Material head air cooling mold

By employing a U-shaped sleeve and U-shaped inner tube for reverse-flow cooling water design and turbulence components in the air-cooled mold, the problem of uneven mold cooling was solved, achieving uniform temperature reduction inside the mold and improving production quality and efficiency.

CN223982120UActive Publication Date: 2026-03-10NANJING YUNHAI LIGHT METALS PRECISION MFG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The limited cooling efficiency of existing air-cooled molds leads to uneven cooling in different areas of the injection molded product, which may cause deformation or damage, affecting production quality and efficiency.

Method used

A material head air-cooled mold was designed, which adopts a U-shaped sleeve and a U-shaped inner tube for cooling water to flow in opposite directions. Combined with a flow divider sleeve and a flow turbulence component, it ensures that the cooling water flows evenly inside the mold, and a fan is set up for auxiliary heat dissipation.

Benefits of technology

This achieves uniform temperature reduction in all areas inside the mold, preventing product deformation and damage, and improving production quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dies, and discloses a stub bar air-cooling die which is characterized in that a bottom cover is detachably mounted at the bottom of a die body, a fan is fixedly mounted on the inner wall of the bottom cover, a uniform cooling assembly is arranged in the die body, and the uniform cooling assembly is fixedly mounted on the inner wall of the bottom cover. The uniform cooling assembly comprises a U-shaped sleeve, a water inlet pipe, a water outlet pipe, a water inlet thin pipe, a U-shaped inner pipe, a water return pipe, a flow dividing sleeve and a supporting block. According to the stub bar air cooling mold, by arranging the uniform cooling assembly, due to flowing of cooling water in opposite flowing directions between a U-shaped sleeve and a U-shaped inner pipe, in the process that the U-shaped sleeve makes contact with the mold body and achieves heat exchange, the temperature of all parts of the U-shaped sleeve can be in a relatively balanced state; therefore, the relative balance of the cooling rates of all the positions of the mold body is guaranteed, the situation that a product in the mold body is deformed and damaged due to the fact that local cooling is too fast is avoided, and the production quality and production efficiency of the device are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mould technical field, concretely is a material head air -cooled mould. BACKGROUND

[0002] In the injection mould production process, generally adopt the form that air -cooled or natural cooling makes the injection mould after injection moulding cooling to normal temperature, to facilitate the product of the product that forms.

[0003] The cooling efficiency of the existing air -cooled mould is limited during the production process, and the cooling efficiency of the injection mould is poor, so some air -cooled moulds are also equipped with circulating cooling equipment to improve the cooling effect of the mould and improve the production efficiency of the device.

[0004] But the above-mentioned equipment in the actual use process, since the water cooling pipeline is installed in the injection mould, since the flow direction of the cooling water in the water cooling pipeline is relatively fixed, this makes the area closer to the water inlet pipe cooling effect better, thereby leading to the cooling efficiency of different areas of the injection product in the injection mould cannot keep the relatively balanced state, and it can cause the injection product to deform or damage, affect the production quality of the product, in view of this, we provide a material head air -cooled mould. UTILITY MODEL CONTENTS

[0005] The utility model discloses a material head air -cooled mould to solve the problem in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a material head air -cooled mould, including mould body, the bottom of mould body is detachably installed with bottom cover, the inner wall of bottom cover is fixedly installed with fan, the inside of mould body is provided with cold -equalizing subassembly;

[0007] Among them, the cold -equalizing subassembly includes U -shaped sleeve, the U -shaped sleeve is fixedly installed on the inner wall of mould body, one end outer wall of U -shaped sleeve is fixedly connected with water inlet pipe, the other end outer wall of U -shaped sleeve is fixedly connected with water outlet pipe, the side wall of one end of U -shaped sleeve close to water inlet pipe is fixedly connected with water inlet fine tube, the end of water inlet fine tube is fixedly connected with U -shaped inner tube, the one end of U -shaped inner tube away from water inlet fine tube is fixedly connected with backwater pipe, the outer surface of U -shaped inner tube is sleeved with shunt sleeve, the arc outer wall of shunt sleeve is fixedly installed with support block.

[0008] Preferably, the U-shaped inner tube is arranged in the U-shaped sleeve, and the shape of the U-shaped inner tube is the same as that of the U-shaped sleeve.

[0009] Preferably, the connection between the water inlet tube and the U-shaped sleeve is arranged on the arc-shaped outer surface of the end of the U-shaped sleeve away from the connection with the water inlet tube, so that the cooling water entering the U-shaped sleeve through the water inlet tube also flows into the water inlet tube.

[0010] Preferably, the top of the support block abuts against the arc-shaped inner surface of the U-shaped sleeve to maintain the posture of the U-shaped inner tube in the U-shaped sleeve.

[0011] Preferably, the number of the support blocks is arranged in two groups, and the number of the support blocks in each group is arranged in multiple, the multiple support blocks are arranged in a circumferential array on the arc-shaped outer wall of the diversion sleeve, and the two groups of support blocks are arranged on the outer surfaces of the two ends of the diversion sleeve, and the distribution of the two groups of support blocks is staggered.

[0012] Preferably, the arc-shaped outer wall of the diversion sleeve is provided with a turbulence assembly, the turbulence assembly comprises a wave block, the wave block is fixedly installed on the arc-shaped outer wall of the diversion sleeve, and the inner wall of the wave block is provided with a through hole.

[0013] Preferably, the number of the wave blocks is arranged in three groups, and the three groups of wave blocks are uniformly distributed in a circumferential array on the arc-shaped outer wall of the diversion sleeve, the wave blocks are arranged in a plurality of curved shapes, and the wave blocks are arranged between the two groups of support blocks.

[0014] Compared with the prior art, the utility model provides a material head air cooling mould has the following beneficial effects:

[0015] 1、the material head air cooling mould, through setting up even cooling assembly, because the cooling water of opposite flow between U-shaped sleeve and U-shaped inner tube, make the temperature of each part of U-shaped sleeve can be in the state of relative balance in the process of U-shaped sleeve and mould body contact and realize heat exchange, thereby guarantee the relative balance of cooling rate of each position of mould body, avoid the product in mould body to appear deformation and damage situation because of local cooling too fast, improve the production quality and production efficiency of device.

[0016] 2、the material head air cooling mould, through setting up turbulence assembly, make the cooling water flow in the inside of U-shaped sleeve, through the diversion and retardation of the curved outer surface of wave block to water flow, make the cooling water in U-shaped sleeve can get the effect of dispersion, thereby promote the cooling water temperature to be in the state of balance, guarantee the cooling efficiency of device. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the schematic view of the main body structure of the utility model;

[0018] Figure 2 It is the bottom view of the utility model and the schematic view of explosion;

[0019] Figure 3 It is the bottom view sectional view schematic diagram of the utility model;

[0020] Figure 4 It is the U-shaped sleeve sectional view structure schematic diagram of the utility model;

[0021] Figure 5 It is the shunt sleeve structure schematic diagram of the utility model.

[0022] In the drawing: 1, mold body; 2, bottom cover; 3, fan; 4, even cooling component; 41, U-shaped sleeve; 42, water inlet pipe; 43, water outlet pipe; 44, water inlet capillary; 45, U-shaped inner tube; 46, backwater pipe; 47, shunt sleeve; 48, support block; 5, turbulence component; 51, wave block; 52, through hole. DETAILED DESCRIPTION

[0023] As Figures 1-5 shown, the utility model provides a technical scheme: a material head air cooling mold, including mold body 1, the bottom of mold body 1 is detachably installed with bottom cover 2, the inner wall of bottom cover 2 is fixedly installed with fan 3, the inside of mold body 1 is provided with even cooling component 4, and even cooling component 4 includes U-shaped sleeve 41, water inlet pipe 42, water outlet pipe 43, water inlet capillary 44, U-shaped inner tube 45, backwater pipe 46 and shunt sleeve 47 and support block 48.

[0024] In an embodiment of the utility model, U-shaped sleeve 41 is fixedly installed on the inner wall of mold body 1, one end outer wall of U-shaped sleeve 41 is fixedly connected with water inlet pipe 42, the other end outer wall of U-shaped sleeve 41 is fixedly connected with water outlet pipe 43, the side wall of one end of U-shaped sleeve 41 close to water inlet pipe 42 is fixedly connected with water inlet capillary 44, the end of water inlet capillary 44 is fixedly connected with U-shaped inner tube 45, one end of U-shaped inner tube 45 away from water inlet capillary 44 is fixedly connected with backwater pipe 46, shunt sleeve 47 is sleeved on the outer surface of U-shaped inner tube 45, and the arc-shaped outer wall of shunt sleeve 47 is fixedly installed with support block 48.

[0025] Further, the number of fan 3 is provided with two groups, and the two groups of fan 3 are symmetrically arranged with the vertical central axis of bottom cover 2 as the axis of symmetry, and the bottom of mold body 1 is provided with support feet, so that there is a certain gap between the bottom surface of mold body 1 and the table surface on which mold body 1 is placed, so as to facilitate the continuous work of fan 3 and take out the heat in mold body 1 through airflow, so as to achieve the effect of heat dissipation, and the number of even cooling component 4 is provided with two groups, and the two groups of even cooling component 4 are symmetrically arranged with the vertical central axis of mold body 1 as the axis of symmetry, so as to improve the overall heat dissipation and cooling efficiency of mold body 1, and can ensure the balance of heat exchange and cooling in mold body 1.

[0026] Meanwhile, the inlet pipe 42 and the outlet pipe 43 are connected to the input and output ends of the external circulating water cooling system, respectively. The circulating water cooling system is composed of common structures such as circulating pumps, circulating cooling pools, and cooling water, which are existing technologies in this field and will not be described in detail here. The circulating pump of the external circulating water cooling system pumps the cooling water in through the inlet pipe 42, while the outlet pipe 43 returns the cooled water after heat exchange to the circulating water cooling system for cooling, thereby achieving the effect of continuous cooling of the mold body 1.

[0027] Furthermore, the U-shaped inner tube 45 is disposed inside the U-shaped sleeve 41, and the shape of the U-shaped inner tube 45 is the same as that of the U-shaped sleeve 41. Simultaneously, the water inlet pipe 42 is connected to the U-shaped sleeve 41, while the connection point between the water inlet capillary tube 44 and the U-shaped sleeve 41 is located on the arc-shaped outer surface of the end of the U-shaped sleeve 41 away from its connection point with the water inlet pipe 42. This allows a portion of the cooling water entering the U-shaped sleeve 41 through the water inlet pipe 42 to be diverted into the water inlet capillary tube 44, and then into the U-shaped inner tube 45. Therefore, the cooling water inside the U-shaped sleeve 41 and the U-shaped inner tube 45 is also diverted. The water flows in opposite directions. The cooling water inside the U-shaped sleeve 41 eventually flows out through the outlet pipe 43, while the cooling water inside the U-shaped inner tube 45 flows into the return pipe 46. Specifically, the end of the return pipe 46 is connected to the outlet pipe 43 and fixedly connected. Therefore, the cooling water in the return pipe 46 is also discharged outward through the outlet pipe 43. Through the flow of cooling water in opposite directions between the U-shaped sleeve 41 and the U-shaped inner tube 45, the temperature of each part of the U-shaped sleeve 41 can be kept relatively balanced during the process of contacting the U-shaped sleeve 41 with the mold body 1 and realizing heat exchange.

[0028] It is worth noting that there are multiple sets of diversion sleeves 47, and these multiple sets of diversion sleeves 47 are evenly distributed on the arc-shaped outer surface of the U-shaped inner tube 45. At the same time, the top of the support block 48 abuts against the arc-shaped inner surface of the U-shaped sleeve 41 to maintain the posture of the U-shaped inner tube 45 within the U-shaped sleeve 41. Meanwhile, multiple sets of grooves are opened on the water-facing surface of the support block 48, and there are two sets of support blocks 48, with multiple support blocks 48 in each set. The multiple support blocks 48 are arranged in a circumferential array on the arc-shaped outer wall of the diversion sleeve 47, and the two sets of support blocks 48 are respectively located on the outer surfaces of the two ends of the diversion sleeve 47. The distribution of the two sets of support blocks 48 is staggered, thereby improving the dispersion effect of the support blocks 48 on the water flow inside the U-shaped sleeve 41, and thus improving the heat exchange efficiency between the cooling water and the mold body 1.

[0029] In an embodiment of this utility model, a turbulence component 5 is provided on the arc-shaped outer wall of the diverter sleeve 47. The turbulence component 5 includes a wave block 51, which is fixedly installed on the arc-shaped outer wall of the diverter sleeve 47. A through hole 52 is provided on the inner wall of the wave block 51.

[0030] Specifically, three sets of wave blocks 51 are arranged in a circular array and evenly distributed on the arc-shaped outer wall of the diversion sleeve 47. At the same time, the wave blocks 51 are arranged in a multi-segment curved shape, and the through hole 52 is opened at the center of the wave blocks 51. Specifically, the wave blocks 51 are arranged between two sets of support blocks 48, so that when the cooling water flows inside the U-shaped sleeve 41, the curved outer surface of the wave blocks 51 diverts and obstructs the water flow, so that the cooling water inside the U-shaped sleeve 41 can be dispersed, thereby promoting the cooling water temperature to be in a balanced state and ensuring the cooling efficiency of the device.

[0031] In this invention, during use, the ends of the inlet pipe 42 and the outlet pipe 43 are connected to the outlet and inlet of an external circulating water cooling system via pipes, respectively. After injection molding, the external circulating water cooling system is started, and the fan 3 is started simultaneously. Cooling water enters the U-shaped sleeve 41 through the inlet pipe 42 and is diverted through the inlet capillary pipe 44, allowing a portion of the cooling water to enter the U-shaped inner tube 45. Due to the opposite flow of cooling water between the U-shaped sleeve 41 and the U-shaped inner tube 45, the U-shaped sleeve 41... During the process of contacting and exchanging heat with the mold body 1, the temperature of each part of the U-shaped sleeve 41 can be kept in a relatively balanced state, thereby ensuring the relative balance of the cooling rate of each part of the mold body 1. This avoids the product inside the mold body 1 from being deformed and damaged due to excessive local cooling, thus improving the production quality and efficiency of the device. Finally, the cooling water converges at the outlet pipe 43 and flows back to the external circulating water cooling system. After complete cooling, the injection molded part inside the mold body 1 is taken out, and the mold processing work is completed.

[0032] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A material head air-cooling mold, comprising a mold body (1), a bottom cover (2) is detachably installed at the bottom of the mold body (1), a fan (3) is fixedly installed on the inner wall of the bottom cover (2), characterized in that: The inside of the mold body (1) is provided with a uniform cooling assembly (4); Wherein, the uniform cooling assembly (4) comprises a U-shaped sleeve (41), the U-shaped sleeve (41) is fixedly installed on the inner wall of the mold body (1), one end of the outer wall of the U-shaped sleeve (41) is fixedly connected with the water inlet pipe (42), the other end of the outer wall of the U-shaped sleeve (41) is fixedly connected with the water outlet pipe (43), the side wall of one end of the U-shaped sleeve (41) close to the water inlet pipe (42) is fixedly connected with the water inlet pipe (44), the end of the water inlet pipe (44) is fixedly connected with the U-shaped inner tube (45), one end of the U-shaped inner tube (45) away from the water inlet pipe (44) is fixedly connected with the water return pipe (46), the outer surface of the U-shaped inner tube (45) is sleeved with the shunt sleeve (47), the arc outer wall of the shunt sleeve (47) is fixedly installed with the support block (48).

2. A flash air cooling die according to claim 1, wherein: The U-shaped inner tube (45) is arranged in the U-shaped sleeve (41), and the shape of the U-shaped inner tube (45) is the same as that of the U-shaped sleeve (41).

3. A flash air cooling die according to claim 1, wherein: The connection between the water inlet pipe (44) and the U-shaped sleeve (41) is arranged on the arc outer surface of the end of the U-shaped sleeve (41) away from the connection between the U-shaped sleeve (41) and the water inlet pipe (42).

4. A flash air cooling die according to claim 1, wherein: The top of the support block (48) abuts against the arc inner surface of the U-shaped sleeve (41).

5. A flash air cooling die according to claim 1, wherein: The number of the support block (48) is two groups, and the number of each group of support blocks (48) is multiple, multiple support blocks (48) are arranged in a circumferential array on the arc outer wall of the shunt sleeve (47), and two groups of support blocks (48) are arranged on the outer surfaces of the two ends of the shunt sleeve (47), and the distribution of the two groups of support blocks (48) is staggered.

6. A flash air cooling die according to claim 5, wherein: The arc outer wall of the shunt sleeve (47) is provided with a turbulence assembly (5), the turbulence assembly (5) comprises a wave block (51), the wave block (51) is fixedly installed on the arc outer wall of the shunt sleeve (47), and the inner wall of the wave block (51) is provided with a through hole (52).

7. A flash air cooling die according to claim 6, wherein: The number of the wave block (51) is three groups, and the three groups of wave blocks (51) are evenly distributed in a circumferential array on the arc outer wall of the shunt sleeve (47), the wave block (51) is arranged in a plurality of curved sections, and the wave block (51) is arranged between the two groups of support blocks (48).