Paper box arranging and bagging mechanism

Abstract

A paper box arranging and bagging mechanism is used for bagging paper boxes in a layered mode and comprises a support, a lifting mechanism is arranged in the support, a material storage groove is supported on the lifting mechanism, and a plurality of layers of material storage channels are formed in the material storage groove. A material arranging unit matched with the material storage groove is arranged on the support, and an infrared correlation detector is arranged on the material arranging unit; a detection signal of the infrared correlation detector is used for exciting the feeding unit arranged on the support, the feeding unit is matched with the lifting mechanism, and the paper boxes on the material arranging unit are loaded into the material storage channel layer by layer. A pushing unit is arranged below the feeding unit, and the pushing unit is used for pushing all the paper boxes in the material storage groove into a packaging bag which is arranged on the periphery of the material storage groove in a sleeving mode in advance; according to the automatic boxing and bagging device, automatic boxing and bagging operation of finished paper boxes can be achieved, the labor intensity of workers is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to a paper box packaging equipment, and more particularly to a paper box material handling and bagging mechanism. Background Technology

[0002] Currently, the packing and bagging of finished cardboard boxes is mostly done manually. Cardboard boxes are produced in cardboard box forming machines, conveyed by a conveyor system, and then manually sorted and packed. This method is not only labor-intensive but also inefficient. Because of the low efficiency of manual packing and bagging, production lines sometimes cannot operate at full speed, and sometimes even stop.

[0003] In view of this, this case proposes a paper box feeding and bagging mechanism that can realize the automated packing and bagging of finished paper boxes, thereby improving efficiency. Utility Model Content

[0004] A paper box material handling and bagging mechanism is used to bag paper boxes in layers. It includes a support frame, a lifting mechanism is provided inside the support frame, and a material storage trough is supported on the lifting mechanism. The material storage trough forms a multi-layer material storage channel.

[0005] The support is equipped with a material handling unit that cooperates with the storage tank, and the material handling unit is equipped with an infrared beam detector.

[0006] The detection signal from the infrared beam detector is used to excite the feeding unit mounted on the support. The feeding unit cooperates with the lifting mechanism to load the cardboard boxes on the sorting unit into the storage channel layer by layer.

[0007] A pushing unit is provided below the feeding unit. The pushing unit is used to push all the cardboard boxes in the storage tank into the packaging bag that is pre-set around the storage tank.

[0008] Furthermore, the lifting mechanism is an open ball screw linear module driven by a stepper motor, and the storage tank is fixedly connected to the slider of the linear module through an adapter plate.

[0009] Furthermore, guide columns are fixedly connected to both sides of the bracket, and these guide columns are slidably connected to both sides of the storage tank.

[0010] Furthermore, the storage channel is divided by strip-shaped protrusions fixedly installed on two opposite side walls of the storage tank.

[0011] Furthermore, the material handling unit includes material handling plates that are fixedly connected to both sides of the support and arranged symmetrically, wherein the transmitter and receiver of the infrared beam detector are fixedly installed at corresponding positions on the two material handling plates.

[0012] Preferably, a gantry is fixedly provided between the two feeding plates, and an elastic pressure strip for facilitating the entry of the cardboard box into the storage channel is fixedly connected to the gantry.

[0013] Furthermore, the feeding unit includes a drive motor fixedly mounted on a bracket and two rotating shafts rotatably connected to the bracket via bearing seats. Each rotating shaft is fixedly equipped with two pulleys, and a conveyor belt is provided between the pulleys at corresponding positions on the two rotating shafts. A concave feeding plate is fixedly connected between the two conveyor belts.

[0014] Furthermore, the pushing unit is a cylinder fixedly connected to the bracket, and an H-shaped pusher is fixedly installed at the output end of the cylinder.

[0015] Furthermore, two symmetrical brackets are fixedly installed on the support next to the feeding unit. These brackets are used to connect the feeding unit with the carton conveying device of the previous process.

[0016] The present invention, by adopting the above technical solution, can bring the following beneficial effects:

[0017] The present invention provides a paper box feeding and bagging mechanism that can realize the automated packing and bagging of finished paper boxes, reduce the labor intensity of manual labor, and improve production efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model from one angle;

[0019] Figure 2 This is a top view of the present invention;

[0020] Figure 3 This is the front view of the present invention;

[0021] Figure 4 This is a schematic diagram of the concave feed plate of this utility model.

[0022] In the figure, 1-support, 2-lifting mechanism, 3-storage tank, 4-material handling unit, 5-infrared beam detector, 6-feeding unit, 7-pushing unit, 8-transfer plate, 9-guide column, 10-strip protrusion, 11-bracket, 11-material handling plate, 12-gantry, 41-material handling plate, 42-gantry, 43-elastic pressure strip, 61-concave material pushing plate. Detailed Implementation

[0023] like Figures 1-4 As shown, a paper box sorting and bagging mechanism is used to bag paper boxes in layers. It includes a support 1, which is welded together from multiple transverse square steel pipes and longitudinal square steel pipes.

[0024] The support 1 is equipped with a lifting mechanism 2. Specifically, the lifting mechanism 2 is an open ball screw linear module driven by a stepper motor, but it is not limited to this. Any lifting device or mechanism that can achieve the same function in the prior art, such as a cylinder, a hydraulic cylinder, or an electric push rod, can be used in this utility model. In this embodiment, the lifting mechanism 2 supports a storage tank 3, which has multiple layers of storage channels. The storage tank 3 is fixedly connected to the slider of the linear module through a transition plate 8.

[0025] The storage tank 3 is a trough-shaped structure with two open ends and an open top. Two corresponding strip-shaped protrusions 10 are fixedly installed on its two opposite side walls. The aforementioned multi-layered storage channels are divided by these protrusions 10, and the length and height of each layer are adapted to the length and height of the cardboard box. The inner wall surface of the storage tank 3 forming the storage channels and the surface of the protrusions 10 are required to be flat and smooth to ensure that no cardboard box deformation or damage occurs due to jamming during the process of entering the storage tank 3 from the material handling unit 4 and loading the packaging bag or box from the storage tank 3.

[0026] The aforementioned material handling unit 4 is fixedly mounted on the support 1. The material handling unit 4 cooperates with the storage tank 3, and an infrared beam detector 5 is installed on the material handling unit 4. Specifically, the material handling unit 4 includes material handling plates 41 fixedly connected to both sides of the support and arranged symmetrically. The distance between the two material handling plates 41 is slightly less than the length of the cardboard box, which applies a small clamping force to the cardboard box, allowing the cardboard boxes conveyed by the previous process's cardboard box conveying device to be tightly arranged on the two material handling plates 41. The transmitter and receiver of the infrared beam detector 5 are fixedly mounted at corresponding positions on the two material handling plates 41. The detection signal from the infrared beam detector 5 is used to activate the feeding unit 6 mounted on the support 1. The feeding unit 6 includes... A drive motor is fixedly mounted on a support, and two rotating shafts are rotatably connected to the support via bearing seats. Each rotating shaft has two fixed pulleys, and a conveyor belt is provided between the corresponding pulleys on the two rotating shafts. A concave feeding plate 61 is fixedly connected between the two conveyor belts. The feeding unit 6 cooperates with the lifting mechanism 2 to load the cardboard boxes on the sorting unit 4 into the storage channel layer by layer. When each layer in the multi-layer storage channel is filled with a predetermined number of cardboard boxes, the pushing unit 7 located below the feeding unit 5 will push all the cardboard boxes in the storage trough 3 into the packaging bag that has been pre-fitted around the storage trough 3. The pushing unit 7 is a cylinder fixedly connected to the support 1, and an H-shaped pushing frame is fixedly mounted on the output end of the cylinder.

[0027] In this embodiment, in order to make the lifting and lowering of the storage tank 3 more stable, guide columns 9 are also fixedly installed on both sides of the bracket 1, and the guide columns 9 are slidably connected to both sides of the storage tank 3.

[0028] In this embodiment, a gantry 42 is fixedly provided between the two sorting plates 41. An elastic pressure strip 43 for facilitating the entry of the cardboard box into the storage channel is fixedly connected to the gantry 42. The vertical height of the elastic pressure strip 43 from the sorting plate 41 should be consistent with the height of each storage unit.

[0029] In this embodiment, two symmetrical brackets 11 are fixedly installed on the support 1 next to the feeding unit 6. The brackets 11 are used to connect the feeding unit 6 with the carton conveying device of the previous process.

[0030] The control section of this utility model uses a PLC programmable controller, but it is not limited to this; a microcontroller or other types of controllers can also be used. The PLC programmable controller needs to communicate with the infrared beam detector 5, the stepper motor of the lifting mechanism 2, the drive motor of the feeding unit 6, and the cylinder of the pushing unit 7. The working principle and process of this utility model are briefly described below.

[0031] The previous process's cardboard box conveying device feeds cardboard boxes one by one into the two sorting plates 41 of the sorting unit 4 via the bracket 11. The rear cardboard boxes push the front cardboard boxes to arrange themselves sequentially between the sorting plates 41 until the foremost cardboard box blocks the light from the infrared beam detector 5. At this point, the PLC programmable controller controls the drive motor of the feeding unit 6 to rotate, and the concave pusher plate 61 on the conveyor belt pushes the cardboard box into the lowest storage channel of the storage trough 3. Then, the lifting mechanism 2 lowers the storage trough 3 to a certain height, and the second layer of storage channels is filled in the same manner. Each time the lifting mechanism 2 lowers, it fills one storage channel, until all storage channels are filled. At this point, the PLC programmable controller controls the cylinder of the pushing unit 7 to move, using the H-shaped pusher at the cylinder input end to push all the cardboard boxes into the packaging bag fitted outside the storage trough 3. Next, the PLC programmable controller controls the cylinder and lifting mechanism 2 to reset, starting the next cycle.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any equivalent substitutions and modifications made by those skilled in the art without departing from the guidance of the present utility model shall be deemed to fall within the protection scope of the present utility model.

Claims

1. A paper box sorting and bagging mechanism for layering and bagging paper boxes, characterized in that: Including support (1), the support (1) is provided with lifting mechanism (2) inside, the lifting mechanism (2) is supported with storage tank (3), the storage tank (3) is formed with multiple layers of storage channel inside; The support (1) is provided with sorting unit (4) matched with storage tank (3), and the sorting unit (4) is provided with infrared opposite shot detector (5); The detection signal of the infrared opposite shot detector (5) is used to excite the feeding unit (6) arranged on the support (1), and the feeding unit (6) is matched with the lifting mechanism (2), and the carton on the sorting unit (4) is loaded into the storage channel layer by layer; The feeding unit (6) is provided with push unit (7) below, and the push unit (7) is used to push all cartons in the storage tank (3) into the packaging bag previously sleeved on the periphery of the storage tank (3).

2. A carton unscrambling and bagging mechanism according to claim 1 wherein: The lifting mechanism (2) is an open type ball screw linear module driven by a stepping motor, and the storage tank (3) is fixedly connected with the slider of the linear module through an adapter plate (8).

3. A carton unscrambling and bagging mechanism according to claim 1 wherein: The support (1) is fixedly connected with guide column (9) on both sides, and the guide column (9) is slidably connected with the storage tank (3) on both sides.

4. A carton unscrambling and bagging mechanism according to claim 1 wherein: The storage channel is divided by strip-shaped protrusions (10) fixedly arranged on two opposite side walls of the storage tank (3).

5. A carton unscrambling and bagging mechanism according to claim 1 wherein: The sorting unit (4) includes sorting plates (41) fixedly connected on both sides of the support and symmetrically arranged, wherein the emitter and the receiver of the infrared opposite shot detector (5) are fixedly arranged at corresponding positions on the two sorting plates (41).

6. A carton unscrambling and bagging mechanism according to claim 5 wherein: A portal frame (42) is fixedly arranged between the two sorting plates (41), and the portal frame (42) is fixedly connected with an elastic pressing strip (43) for facilitating the entry of cartons into the storage channel.

7. A carton unscrambling and bagging mechanism according to claim 1 wherein: The feeding unit (6) includes a drive motor fixedly arranged on the support and two rotating shafts rotatably connected to the support through a bearing seat, wherein two pulleys are fixedly arranged on each rotating shaft, a conveyor belt is arranged between the pulleys at corresponding positions on the two rotating shafts, and a concave type poking plate (61) is fixedly connected between the two conveyor belts.

8. A carton unscrambling and bagging mechanism according to claim 1 wherein: The push unit (7) is a cylinder fixedly connected with the support (1), and the output end of the cylinder is fixedly provided with an H-shaped pushing frame.

9. A carton unscrambling and bagging mechanism according to claim 1 wherein: Two mutually symmetrical brackets (11) are fixedly arranged on the support (1) beside the feeding unit (6), and the bracket (11) is used to connect the feeding unit (6) with the carton conveying device of the previous process.

Images