Noise reduction and cooling equipment for plastic particles

By combining a blower assembly and a water-cooling mechanism, the problem of incomplete cooling of plastic particles is solved, achieving efficient and uniform cooling while reducing noise.

CN223981990UActive Publication Date: 2026-03-10沧州瑞昌隆塑料制品有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In existing technologies, plastic granules are not sufficiently cooled during transportation, which makes them prone to clumping during packaging and affects storage performance.

Method used

The cooling method combines a blower assembly and a water cooling mechanism. The plastic particles are cooled by heat exchange between air and water through the blower pipe and the water spray pipe. The blowing and water spray angles are adjusted by a rotating mechanism and a synchronous rotating mechanism to improve cooling efficiency.

Benefits of technology

This method achieves thorough cooling of plastic granules, avoids clumping during packaging, improves cooling efficiency and uniformity, and reduces noise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic particle cooling, in particular to a plastic particle noise reduction cooling device which comprises a cooling box, a supporting table, a supporting frame, a second air inlet pipe, an air blowing assembly, a rotating mechanism and a water cooling mechanism, the cooling box is communicated with a feeding bin, and the supporting table is fixedly arranged on the inner bottom wall of the cooling box; a screen drum is fixedly arranged between the supporting table and the inner top wall of the cooling box, a discharging port is formed in the supporting table, a discharging control valve is arranged in the discharging port, the supporting frame is fixedly arranged on the cooling box, and a first air inlet pipe is rotationally arranged on the supporting frame. And meanwhile, noise can be isolated and absorbed through the sound insulation felt, so that the problem that the packaging effect is affected due to the fact that the plastic particles are not completely cooled in the related technology is solved.
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Description

Technical Field

[0001] This utility model relates to the field of plastic particle cooling technology, specifically to a plastic particle noise reduction and cooling device. Background Technology

[0002] In the existing plastic granulation industry, granulated plastic granules are directly transported to the packaging station via dilute phase transport. Specifically, in existing technology, several cyclone separators (each equipped with a medium-pressure blower to convey the plastic granules) are connected by pipelines. When the hot plastic granules from the first cyclone separator are conveyed to the second cyclone separator, the cooling and conveying of the plastic granules is completed. Then, the medium-temperature plastic granules from the second cyclone separator continue to be conveyed to the third cyclone separator (at which point they arrive at the packaging station and are put into packaging bags).

[0003] Thus, during the process of conveying plastic granules through the cyclone bucket, some plastic granules may not be sufficiently cooled. Direct packaging can easily cause the plastic to clump together in the packaging bag, which is not conducive to factory storage. Utility Model Content

[0004] This invention proposes a noise reduction and cooling device for plastic granules, which solves the problem of incomplete cooling of plastic granules affecting the packaging effect in related technologies.

[0005] The technical solution of this utility model is as follows: a noise reduction and cooling device for plastic granules, including a cooling box, a feeding hopper connected to the cooling box, and also including a support platform, a support frame, a second air inlet pipe, a blowing assembly, a rotating mechanism and a water cooling mechanism;

[0006] The support platform is fixedly installed on the inner bottom wall of the cooling box, and a screen cylinder is fixedly installed between the support platform and the inner top wall of the cooling box. A discharge port is opened on the support platform, and a discharge control valve is installed in the discharge port.

[0007] The support frame is fixedly mounted on the cooling box, and a first air inlet pipe is rotatably mounted on the support frame. The first air inlet pipe passes through the inner top wall of the cooling box and is rotatably connected to the support platform.

[0008] The second air intake pipe is installed through the support frame and extends into the first air intake pipe;

[0009] The blowing assembly is installed on the first air inlet pipe and is used to blow air to cool the plastic particles;

[0010] The rotating mechanism is mounted on the support frame and is used to drive the first air intake pipe to rotate.

[0011] The water-cooling mechanism is located inside the cooling tank and is used to spray water to cool the plastic particles.

[0012] Preferably, the blower assembly includes:

[0013] A blower pipe, wherein a plurality of blower pipes are rotatably disposed on the side wall of the first air inlet pipe, and the end of the blower pipe away from the first air inlet pipe is sealed.

[0014] The air outlet is provided on the side wall of the air blowing pipe.

[0015] Furthermore, the rotating mechanism includes:

[0016] The first toothed ring is fixedly mounted on the first intake pipe;

[0017] The first gear is rotatably mounted on the support frame and meshes with the first gear ring.

[0018] The first motor is fixedly mounted on the support frame, and its output end is fixedly connected to the first gear.

[0019] Furthermore, the first intake pipe is provided with a plurality of first bevel gears, the blower pipe passes through the side wall of the first intake pipe and the first bevel gears and is fixedly connected to the first bevel gears, a fixed column is fixedly provided on the support platform, and a second bevel gear is fixedly provided on the fixed column, the second bevel gear meshing with the first bevel gear.

[0020] Furthermore, multiple stirring rods are fixedly installed on the blower pipe.

[0021] Based on the above solution, the water cooling mechanism includes:

[0022] A first support housing and a second support housing are fixedly mounted on the side wall of the cooling box;

[0023] A water inlet pipe is provided through the side wall of the cooling tank and is connected to the second support housing;

[0024] A water spray pipe is provided between the first support housing and the second support housing, and a nozzle is provided on the side wall of the water spray pipe.

[0025] A synchronous rotation mechanism is provided inside the first support housing to drive the water spray pipe to rotate.

[0026] Based on the above scheme, the synchronous rotation mechanism includes:

[0027] The second gear is rotatably disposed inside the first support housing, and the second gear is fixedly connected to the adjacent water spray pipe;

[0028] The second gear ring is rotatably disposed within the first support housing, and the second gear ring meshes with the second gear;

[0029] A drive mechanism is mounted on the first support housing and is used to drive the second gear to rotate.

[0030] Based on the above solution, the drive mechanism includes:

[0031] The third gear is rotatably disposed within the first support housing and meshes with the second gear ring.

[0032] The second motor is fixedly mounted on the cooling box, and a drive rod is fixedly mounted between the output end of the second motor and the third gear.

[0033] Based on the above scheme, a drain outlet is provided on the side wall of the cooling box.

[0034] Based on the above scheme, the cooling box is wrapped with sound-insulating felt.

[0035] The working principle and beneficial effects of this utility model are as follows:

[0036] 1. In this utility model, by setting the blower assembly, air can be introduced into the first air inlet pipe and the blower pipe through the second air inlet pipe, and at the same time, air can be blown onto the plastic particles through the blower nozzle, thereby facilitating the cooling of the plastic particles through heat exchange between the air and the plastic particles.

[0037] 2. In this utility model, by setting up a rotating mechanism, the operation of the first motor can drive the first gear to rotate, and at the same time, the meshing of the first gear with the first gear ring can drive the first air inlet pipe to rotate, thereby adjusting the position of the air outlet and improving the cooling efficiency.

[0038] 3. In this utility model, by setting the first bevel gear, the second bevel gear and the fixed column, the rotation of the first air inlet pipe can drive the first bevel gear to rotate around the second bevel gear. At the same time, the meshing of the second bevel gear and the first bevel gear drives the first bevel gear and the air blower to rotate, thereby facilitating the stirring rod on the air blower to stir the plastic particles, thereby further improving the cooling efficiency.

[0039] 4. In this utility model, the water cooling mechanism facilitates the supply of water to the second support housing and the spray pipe through the water inlet pipe, so that water can be sprayed onto the plastic particles through the nozzle, and the plastic particles can be cooled through the heat exchange between the water and the plastic particles.

[0040] 5. In this utility model, by setting up a synchronous rotation mechanism, the operation of the second motor can drive the drive rod and the third bevel gear to rotate. At the same time, the meshing of the third bevel gear with the second gear ring and the meshing of the second gear with the second gear ring can drive multiple second gears and multiple water spray pipes to rotate, thereby adjusting the spray angle of the nozzle, which facilitates the improvement of the uniformity of water spray and further improves the water cooling efficiency of plastic particles.

[0041] 6. In this utility model, the arrangement of the support platform, support frame, second air inlet pipe, blowing assembly, rotating mechanism and water cooling mechanism facilitates the simultaneous heat exchange between the plastic particles and air and water, thereby cooling the plastic particles. At the same time, the sound insulation felt can isolate and absorb noise, thus solving the problem of incomplete cooling of plastic particles affecting the packaging effect in related technologies. Attached Figure Description

[0042] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0043] Figure 1 This is a schematic diagram of the structure of this utility model;

[0044] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0045] Figure 3 This is a cross-sectional view of the sieve cylinder of this utility model;

[0046] Figure 4 This is a cross-sectional view of the first air intake pipe of this utility model.

[0047] In the diagram: 1. Cooling box; 2. Feed hopper; 3. Support platform; 4. Screen cylinder; 5. Discharge port; 6. Support frame; 7. First air inlet pipe; 8. Second air inlet pipe; 9. Air blower pipe; 10. First gear ring; 11. First gear; 12. First motor; 13. First bevel gear; 14. Fixed column; 15. Second bevel gear; 16. Stirring rod; 17. First support housing; 18. Second support housing; 19. Water inlet pipe; 20. Water spray pipe; 21. Second gear; 22. Second gear ring; 23. Third gear; 24. Second motor. Detailed Implementation

[0048] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0049] like Figures 1-4 As shown, this embodiment proposes a noise reduction and cooling device for plastic granules, including a cooling box 1, a feeding hopper 2 connected to the cooling box 1, a support platform 3, a support frame 6, a second air inlet pipe 8, a blowing assembly, a rotating mechanism, and a water cooling mechanism. The support platform 3 is fixedly mounted on the inner bottom wall of the cooling box 1, and a screen cylinder 4 is fixedly mounted between the support platform 3 and the inner top wall of the cooling box 1. A discharge port 5 is opened on the support platform 3, and a discharge control valve is installed in the discharge port 5. The support frame 6 is fixedly mounted on the cooling box 1. A first air inlet pipe 7 is rotatably mounted on the frame 6. The first air inlet pipe 7 passes through the inner top wall of the cooling box 1 and is rotatably connected to the support platform 3. A second air inlet pipe 8 is mounted through the support frame 6 and extends into the first air inlet pipe 7. A blower assembly is mounted on the first air inlet pipe 7 for blowing air to cool the plastic particles. A rotating mechanism is mounted on the support frame 6 for driving the first air inlet pipe 7 to rotate. A water cooling mechanism is mounted inside the cooling box 1 for spraying water to cool the plastic particles. The cooling box 1 is covered with sound insulation felt.

[0050] Reference Figure 3 and Figure 4 The blowing assembly includes a blowing pipe 9 and a blowing port. Multiple blowing pipes 9 are rotatably arranged on the side wall of the first air inlet pipe 7. The end of the blowing pipe 9 away from the first air inlet pipe 7 is sealed. Multiple blowing ports are opened on the side wall of the blowing pipe 9. Air can be introduced into the first air inlet pipe 7 and the blowing pipe 9 through the second air inlet pipe 8. At the same time, air can be blown onto the plastic particles through the blowing ports, thereby cooling the plastic particles through heat exchange between the air and the plastic particles.

[0051] Reference Figures 1-3 The rotating mechanism includes a first gear ring 10, a first gear 11, and a first motor 12. The first gear ring 10 is fixedly mounted on the first air intake pipe 7, and the first gear 11 is rotatably mounted on the support frame 6. The first gear 11 meshes with the first gear ring 10. The first motor 12 is fixedly mounted on the support frame 6, and the output end of the first motor 12 is fixedly connected to the first gear 11. The operation of the first motor 12 can drive the first gear 11 to rotate. At the same time, the meshing of the first gear 11 with the first gear ring 10 drives the first air intake pipe 7 to rotate, thereby adjusting the position of the air outlet and improving the cooling efficiency.

[0052] Furthermore, the first intake pipe 7 is equipped with multiple first bevel gears 13. The air blower 9 passes through the side wall of the first intake pipe 7 and the first bevel gears 13 and is fixedly connected to the first bevel gears 13. A fixed column 14 is fixedly installed on the support platform 3, and a second bevel gear 15 is fixedly installed on the fixed column 14. The second bevel gear 15 meshes with the first bevel gear 13. Multiple stirring rods 16 are fixedly installed on the air blower 9. The rotation of the first intake pipe 7 can drive the first bevel gear 13 to rotate around the second bevel gear 15. At the same time, the meshing of the second bevel gear 15 with the first bevel gear 13 drives the first bevel gear 13 and the air blower 9 to rotate, thereby facilitating the stirring rods 16 on the air blower 9 to stir the plastic particles, thereby further improving the cooling efficiency.

[0053] Reference Figure 2 and Figure 3 The water-cooling mechanism includes a first support housing 17, a second support housing 18, a water inlet pipe 19, a water spray pipe 20, and a synchronous rotation mechanism. The first support housing 17 and the second support housing 18 are fixedly installed on the side wall of the cooling box 1. The water inlet pipe 19 passes through the side wall of the cooling box 1 and is connected to the second support housing 18. Multiple water spray pipes 20 are connected between the first support housing 17 and the second support housing 18. Spray nozzles are connected to the side wall of the water spray pipes 20. The synchronous rotation mechanism is installed inside the first support housing 17 and is used to drive the water spray pipes 20 to rotate. Water can be supplied to the second support housing 18 and the water spray pipes 20 through the water inlet pipe 19, so that water can be sprayed onto the plastic particles through the spray nozzles, thereby cooling the plastic particles through heat exchange between the water and the plastic particles.

[0054] Reference Figure 2 and Figure 3The synchronous rotation mechanism includes a second gear 21, a second gear ring 22, and a drive mechanism. Multiple second gears 21 are rotatably disposed within the first support housing 17, and each second gear 21 is fixedly connected to a nearby water spray pipe 20. The second gear ring 22 is rotatably disposed within the first support housing 17 and meshes with the second gears 21. The drive mechanism is disposed on the first support housing 17 and is used to drive the second gears 21 to rotate. The drive mechanism includes a third gear 23 and a second motor 24. The third gear 23 is rotatably disposed within the first support housing 17, and meshes with the second gear ring 22. The second motor 24 is fixedly mounted on the cooling box 1. A drive rod is fixedly mounted between the output end of the second motor 24 and the third gear 23. A drain outlet is provided on the side wall of the cooling box 1. The operation of the second motor 24 can drive the drive rod and the third bevel gear to rotate. At the same time, through the meshing of the third bevel gear with the second gear ring 22 and the meshing of the second gear 21 with the second gear ring 22, multiple second gears 21 and multiple water spray pipes 20 are driven to rotate, thereby adjusting the spray angle of the nozzle, which facilitates the improvement of the uniformity of water spray and further improves the water cooling efficiency of the plastic particles.

[0055] In this embodiment, the operator can add plastic granules into the screen cylinder 4 through the feeding hopper 2. Then, the operator can introduce air into the first air inlet pipe 7 and the blower pipe 9 through the second air inlet pipe 8, and simultaneously blow air onto the plastic granules through the blower nozzle. This cooling of the plastic granules is achieved through heat exchange between the air and the plastic granules. During the air cooling process, the operator controls the first motor 12 to operate. The operation of the first motor 12 drives the first gear 11 to rotate. Simultaneously, the meshing of the first gear 11 with the first gear ring 10 drives the first air inlet pipe 7 to rotate, thereby adjusting the position of the blower nozzle and improving cooling efficiency. At the same time, the rotation of the first air inlet pipe 7 drives the first bevel gear 13 to rotate around the second bevel gear 15. The meshing of the second bevel gear 15 with the first bevel gear 13 drives the first bevel gear 13 and the blower pipe 9 to rotate, thus facilitating the rotation of the stirring rod on the blower pipe 9. 16. The plastic granules are stirred to further improve the cooling efficiency. During the air cooling process, water can be supplied to the second support housing 18 and the spray pipe 20 through the water inlet pipe 19. Water can then be sprayed onto the plastic granules through the nozzles, and the plastic granules can be cooled through heat exchange between the water and the plastic granules. At the same time, the operator controls the second motor 24 to work. The operation of the second motor 24 can drive the drive rod and the third bevel gear to rotate. Simultaneously, the meshing of the third bevel gear with the second gear ring 22 and the meshing of the second gear 21 with the second gear ring 22 drives multiple second gears 21 and multiple spray pipes 20 to rotate, thereby adjusting the spray angle of the nozzles to improve the uniformity of the spray and further improve the water cooling efficiency of the plastic granules. After the plastic granules have cooled, the operator opens the discharge control valve, so that the plastic granules can be discharged from the screen cylinder 4 through the discharge port 5.

[0056] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A plastic particle noise reduction cooling device, comprising a cooling box (1), a feeding bin (2) is communicated on the cooling box (1), characterized in that, Also include: Supporting table (3), the supporting table (3) is fixedly arranged on the inner bottom wall of the cooling box (1), the supporting table (3) and the inner top wall of the cooling box (1) are fixedly arranged with sieve cylinder (4), the supporting table (3) is provided with discharge port (5), the discharge port (5) is provided with discharge control valve; Support frame (6), the support frame (6) is fixedly arranged on the cooling box (1), the support frame (6) is rotatably provided with first air inlet pipe (7), the first air inlet pipe (7) is rotatably connected with the supporting table (3) through the inner top wall of the cooling box (1); Second air inlet pipe (8), the second air inlet pipe (8) is arranged on the support frame (6), and the second air inlet pipe (8) extends into the first air inlet pipe (7); Blowing assembly, the blowing assembly is arranged on the first air inlet pipe (7), for blowing and cooling plastic particles; Rotating mechanism, the rotating mechanism is arranged on the support frame (6), for driving the first air inlet pipe (7) to rotate; Water cooling mechanism, the water cooling mechanism is arranged in the cooling box (1), for spraying and cooling plastic particles.

2. A plastic pellet noise reducing cooling apparatus according to claim 1, wherein, The blowing assembly includes: Blowing pipe (9), the first air inlet pipe (7) side wall is communicated and rotatably provided with a plurality of blowing pipes (9), and one end of the blowing pipe (9) away from the first air inlet pipe (7) is sealed; Blowing port, a plurality of blowing ports are formed in the side wall of the blowing pipe (9).

3. A plastic pellet noise reducing cooling apparatus according to claim 2, wherein, The rotating mechanism includes: First gear ring (10), the first gear ring (10) is fixedly arranged on the first air inlet pipe (7); First gear (11), the first gear (11) is rotatably arranged on the support frame (6), and the first gear (11) is engaged with the first gear ring (10); First motor (12), the first motor (12) is fixedly arranged on the support frame (6), and the output end of the first motor (12) is fixedly connected with the first gear (11).

4. A plastic pellet noise reducing cooling apparatus according to claim 3, wherein A plurality of first bevel gears (13) are arranged in the first air inlet pipe (7), the blowing pipe (9) penetrates the first air inlet pipe (7) and the first bevel gear (13) and is fixedly connected with the first bevel gear (13), a fixed column (14) is fixedly arranged on the supporting table (3), a second bevel gear (15) is fixedly arranged on the fixed column (14), and the second bevel gear (15) is engaged with the first bevel gear (13).

5. A plastic pellet noise reducing cooling apparatus according to claim 4, wherein, A plurality of stirring rods (16) are fixedly arranged on the blowing pipe (9).

6. A plastic pellet noise reducing cooling apparatus according to claim 5, wherein, The water cooling mechanism includes: First support housing (17) and second support housing (18), the first support housing (17) and the second support housing (18) are fixedly arranged on the side wall of the cooling box (1); Water inlet pipe (19), the water inlet pipe (19) is arranged on the side wall of the cooling box (1), and the water inlet pipe (19) is communicated with the second support housing (18). A plurality of water spraying pipes (20) are arranged in communication between the first supporting shell (17) and the second supporting shell (18), and a spraying head is arranged in communication on the side wall of the water spraying pipe (20); A synchronous rotating mechanism is arranged in the first supporting shell (17) and used for driving the water spraying pipe (20) to rotate.

7. A plastic pellet noise reducing cooling apparatus according to claim 6, wherein The synchronous rotating mechanism comprises: A plurality of second gears (21) are arranged in rotation in the first supporting shell (17), and the second gear (21) is fixedly connected with the adjacent water spraying pipe (20); A second gear ring (22) is arranged in rotation in the first supporting shell (17), and the second gear ring (22) is engaged with the second gear (21); A driving mechanism is arranged on the first supporting shell (17) and used for driving the second gear (21) to rotate.

8. A plastic pellet noise reducing cooling apparatus according to claim 7, wherein, The driving mechanism comprises: A third gear (23) is arranged in rotation in the first supporting shell (17), and the third gear (23) is engaged with the second gear ring (22); A second motor (24) is fixedly arranged on the cooling box (1), and a driving rod is fixedly arranged between the output end of the second motor (24) and the third gear (23).

9. A plastic pellet noise reducing cooling apparatus according to claim 8, wherein, A drain port is arranged on the side wall of the cooling box (1).

10. A plastic pellet noise reducing cooling apparatus according to claim 9, wherein, The cooling box (1) is wrapped with soundproof felt.