Dye filling device for dye production
By incorporating telescopic devices and worm gear mechanisms, the problems of liquid splashing and container displacement during dye filling have been solved, achieving stable filling and adaptive limiting, and improving ease of use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-03-10
AI Technical Summary
Traditional dye filling equipment is prone to splashing and container displacement during liquid dye filling, and it is difficult to adapt to the needs of different container sizes.
The design incorporates a telescopic device, worm gear mechanism, limit rod, and inclined water outlet, combined with a drive motor and telescopic cylinder, to achieve stable container fixation and uniform filling of liquid dye.
It effectively prevents liquid dye from splashing, ensures container stability, adapts to different container sizes, and improves the convenience and safety of filling.
Smart Images

Figure CN223982759U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dye production technology, and in particular to a dye filling device for dye production. Background Technology
[0002] Dyes are organic compounds that impart bright and lasting colors to other substances. Since most pigments used today are artificially synthesized, they are also called synthetic dyes. Liquid dye production requires filling the produced dye into containers. Traditional filling methods often result in liquid splashing upon contact with the container, making it inconvenient to use. Furthermore, the containers are prone to displacement, leading to significant spillage. Additionally, traditional methods are inconvenient for adjusting the filling size to accommodate changes in container dimensions. Therefore, a dye filling device for dye production is needed to solve these problems. Utility Model Content
[0003] The technical problem this invention aims to solve is to address the aforementioned technical deficiencies by providing a dye filling device for dye production. During filling, it prevents liquid dye from splashing, limits the movement of the container to prevent displacement, and facilitates more convenient filling operations.
[0004] The technical solution adopted by this utility model is as follows: A dye filling device for dye production is provided, including a discharge pipe and a conveyor belt mechanism. Its features include: a telescopic device corresponding to the conveyor belt mechanism; a mounting plate is fixedly connected to the output end of the lower end of the telescopic device; a cross-shaped groove is provided at the lower end of the mounting plate; a slider is connected inside the groove; a tubular worm gear is rotatably connected to the lower end of the mounting plate; multiple arc-shaped adjustment holes are opened on the worm gear; a sliding column is slidably connected inside each adjustment hole; the upper end of each sliding column is fixedly connected to a corresponding slider; a limit rod is provided at the lower end of each sliding column; a worm corresponding to the worm gear is rotatably connected to the lower end of the mounting plate; an electric push rod is fixedly connected to the lower end of the mounting plate inside the worm gear; a connecting pipe communicating with the discharge pipe is fixedly connected to the lower end of the electric push rod; an inclined water outlet is connected to the lower end of the connecting pipe.
[0005] To further optimize this technical solution, a dye filling device for dye production has four water outlets; the multiple water outlets are evenly distributed in a circle.
[0006] To further optimize this technical solution, a mounting plate is provided below the conveyor belt mechanism of a dye filling device for dye production; a drive motor is mounted on the mounting plate; a drive shaft is fixedly connected to the output end of the drive motor; the front and rear ends of the drive shaft are respectively provided with a forward spiral thread and a reverse spiral thread; threaded plates are threadedly connected to both the forward spiral thread and the reverse spiral thread, and the threaded plates are in sliding fit with the mounting plate; an "L"-shaped bracket is fixedly connected to the upper end of each threaded plate; a limiting strip corresponding to the conveyor belt mechanism is fixedly connected to the other end of each bracket.
[0007] To further optimize this technical solution, an auxiliary strip is slidably connected to the upper end of the limiting strip of a dye filling device for dye production; an adjusting bolt is threaded onto the auxiliary strip; and the lower end of the adjusting bolt is rotatably connected to the corresponding limiting strip via a rotating shaft.
[0008] To further optimize this technical solution, multiple rollers are rotatably connected to the outer side of the limiting rod of a dye filling device for dye production.
[0009] To further optimize this technical solution, rubber pads are provided on the outer side of the rollers of a dye filling device for dye production.
[0010] To further optimize this technical solution, a telescopic device for a dye filling apparatus for dye production includes an "L"-shaped support platform; a telescopic cylinder is fixedly connected to the support platform; the telescopic end of the lower end of the telescopic cylinder is fixedly connected to the upper end of the mounting plate.
[0011] Compared with traditional dye filling devices, the advantages of this invention are as follows:
[0012] 1. The combination of transmission belt mechanism, telescopic cylinder, mounting plate, worm gear, worm wheel, adjusting hole, sliding column, slider, slide groove, limit rod, electric push rod, connecting pipe, water outlet, and discharge pipe can adapt to containers of different sizes, and then limit and fix them to prevent the containers from shaking or shifting during filling, making them more convenient to use;
[0013] 2. The outlet head is set at an angle, so the liquid dye will flow at an angle onto the inner wall of the container. This effectively prevents the liquid dye from splashing. In addition, the limiting rod fixes and limits the container to prevent displacement and splashing, making it more convenient to use.
[0014] 3. The combination of drive motor, drive shaft, forward thread, reverse thread, threaded plate, bracket, limit strip, adjusting bolt, and auxiliary strip facilitates the auxiliary limit according to the size of the container, so that it can reach the water outlet more accurately, and the auxiliary conveying is more convenient for filling. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0017] Figure 3 This is an exploded structural diagram of the present invention from another perspective;
[0018] Figure 4 This is a schematic diagram of the conveyor belt mechanism of this utility model;
[0019] Figure 5This is a schematic diagram showing the structural changes at the conveyor belt mechanism of this utility model;
[0020] Figure 6 This is a schematic diagram of the connecting pipe structure of this utility model;
[0021] In the diagram, 1. Discharge pipe; 2. Conveyor belt mechanism; 3. Mounting plate; 4. Slide chute; 5. Slider; 6. Worm gear; 7. Adjustment hole; 8. Sliding column; 9. Limiting rod; 10. Worm; 11. Electric push rod; 12. Connecting pipe; 13. Water outlet; 14. Mounting plate; 15. Drive motor; 16. Drive shaft; 17. Forward thread; 18. Reverse thread; 19. Threaded plate; 20. Bracket; 21. Limiting strip; 22. Auxiliary strip; 23. Adjusting bolt; 24. Roller; 25. Rubber pad; 26. Support platform; 27. Telescopic cylinder. Detailed Implementation
[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0023] like Figure 1-6As shown, a dye filling device for dye production includes a discharge pipe 1 and a conveyor belt mechanism 2. Its features include: a telescopic device corresponding to the conveyor belt mechanism 2; a mounting plate 3 fixedly connected to the output end of the lower end of the telescopic device; a cross-shaped groove 4 provided at the lower end of the mounting plate 3; a slider 5 connected within the groove 4; a tubular worm gear 6 rotatably connected to the lower end of the mounting plate 3; multiple arc-shaped adjustment holes 7 opened on the worm gear 6; sliding columns 8 slidably connected within each adjustment hole 7; and the upper end of the sliding column 8... All are fixedly connected to the corresponding slider 5; each of the lower ends of the sliding column 8 is provided with a limit rod 9; the lower end of the mounting plate 3 is rotatably connected to a worm 10 corresponding to the worm wheel 6; inside the worm wheel 6, the lower end of the mounting plate 3 is fixedly connected to an electric push rod 11; the lower end of the electric push rod 11 is fixedly connected to a connecting pipe 12 that communicates with the discharge pipe 1; the lower end of the connecting pipe 12 is connected to an inclined water outlet 13; there are four water outlets 13; the multiple water outlets 13 are evenly distributed in a circle; a mounting plate 14 is provided below the conveyor belt mechanism 2. A drive motor 15 is mounted on the mounting plate 14; a drive shaft 16 is fixedly connected to the output end of the drive motor 15; the front and rear ends of the drive shaft 16 are respectively provided with a forward thread 17 and a reverse thread 18; threaded plates 19 are threadedly connected to both the forward thread 17 and the reverse thread 18, and the threaded plates 19 are in sliding fit with the mounting plate 14; an "L"-shaped bracket 20 is fixedly connected to the upper end of each threaded plate 19; a limit strip corresponding to the conveyor belt mechanism 2 is fixedly connected to the other end of each bracket 20. 21; The upper end of each limiting bar 21 is slidably connected to an auxiliary bar 22; Each auxiliary bar 22 is threadedly connected to an adjusting bolt 23; The lower end of each adjusting bolt 23 is rotatably connected to the corresponding limiting bar 21 via a rotating shaft; Multiple rollers 24 are rotatably connected to the outer side of each limiting rod 9; Rubber pads 25 are provided on the outer side of each roller 24; The telescopic device includes an "L"-shaped support platform 26; A telescopic cylinder 27 is fixedly connected to the support platform 26; The telescopic end of the lower end of the telescopic cylinder 27 is fixedly connected to the upper end of the mounting plate 3.
[0024] A sensor can be installed on the bracket 20 to detect whether a container has reached below the water outlet 13. When the sensor detects that a container has arrived, the water outlet 13 is controlled to fill the container. A motor can be installed on one side of the worm gear 10 to drive the worm gear 10 to rotate electrically.
[0025] In use, when the container reaches below the outlet 13, the transmission belt mechanism stops, the telescopic cylinder 27 is activated to move the mounting plate 3 downwards, and then the worm gear 10 is rotated. The worm gear 10 drives the worm wheel 6 meshing with it to rotate. When the adjustment hole 7 on the worm wheel 6 rotates, it will drive the sliding column 8, which is slidably connected to the adjustment hole 7, to move. Then, according to the sliding limit of the slider 5 and the slide groove 4, the sliding column 8 will drive the slider 5 to move along the slide groove 4, thereby driving the limit rod 9 to move. After the limit rod 9 changes its diameter, it will clamp and fix the container. Generally, the bottle mouth of the container is located in the center. Then, the electric push rod located in the center is activated. 11 extends, the electric push rod 11 drives the connecting pipe 12 to move downward, the connecting pipe 12 drives the water outlet 13 to move downward into the container, at this time the liquid dye connected to the discharge pipe 1 reaches the water outlet 13 through the connecting pipe 12 and is finally filled into the container. The setting of multiple limiting rods 9 can adapt to different container sizes and then limit and fix them to prevent the container from shaking or shifting during filling. The setting of telescopic cylinder 27 can adjust the position of the limiting rods 9 to adapt to containers of different heights, making it convenient to limit and fix according to the size of the container, and making it more convenient to use.
[0026] The outlet head 13 is inclined, so the liquid dye will flow obliquely to the inner wall of the container, which effectively prevents the liquid dye from splashing and makes it more convenient to use. The evenly distributed outlet head 13 makes the liquid flow to the inner wall of the container more evenly, preventing the container from shifting. In addition, the limiting rod 9 fixes and limits the container, preventing it from shifting and splashing, making it more convenient to use.
[0027] When the drive motor 15 is turned on, according to the setting of the forward spiral thread 17 and the reverse spiral thread 18 on the drive shaft 16, and according to the sliding limit of the thread plate 19, when the drive shaft 16 drives the forward spiral thread 17 and the reverse spiral thread 18 to rotate, the thread plate 19 will move closer or further apart, thereby driving the limit bar 21 to move closer or further apart through the bracket 20, limiting the container on the conveyor belt mechanism 2, which is convenient for adjusting the limit according to the size of the container; after rotating the adjusting bolt 23, according to the sliding limit of the auxiliary bar 22 and the limit bar 21, the auxiliary bar 22 connected to it by the thread will move up and down after the adjusting bolt 23 is rotated, limiting the container on the conveyor belt mechanism 2, which is convenient for adjusting the limit according to the height of the container; it is convenient to assist in limiting the size of the container, so that it can reach the water outlet 13 more accurately, and assist in making the conveying more convenient for filling;
[0028] The conveyor belt mechanism 2 is used to transport containers that need to be filled with liquid dye; the rubber pad 25 is made of a soft material and its outer wall will not be damaged after contact with the container.
[0029] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Furthermore, since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.
[0030] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A dye filling device for dye production, comprising a discharge pipe (1) and a conveyor belt mechanism (2), characterized in that: The extension device corresponding to the conveying belt mechanism (2) is further included; the output end of the lower end of the extension device is fixedly connected with a mounting disc (3); a cross-shaped sliding groove (4) is arranged at the lower end of the mounting disc (3); a sliding block (5) is further connected in the sliding groove (4); a tubular worm wheel (6) is rotatably connected to the lower end of the mounting disc (3); a plurality of arc-shaped adjusting holes (7) are formed in the worm wheel (6); a sliding column (8) is slidably connected in each adjusting hole (7); the upper end of the sliding column (8) is fixedly connected with the corresponding sliding block (5); a limiting rod (9) is arranged at the lower end of the sliding column (8); a worm (10) corresponding to the worm wheel (6) is rotatably connected to the lower end of the mounting disc (3); an electric push rod (11) is fixedly connected to the lower end of the mounting disc (3) in the worm wheel (6); a connecting pipe (12) in communication with the discharge pipe (1) is fixedly connected to the lower end of the electric push rod (11); an inclined water outlet head (13) is communicated at the lower end of the connecting pipe (12).
2. The dye filling device for dye production according to claim 1, characterized in that: The number of the water outlet heads (13) is four; the plurality of water outlet heads (13) are uniformly distributed along a circle.
3. The dye filling device for dye production according to claim 1, characterized in that: A mounting plate (14) is arranged below the conveying belt mechanism (2); a driving motor (15) is mounted on the mounting plate (14); a driving shaft (16) is fixedly connected to the output end of the driving motor (15); a right-hand thread (17) and a left-hand thread (18) are arranged at the front and rear ends of the driving shaft (16) respectively; a threaded plate (19) is threadedly connected at the right-hand thread (17) and the left-hand thread (18); the threaded plates (19) are slidably connected with the mounting plate (14); an "L"-shaped support (20) is fixedly connected to the upper end of the threaded plate (19); a limiting strip (21) corresponding to the conveying belt mechanism (2) is fixedly connected to the other end of the support (20).
4. The dye filling device for dye production according to claim 3, characterized in that: An auxiliary strip (22) is slidably connected to the upper end of the limiting strip (21); an adjusting bolt (23) is threadedly connected to the auxiliary strip (22); the lower end of the adjusting bolt (23) is rotatably connected with the corresponding limiting strip (21) through a rotating shaft.
5. The dye filling device for dye production according to claim 1, characterized in that: A plurality of rollers (24) are rotatably connected to the outer side of the limiting rod (9).
6. The dye filling device for dye production according to claim 5, characterized in that: A rubber pad (25) is arranged at the outer side of the roller (24).
7. The dye filling device for dye production according to claim 1, characterized in that: The extension device includes an "L"-shaped support table (26); a telescopic cylinder (27) is fixedly connected to the support table (26); the telescopic end of the lower end of the telescopic cylinder (27) is fixedly connected with the upper end of the mounting disc (3).