Building block injection molding device with automatic demolding function
By coordinating translation, lifting, and material suction mechanisms, and utilizing vacuum suction cups and sorting guides, automatic demolding and sorting of building blocks are achieved, solving the problem of mixed building blocks in traditional building block injection molds and improving production efficiency and precision.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-27
- Publication Date
- 2026-03-10
AI Technical Summary
The demolding method of traditional building block injection molds makes it easy for building blocks of different specifications or styles to get mixed up after they slide out, which increases the difficulty of sorting and labor costs, and cannot meet the needs of automated and refined production of multi-specification building blocks.
The system employs a combination of translation, lifting, and suction mechanisms. It utilizes a vacuum suction cup for precise alignment and a sorting guide tube to achieve automatic demolding and sorting of building blocks. The vacuum suction cup is driven by a cylinder to pick up the building blocks, which are then precisely dropped into the corresponding sorting bins through the sorting guide tube and corrugated hose.
It achieves automated demolding and sorting of building blocks, avoids mixing, reduces sorting labor costs, and improves the production efficiency and precision of multi-specification building blocks.
Smart Images
Figure CN223982108U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to building block injection molding equipment technical field especially relates to a building block injection molding device with automatic stripping function. BACKGROUND
[0002] The building block injection molding device is a kind of forming equipment, which injects molten plastic into mold cavity, and forms building block products after cooling and solidification.After the completion of building block injection molding, the building block needs to be stripped from the mold and taken out.The traditional injection mold generally uses stripping mode of ejector pin, and the building block after stripping is slid out and collected through the discharge slide matched with the mold.However, when using the traditional stripping and discharging mode, if different specifications or styles of building blocks are synchronously injection molded, different styles of building blocks are easily mixed after sliding out.This not only greatly increases the operation difficulty and labor cost of subsequent sorting process, but also significantly reduces the overall production efficiency, and cannot meet the automation and refinement requirements of synchronous production of multi-specification building blocks. SUMMARY
[0003] The utility model aims at the problems in the background art, and provides a building block injection molding device with automatic stripping function.
[0004] The technical scheme of the utility model: a building block injection molding device with automatic stripping function, comprising an injection molding machine for single production of different specifications or styles of building blocks, further comprising: a pair of support rods fixedly connected to the injection molding machine, a horizontal sliding translation mechanism provided on the support rod, an up-down moving lifting mechanism further provided on the translation mechanism, a suction mechanism for aligning the molded building blocks provided at the bottom of the lifting mechanism; a sorting mechanism installed on one side of the injection molding machine, the sorting mechanism is used to store building blocks by specification or style.
[0005] Optionally, the translation mechanism comprises a sliding support rod fixedly connected to the top end of the support rod, a sleeve is slidably sleeved on the sliding support rod, a supporting plate is fixedly connected to the outer wall of the sleeve, a first motor is fixedly connected to the upper surface of the supporting plate, an oval-shaped supporting block is further fixedly connected to the supporting plate, a pair of U-shaped groove pulleys clamping the sliding support rod are rotatably connected to the oval-shaped supporting block, and the output shaft of the first motor is movably penetrated through the oval-shaped supporting block and fixedly connected to one end of one of the U-shaped groove pulleys.
[0006] Optionally, the lifting mechanism comprises a second motor fixedly connected to the supporting plate, a gear is fixedly connected to the output shaft of the second motor, a sliding groove is formed in the supporting plate, and a rack meshingly connected with the gear is slidably connected in the sliding groove.
[0007] Optionally, the material suction mechanism comprises a falling plate fixedly connected to the bottom end of the rack, and a cylinder is fixedly connected to the falling plate; the rack is further provided with an alignment disc aligned with the shaped building blocks; the alignment disc is provided with a plurality of vacuum suction cups for aligning and sucking the individual shaped building blocks; the piston rod of the cylinder is movably penetrated through the falling plate and fixedly connected to the middle part of the alignment disc; and the vacuum suction cups are connected with the air suction mechanism.
[0008] Optionally, the sorting mechanism comprises a support plate fixedly connected to the outer wall of one of the support rods, and a butt joint plate corresponding to the alignment disc is fixedly connected to the support plate; a plurality of alignment openings corresponding to the vacuum suction cups are formed in the butt joint plate; and a plurality of sorting guide pipes corresponding to the alignment openings are fixedly connected to the butt joint plate.
[0009] Optionally, the sorting mechanism further comprises a tray fixedly connected to the side wall of the injection molding machine, and a plurality of sorting barrels corresponding to the sorting guide pipes are placed on the upper surface of the tray.
[0010] Optionally, the bottom end of each sorting guide pipe is fixedly connected with a corrugated hose which is put into the corresponding sorting barrel.
[0011] Optionally, the inner part of the sliding groove is provided with a plurality of first rolling balls which abut against the rack; and the inner part of the sleeve is provided with a plurality of second rolling balls which abut against the outer wall of the sliding support rod.
[0012] Optionally, the top end of the rack is fixedly connected with a protrusion which is used for clamping the sliding groove.
[0013] Optionally, the two ends of the sliding support rod are fixedly connected with clamping blocks which are used for clamping the supporting plate or the sleeve so that the supporting plate or the sleeve is separated from the sliding support rod.
[0014] In summary, the present application has at least one of the following beneficial technical effects: the present application utilizes the cooperation of the translation mechanism, the lifting mechanism, the material suction mechanism and the sorting mechanism, etc., when the building blocks are shaped in the injection molding machine, the first motor is first started to drive the U-shaped groove pulley to rotate, thereby driving the supporting plate to move horizontally; the second motor drives the gear to rotate, thereby driving the rack to slide up and down along the sliding groove, so as to realize the accurate alignment of the material suction mechanism; the cylinder drives the vacuum suction cups to adsorb the building blocks of different specifications, and then the building blocks are accurately dropped into the corresponding sorting barrels through the alignment of the butt joint plate, the alignment openings, the sorting guide pipes and the corrugated hoses. The whole process is automatically demolded and sorted, thereby avoiding the mixing of the building blocks, greatly reducing the labor cost of sorting, improving the production efficiency of the building blocks of different specifications, and meeting the requirements of automation and fine production. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 FIG. 1 is a first state structural schematic diagram of the building block injection molding device with automatic demolding function according to the present application;
[0016] Figure 2 FIG. 2 is a second state structural schematic diagram of the building block injection molding device with automatic demolding function according to the present application;Figure 1 Partial structural diagram;
[0017] Figure 3 for Figure 2 Enlarged structural diagram at point A;
[0018] Figure 4 for Figure 2 A partial structural diagram.
[0019] Reference numerals: 1. Injection molding machine; 11. Pallet; 12. Sorting bin; 2. Support rod; 21. Sliding support rod; 22. Pallet plate; 23. Elliptical support block; 24. First motor; 25. U-shaped groove pulley; 26. Second motor; 27. Gear; 28. Slide groove; 29. Sleeve; 201. First ball bearing; 202. Second ball bearing; 3. Rack; 31. Drop plate; 32. Cylinder; 33. Alignment plate; 34. Vacuum suction cup; 4. Support plate; 41. Docking plate; 42. Alignment port; 43. Sorting guide tube; 44. Corrugated hose. Detailed Implementation
[0020] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0021] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0022] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] It is to be understood that the terms "including", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples.
[0025] In the description of the utility model, it needs to explain, unless otherwise explicit stipulation and limit, the term "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirectly connected through intermediate medium, can be the communication of two elements inside. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0026] Embodiment: as Figures 1 to 4 The utility model discloses a building block injection moulding device with automatic demoulding function, including the injection molding machine 1 of single production different specifications or style building block, a pair of support rod 2 is fixedly connected on the injection molding machine 1, the horizontal sliding translation mechanism is equipped on support rod 2, the lifting mechanism that still is equipped with up and down on translation mechanism, the bottom of lifting mechanism is equipped with the material suction mechanism of alignment forming building block, the injection molding machine 1 one side is installed with sorting mechanism, and the sorting mechanism is used to store building block by specification or style.
[0027] Among them, as Figure 1 、 Figure 3 And Figure 4As shown, the translation mechanism includes a sliding support rod 21 fixedly connected to the top end of the support rod 2, which provides a horizontal sliding track for the sleeve 29, and the clamping blocks at both ends can prevent the tray 22 or the sleeve 29 from falling out. The sliding sleeve 29 is sleeved on the sliding support rod 21, the outer wall of the sleeve 29 is fixedly connected with the tray 22, the upper surface of the tray 22 is fixedly connected with the first motor 24, and the output shaft of the first motor 24 drives the U-shaped groove pulley 25 to rotate, providing power for the horizontal movement of the translation mechanism. The tray 22 is also fixedly connected with an oval block 23, and the oval block 23 is rotatably connected with a pair of U-shaped groove pulleys 25 clamping the sliding support rod 21. The U-shaped groove pulley 25 clamps the sliding support rod 21, cooperates with the first motor 24 to drive the tray 22 to move horizontally along the sliding support rod 21, and the groove surface of the U-shaped groove pulley 25 is provided with an annular tooth pattern; the outer wall of the sliding support rod 21 is provided with an axial tooth pattern matched with the annular tooth pattern, and the two are matched and frictionally transmitted through the tooth pattern engagement, forming a mechanical engagement limiting structure, which effectively prevents the sliding support rod 21 from slipping relative to the U-shaped groove pulley 25. The output shaft of the first motor 24 is movably penetrated through the oval block 23 and fixedly connected with one end of one of the U-shaped groove pulleys 25, and the two ends of the sliding support rod 21 are fixedly connected with clamping blocks for clamping the tray 22 or the sleeve 29 to prevent them from falling out of the sliding support rod 21.
[0028] In addition, as shown in Figure 1 and Figure 4 , the lifting mechanism includes a second motor 26 fixedly connected to the tray 22, and the output shaft of the second motor 26 drives the gear 27 to rotate, providing power for the up-down movement of the lifting mechanism. The output shaft of the second motor 26 is fixedly connected with the gear 27, and the gear 27 is engaged with the rack 3 to convert the rotary power of the second motor 26 into the linear movement power of the rack 3. A sliding groove 28 is formed in the tray 22, and a rack 3 engaged with the gear 27 is slidably connected inside the sliding groove 28. The top end of the rack 3 is fixedly connected with a protrusion for clamping the sliding groove 28, and the inside of the sliding groove 28 is provided with a plurality of first balls 201 in contact with the rack 3 to reduce the friction resistance of the rack 3 when sliding in the sliding groove 28, improving the sliding smoothness. The first balls 201 are in contact with the rack 3, the inside of the sleeve 29 is provided with a plurality of second balls 202 in contact with the outer wall of the sliding support rod 21, the second balls 202 are in contact with the outer wall of the sliding support rod 21 to reduce the sliding friction between the sleeve 29 and the sliding support rod 21, and the operation of the translation mechanism is smooth. The first balls 201 and the second balls 202 are evenly installed on the retainer in the channel of the sliding groove 28 and the sleeve 29, the ball retainer is used to limit the circumferential distance of the balls to avoid mutual contact and friction to reduce wear and running noise, guide the balls to roll along the preset track, ensure the stability and precision of transmission or guidance, and prevent the balls from falling off.
[0029] It is worth noting that, as shown in Figure 1 andFigure 3 As shown, the suction mechanism includes a drop plate 31 fixedly connected to the bottom end of the rack 3. A cylinder 32 is fixedly connected to the drop plate 31. The cylinder 32 drives the vacuum suction cup 34 to approach or move away from the building block, realizing the suction and release action. The rack 3 is also provided with an alignment plate 33 for aligning the shaped building block. The alignment plate 33 is provided with multiple vacuum suction cups 34 that align with and hold individual shaped building blocks. The alignment plate 33 supports multiple vacuum suction cups 34 to ensure that the vacuum suction cups 34 are accurately aligned with the shaped building block and the alignment port 42 on the docking plate 41. The piston rod of the cylinder 32 moves through the drop plate 31 and is fixedly connected to the middle of the alignment plate 33. The vacuum suction cup 34 is made of highly elastic silicone with good sealing properties. It is connected to the suction mechanism, which works based on the principle of negative pressure adsorption. Its structure includes an air source (vacuum pump or negative pressure generator), an air passage connecting the air source and the vacuum suction cup 34, and the vacuum suction cup 34 body. The air source generates negative pressure, which is transmitted to the vacuum suction cup 34 through the air path. The vacuum suction cup 34 adheres to the surface of the workpiece to form a sealed cavity, and the pressure difference between the inside and outside of the cavity generates suction. The silicone material is elastic and can be adapted to different curved surfaces, enhancing the sealing performance and adsorption stability.
[0030] Furthermore, such as Figures 2 to 3 As shown, the sorting mechanism includes a support plate 4 fixedly connected to the outer wall of one of the support rods 2. A docking plate 41 corresponding to the alignment disc 33 is fixedly connected to the support plate 4. Alignment ports 42 on the docking plate 41 provide a guiding channel for the building blocks, ensuring accurate entry of the building blocks into the sorting conduit 43. Multiple alignment ports 42 corresponding to vacuum suction cups 34 are provided on the docking plate 41, guiding the adsorbed building blocks into the corresponding sorting conduit 43. Multiple sorting conduits 43 corresponding to the alignment ports 42 are fixedly connected to the docking plate 41, providing a falling channel for the building blocks and guiding them towards the corrugated hose 44. A corrugated hose 44, whose end is inserted into the corresponding sorting bin 12, is fixedly connected to the bottom of each sorting conduit 43. The corrugated hose 44 guides the building blocks smoothly into the sorting bin 12, achieving precise sorting and storage.
[0031] Furthermore, such as Figure 1 and Figure 3 As shown, the sorting mechanism also includes a tray 11 fixedly connected to the side wall of the injection molding machine 1. Multiple sorting bins 12 corresponding to the sorting guide tube 43 are placed on the upper surface of the tray 11. The sorting bins 12 are used to classify and store building blocks of different specifications or styles to avoid mixing.
[0032] In this embodiment, when using a building block injection molding device with automatic demolding function, the end of each corrugated hose 44 is first placed into the corresponding sorting bin 12 to ensure that building blocks of different specifications or styles can be accurately classified and stored. The first motor 24 is started, and its output shaft drives the U-shaped groove pulley 25 to rotate. Since the U-shaped groove pulley 25 clamps the sliding support rod 21, and the sleeve 29 slides with the sliding support rod 21, and the second ball 202 reduces the friction between the sleeve 29 and the sliding support rod 21, the pallet 22 moves horizontally along the sliding support rod 21 through the sleeve 29, realizing the horizontal adjustment of the translation mechanism; at the same time, the second motor 26 is started, and its output shaft drives the gear 27 to rotate. The gear 27 meshes with the rack 3, and the rack 3 slides in the groove 28. The first ball 201 reduces the friction between the rack 3 and the groove 28, and the protrusion at the top of the rack 3 prevents it from falling out of the groove 28, thereby driving the suction mechanism to move up and down, completing the height adjustment of the lifting mechanism.
[0033] Through the coordination of the translation and lifting mechanisms, the multiple vacuum suction cups 34 on the alignment plate 33 are precisely aligned with the building blocks of different specifications or styles being molded inside the injection molding machine 1. The cylinder 32 is activated, and its piston rod pushes the vacuum suction cups 34 to adhere to the surface of the building blocks. The vacuum suction cups 34, in conjunction with the suction mechanism, generate suction force, with each vacuum suction cup 34 holding a corresponding building block of a specific specification or style. The translation and lifting mechanisms are then adjusted again by the first motor 24 and the second motor 26, causing the material suction mechanism holding the building blocks to move, aligning the alignment plate 33 with the docking plate 41 on the support plate 4, and aligning each vacuum suction cup 34 with its corresponding alignment port 42 on the docking plate 41.
[0034] The control cylinder 32 pushes the alignment plate 33 closer to the docking plate 41, sending the building blocks adsorbed on each vacuum suction cup 34 into the corresponding alignment port 42. Then, the suction mechanism is turned off, causing the vacuum suction cups 34 to lose suction. Under the action of gravity, the building blocks pass through the alignment port 42, the sorting guide tube 43, and the corrugated hose 44 in sequence, and finally fall into the corresponding sorting bin 12, realizing automatic demolding and precise sorting of building blocks of different specifications or styles. Throughout the process, the locking blocks at both ends of the sliding support rod 21 prevent the tray 22 or the sleeve 29 from coming off. The first ball bearing 201 and the second ball bearing 202 reduce the sliding friction between the rack 3 and the groove 28, and between the sleeve 29 and the sliding support rod 21, respectively, improving the smoothness of the mechanism's operation. Manual sorting is not required, reducing labor costs and improving the efficiency and precision of simultaneous production of building blocks of multiple specifications.
[0035] The preferred embodiments of this utility model described above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A building block injection molding device with an automatic demolding function, comprising an injection molding machine (1) for single production of building blocks of different specifications or styles, characterized in that, Also include: A pair of support rods (2) are fixedly connected on the injection molding machine (1), the support rod (2) is equipped with horizontal sliding translation mechanism, the translation mechanism is also equipped with up and down moving lifting mechanism, the bottom of the lifting mechanism is equipped with aligning molding building blocks suction mechanism;Sorting mechanism is installed on the side of the injection molding machine (1), the sorting mechanism is used to store building blocks by specification or style.
2. The building block injection molding device with automatic demolding function according to claim 1, characterized in that, The translation mechanism includes a sliding support rod (21) fixedly connected at the top of the support rod (2), a sleeve (29) is slidably sleeved on the sliding support rod (21), the outer wall of the sleeve (29) is fixedly connected with a supporting plate (22), the upper surface of the supporting plate (22) is fixedly connected with a first motor (24), the supporting plate (22) is also fixedly connected with an oval-shaped supporting block (23), the oval-shaped supporting block (23) is rotatably connected with a pair of U-shaped groove pulleys (25) clamping the sliding support rod (21), the output shaft of the first motor (24) is movably penetrated through the oval-shaped supporting block (23) and fixedly connected with one end of one of the U-shaped groove pulleys (25).
3. The building block injection molding device with automatic demolding function according to claim 2, characterized in that, The lifting mechanism includes a second motor (26) fixedly connected on the supporting plate (22), the output shaft of the second motor (26) is fixedly connected with a gear (27), the supporting plate (22) is provided with a sliding groove (28), the inside of the sliding groove (28) is slidably connected with a rack (3) meshingly connected with the gear (27).
4. The building block injection molding device with automatic demolding function according to claim 3, characterized in that, The suction mechanism includes a falling plate (31) fixedly connected at the bottom end of the rack (3), the falling plate (31) is fixedly connected with a pneumatic cylinder (32), the rack (3) is also provided with an alignment disc (33) aligning the molded building blocks, the alignment disc (33) is provided with a plurality of vacuum suction cups (34) aligning and sucking individual molded building blocks, the piston rod of the pneumatic cylinder (32) is movably penetrated through the falling plate (31) and fixedly connected with the middle part of the alignment disc (33), the vacuum suction cups (34) are connected with the air suction mechanism.
5. The building block injection molding device with automatic demolding function according to claim 4, characterized in that, The sorting mechanism includes a bracket plate (4) fixedly connected on the outer wall of one of the support rods (2), the bracket plate (4) is fixedly connected with a butt plate (41) corresponding to the alignment disc (33), the butt plate (41) is provided with a plurality of alignment openings (42) corresponding to the vacuum suction cups (34), the butt plate (41) is fixedly connected with a plurality of sorting conduits (43) corresponding to the alignment openings (42).
6. The building block injection molding device with automatic demolding function according to claim 5, wherein, The sorting mechanism further includes a tray (11) fixedly connected on the side wall of the injection molding machine (1), the upper surface of the tray (11) is placed with a plurality of sorting barrels (12) corresponding to the sorting conduits (43).
7. The building block injection molding device with automatic demolding function according to claim 5, wherein, The bottom end of the sorting conduit (43) is fixedly connected with a corrugated hose (44) put into the corresponding sorting barrel (12).
8. The building block injection molding device with automatic demolding function according to claim 3, characterized in that, The inside of the sliding groove (28) is provided with a plurality of first rolling balls (201), the first rolling balls (201) abut against the rack (3), the inside of the sleeve (29) is provided with a plurality of second rolling balls (202) abutting against the outer wall of the sliding support rod (21).
9. The building block injection molding device with automatic demolding function according to claim 3, characterized in that, The top end of the rack (3) is fixedly connected with a protrusion, the protrusion is used to clamp the sliding groove (28).
10. The building block injection molding device with automatic demolding function according to claim 2, characterized in that, Both ends of the sliding support rod (21) are fixedly connected with clamping blocks, which are used for clamping the tray (22) or the sleeve (29) to prevent it from being pulled out of the sliding support rod (21).