guaranteed that the reinforcing mesh does not incline by a large margin, and then the quality of the laminated slab is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to in the laminated slab production technical field, concretely is laminated slab steel bar protective layer adjusting device. BACKGROUND

[0002] The prefabricated concrete laminated slab often encounters the problems such as the steel mesh sheet floating and warping when the steel mesh is bound and the concrete is poured in the factory production, and further causes the problems such as the truss bar elevation exceeding the limit, the steel bar protective layer of the floor bottom being too large, and the steel bar protective layer of the top being insufficient. These are directly related to the pouring thickness of the floor after assembly, not only affect the floor protective layer, but also develop to the problem of the building structure bearing capacity due to the thickening of the floor for the steel bar protective layer thickness.

[0003] The existing measure for inhibiting the laminated slab steel mesh sheet floating is fixing the end of the steel mesh sheet, but the laminated slab area is large, and only fixing the end of the steel mesh sheet can only inhibit the end of the steel mesh sheet, and the laminated slab web steel mesh sheet also has the problem of floating, so the existing measure of welding the steel segment at the laminated slab side mold can only treat the symptoms and not the root cause, and cannot effectively control the laminated slab steel mesh sheet floating. At present, some laminated slab steel bar protective layer control toolings appear, such as the patent with the announcement number CN216831554U discloses a laminated slab steel bar protective layer control tooling, which comprises a tooling beam, both ends of the tooling beam are movably sleeved with fixed pressing pieces, a plurality of movable pressing pieces are arranged between the two fixed pressing pieces, an opening is formed in the top of each fixed pressing piece and movable pressing piece, a pressing screw is arranged above each fixed pressing piece and movable pressing piece, a positioning nut is fixedly sleeved with the pressing screw in the opening of each fixed pressing piece and movable pressing piece, a triangular notch is formed in the bottom of each fixed pressing piece and movable pressing piece, and an adjusting assembly is fixedly arranged on each fixed pressing piece. The adjusting assembly comprises a magnetic base, two fixed plates and two movable plates, the two fixed plates are fixedly arranged on the front and rear outer walls of the fixed pressing piece, the two movable plates are arranged on one side of the two fixed plates, two strip-shaped holes are symmetrically formed in the side wall of each movable plate, a positioning screw is arranged in each strip-shaped hole, the positioning screw is fixed with the fixed plate, two pressing nuts are arranged on the side of each movable plate away from the fixed plate, the two pressing nuts are threadedly sleeved with the two positioning screws, the magnetic base is arranged below the fixed pressing piece, and the magnetic base is fixed with one end of the two movable plates. Among them, the adjusting assembly adjusts the relative position of the movable plate and the fixed plate in the vertical direction, and the positioning screw and the pressing nut arranged in the strip-shaped hole fix the movable plate and the fixed plate. Such an adjusting mode is difficult to ensure the height consistency of the two sides of the tooling, which may cause the steel mesh sheet to be inclined and affect the quality of the laminated slab, and multiple pressing nuts need to be screwed during the adjusting process, which is relatively complex to operate and has low efficiency. SUMMARY

[0004] Aiming at the deficiencies of the prior art, the technical problem solved by the utility model is to provide an adjustment device for the steel bar protection layer of the laminated slab, so as to solve the problems that the adjustment component of the existing control tooling for the steel bar protection layer of the laminated slab has defects, resulting in the inclination of the steel bar mesh and low adjustment efficiency.

[0005] To solve the above problems, the technical solution adopted by the utility model is as follows: an adjustment device for the steel bar protection layer of the laminated slab, including a tooling beam, both ends of the tooling beam are movably sleeved with fixed pressing parts, and a plurality of movable pressing parts are arranged between the two fixed pressing parts. An opening is provided at the top of each fixed pressing part and movable pressing part. A pressing screw is arranged above each fixed pressing part and movable pressing part. Positioning nuts fixedly sleeved with the pressing screws are arranged in the openings of the fixed pressing parts and movable pressing parts. Triangular notches are provided at the bottoms of the movable pressing parts. Adjustment components are arranged on both fixed pressing parts, and the fixed pressing parts are slidably matched with the adjustment components.

[0006] The beneficial effect of this solution is that: compared with the prior art, the adjustment device for the steel bar protection layer of the laminated slab of the utility model slides the fixed pressing part and the adjustment component, adjusts the height of the fixed pressing part through the adjustment component, effectively ensures that the overall steel bar mesh does not float, and there is no need to screw multiple bolts during adjustment, which is convenient to operate, can ensure that the steel bar mesh does not tilt significantly, and thus ensures the quality of the laminated slab.

[0007] Further, the adjustment component includes a magnetic base, a fixing plate, a top plate and an adjustment screw. Two fixing plates are fixed on the magnetic base. Two vertical sliders are arranged on the fixed pressing part. Chute grooves cooperating with the sliders are arranged on the two fixing plates. The fixed pressing part and the fixing plate are slidably connected through the slider chute grooves. The top plate is installed on the upper end surfaces of the two fixing plates. A threaded hole is provided on the top plate, and an adjustment screw is arranged in the threaded hole. A round table is arranged at the bottom of the adjustment screw, and the diameter of the round table is larger than the diameter of the threaded part of the adjustment screw. A groove is arranged on the fixed pressing part, the cross section of the groove is "convex" and open at the upper part. The round table at the bottom of the adjustment screw extends into the groove, and the adjustment screw can rotate freely in the groove. An adjustment handle is fixed at the top of the adjustment screw through a pin shaft.

[0008] Further, scale lines are also arranged on the side surface of the fixing plate, and the scale lines are distributed upward from the bottom of the fixing plate.

[0009] Further, the chute groove on the fixing plate is a燕尾槽 (swallowtail groove).

[0010] Further, a rotating handle is fixed at one end of the pressing screw far away from the positioning nut. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Fig. 1 It is a schematic diagram of the overall structure of the utility model;

[0012] Fig. 2 Schematic diagram of the cooperation between the adjustment component and the fixed pressing piece of the present utility model;

[0013] In the figure: 1 - tooling beam, 2 - fixed pressing piece, 3 - movable pressing piece, 4 - pressing screw, 5 - positioning nut, 6 - triangular notch, 7 - adjustment component, 8 - rotating handle, 21 - groove, 71 - magnetic base, 72 - fixing plate, 73 - top plate, 74 - adjustment screw, 75 - adjustment handle, 721 - scale line. Specific embodiments

[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0015] The implementation example is as shown in the appendix Figs. 1-2 As shown in the figure: The laminated slab steel bar protection layer adjustment device includes a tooling beam 1. Both ends of the tooling beam 1 are movably sleeved with fixed pressing pieces 2. A plurality of movable pressing pieces 3 are arranged between the two fixed pressing pieces 2. An opening is provided at the top of each of the fixed pressing pieces 2 and the movable pressing pieces 3. A pressing screw 4 is provided above each of the fixed pressing pieces 2 and the movable pressing pieces 3. A positioning nut 5 that is fixedly threadedly sleeved with the pressing screw 4 is provided in the openings of the fixed pressing pieces 2 and the movable pressing pieces 3. A triangular notch 6 is provided at the bottom of each of the movable pressing pieces 3. An adjustment component 7 is provided on each of the two fixed pressing pieces 2. The fixed pressing piece 2 is slidably matched with the adjustment component 7.

[0016] The adjustment component 7 includes a magnetic base 71, a fixing plate 72, a top plate 73 and an adjustment screw 74. Two fixing plates 72 are fixed on the magnetic base 71. Two vertical sliders are provided on the fixed pressing piece 2. Sliding grooves for cooperating with the sliders are provided on the two fixing plates 72. The fixed pressing piece 2 and the fixing plate 72 are slidably connected through the slider sliding grooves. The top plate 73 is installed on the upper end surfaces of the two fixing plates 72. A threaded hole is provided on the top plate 73. The adjustment screw 74 is provided in the threaded hole. A round table is provided at the bottom of the adjustment screw 74. The diameter of the round table is larger than the diameter of the threaded part of the adjustment screw 74. A groove 21 is provided on the fixed pressing piece 2. The cross section of the groove 21 is "convex" and open at the top. The round table at the bottom of the adjustment screw 74 extends into the groove 21. The adjustment screw 74 can rotate freely in the groove 21. An adjustment handle 75 is fixed to the top of the adjustment screw 74 through a pin shaft. When adjusting the height of the fixed pressing piece 2, the adjustment handle 75 is rotated to drive the adjustment screw 74 to rotate, so that the fixed pressing piece 2 slides up and down along the fixing plate 72 to achieve the effect of adjusting the height. The operation is convenient and efficient.

[0017] The fixing plate 72 is also provided with scale lines 721 on its side. The scale lines 721 are distributed from the bottom of the fixing plate 72 upwards. When adjusting the height of the fixing member 2, the position of the bottom end of the fixing member 2 aligned with the scale line 721 can be checked. Adjusting the height of the fixing members 2 on both sides is consistent to ensure that the steel mesh does not tilt. The sliding groove on the fixing plate 72 is a dovetail groove, which keeps the fixing member 2 vertical and prevents it from tilting. The end of the clamping screw 4 away from the positioning nut 5 is fixed with a rotating handle 8, which makes it easy to turn the clamping screw 4.

[0018] The magnetic base 71 contains a cylinder with a strip of permanent or constant-magnetic magnet inside. The outer base is made of a soft magnetic material. When the magnet's N or S poles are aligned vertically (i.e., directly opposite the soft magnetic material base), it is magnetized, exhibiting a strong magnetic field that can attract steel surfaces. When the magnet's poles are horizontal (i.e., directly opposite the soft magnetic material base), it is not magnetized, and there is almost no magnetic force on the base. The adjustment device is fixed to the mold table by activating the magnetic base 71; it is deactivated when removed.

[0019] The specific implementation process is as follows:

[0020] In use, after the steel mesh of the composite slab is tied, a protective pad is added to the bottom of the mesh. After inspection and before the composite slab is poured, the fixture beam 1 is arranged perpendicularly to the truss reinforcement and fixed on the formwork by the magnetic base 71. Then, the triangular notches 6 on the multiple movable pressure members 3 set on the fixture beam 1 are engaged with the truss reinforcement. The rotation of the clamping screw 4 is turned so that the clamping screw 4 moves downward and abuts against the fixture beam 1, thereby limiting the position of the movable pressure member 3. The position of the fixed pressure member 2 on the fixture beam 1 is limited in the same way. Then, the vertical height of the fixed pressure member 2 is adjusted by the adjusting screw 74 of the adjusting component 7. The height of the fixture beam 1 and the movable pressure member changes with the height of the fixed pressure member 2, so as to apply vertical downward pressure to the steel mesh and ensure that the steel mesh as a whole does not float up. During the height adjustment of the fixing member 2, the height of the fixing members 2 on both sides can be checked through the scale line 721 on the fixing plate 72 to ensure that they are consistent. This ensures that the steel mesh will not tilt significantly, thereby guaranteeing the quality of the composite slab.

[0021] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A device for adjusting the protective layer of composite slab reinforcement, comprising a tooling beam, wherein fixed pressure members are movably fitted at both ends of the tooling beam, and multiple movable pressure members are provided between two of the fixed pressure members; each of the fixed pressure members and movable pressure members has an opening at its top; a clamping screw is provided above each of the fixed pressure members and movable pressure members; and a positioning nut threadedly fitted with the clamping screw is fixed in the opening of each of the fixed pressure members and movable pressure members, characterized in that: The bottom of the movable pressing piece is provided with a triangular notch, and the two fixed pressing pieces are provided with adjusting assemblies.

2. The device for adjusting the reinforcement cover of a composite slab according to claim 1, characterized in that: The adjusting assembly comprises a magnetic base, a fixed plate, a top plate and an adjusting screw, two fixed plates are fixed on the magnetic base, two vertical sliding blocks are arranged on the fixed pressing piece, two sliding grooves matched with the sliding blocks are arranged on the two fixed plates, the fixed pressing piece is slidably connected with the fixed plate through the sliding blocks and the sliding grooves, the top plate is installed on the upper end surface of the two fixed plates, a threaded hole is arranged on the top plate, an adjusting screw is arranged in the threaded hole, a circular table is arranged at the bottom of the adjusting screw, the diameter of the circular table is larger than the diameter of the threaded part of the adjusting screw, a groove is arranged on the fixed pressing piece, the cross section of the groove is in the shape of " convex" and the upper part of the groove is open, the circular table at the bottom of the adjusting screw extends into the groove, the adjusting screw can rotate freely in the groove, and an adjusting handle is fixed on the top of the adjusting screw through a pin shaft.

3. The device for adjusting the reinforcement cover of a composite slab according to claim 2, characterized in that: The fixed plate is further provided with a scale line distributed upward from the bottom of the fixed plate.

4. The device for adjusting the reinforcement cover of a composite slab according to claim 2, characterized in that: The sliding groove on the fixed plate is a dovetail groove.

5. The device for adjusting the reinforcement cover of a composite slab according to claim 1, characterized in that: The pressing screw is fixed with a rotating handle at the end away from the positioning nut.

Citation Information

Patent Citations

  • Laminated slab steel bar protective layer control tool

    CN216831554U