Thin film anti-static auxiliary device of box-packed film coating damp-proof machine

By installing a combination of antistatic rollers and hydrogel chambers on the coating machine, the problem of poor film extraction caused by static electricity is solved, ensuring the smoothness of the coating process and production efficiency, and extending the service life of the equipment.

CN223982775UActive Publication Date: 2026-03-10CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing box packaging moisture-proof machines are prone to sticking or poor extraction due to static electricity during the film extraction process, resulting in reduced production efficiency.

Method used

By employing antistatic roller and humidity control technology, static electricity is eliminated and humidity is regulated through the installation components of the coating machine, including antistatic roller and hydrogel cavity, using a combination of high-performance antistatic materials and moisturizing hydrogel.

Benefits of technology

This ensures smooth film extraction, improves production efficiency and equipment compatibility, and extends the service life of the antistatic roller and hydrogel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of packaging machinery, and particularly relates to a film anti-static auxiliary device of a box-packed film coating moisture-proof machine, which comprises an anti-static roller, a hydrogel cavity and a mounting component, the two ends of the anti-static roller are connected with the mounting assembly through a connecting shaft and a bearing respectively, moisturizing hydrogel is arranged in the hydrogel cavity, moisturizing holes are formed in the hydrogel cavity, and the hydrogel cavity is matched with the mounting assembly in a clamped mode through a buckle. And the mounting assembly is mounted on a film fixing roller of the film coating machine. The device is compact in structure, does not occupy extra space and can be conveniently integrated on an existing production line; by means of the replaceable design, the anti-static roller and the hydrogel can be replaced regularly, and the service life is prolonged; by adjusting the tightness of the jackscrew threaded hole, the contact pressure between the anti-static roller and the film can be finely adjusted according to the film thickness and tension requirements, and the application range is wider.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to packaging machinery technical field, concretely relates to a film anti -static auxiliary device of box packing film moistureproof machine. BACKGROUND

[0002] The box packing film moistureproof machine is applied to the sealed packaging of the carton formed by the carton sealing process, can effectively protect the product from the influence of moisture and external pollution through the vacuum film technology, ensures the stable consistency of the sealing quality, avoids the damage of external factors to the product quality in the transportation process. However, in actual production, the film material is prone to adhesion or extraction difficulty in the extraction process due to the electrostatic effect, which leads to the stagnation of the film wrapping work and affects the production efficiency. There is a lack of simple and efficient anti-static solution in the prior art, so an auxiliary device capable of being compatible with the existing equipment and effectively solving the electrostatic problem is urgently needed. SUMMARY

[0003] The utility model aims at providing a film anti-static auxiliary device of box packing film moistureproof machine to overcome the defect that the film is not smoothly extracted due to static electricity in the prior art.

[0004] To achieve the above-mentioned purpose, the present application is realized by the following technical scheme:

[0005] A film anti-static auxiliary device of box packing film moistureproof machine, comprising an anti-static roller, a hydrogel cavity and a mounting assembly;

[0006] Both ends of the anti-static roller are connected with the mounting assembly through connecting shafts and bearings, respectively, a moisturizing hydrogel is arranged in the hydrogel cavity, moisturizing holes are arranged on the hydrogel cavity, and the hydrogel cavity is connected with the mounting assembly through buckling;

[0007] The mounting assembly is installed on the film fixing roller of the film wrapping machine.

[0008] Further, the mounting assembly comprises a cavity shell, a sleeve shell and a mounting seat;

[0009] The sleeve shell is provided with a hydrogel cavity, a mounting seat shell and an anti-static roller shell, the mounting seat shell is arranged at both ends of the hydrogel cavity, and the cavity shell is arranged above the hydrogel cavity to close the hydrogel cavity;

[0010] The anti-static roller shell extends downward at both sides of the hydrogel cavity and forms an opening downward at the bottom surface of the hydrogel cavity, and a plurality of moisturizing holes are arranged at the bottom surface of the hydrogel cavity;

[0011] A buckle is arranged below the mounting seat shell, and the buckle is connected with the mounting seat.

[0012] Furthermore, the mounting base includes a mounting base body, a slot is provided at the bottom of the mounting base body, a set screw threaded hole is provided at the top of the mounting base, and a connecting shaft is provided on the inner surface of the mounting base body.

[0013] Furthermore, the hydrogel cavity and the cavity shell are connected by snaps to form a sealed space for storing moisturizing hydrogel.

[0014] Furthermore, the antistatic roller includes an antistatic roller body and a wear-resistant coating disposed on the outer surface of the antistatic roller body.

[0015] Furthermore, the diameter of the antistatic roller is 20-50mm.

[0016] Furthermore, the pore size of the moisturizing pores is 0.5-1mm.

[0017] The beneficial effects of this utility model are:

[0018] This utility model has a compact structure, does not occupy extra space, and is easy to integrate into existing production lines. The technical solution adopts a replaceable design, and both the antistatic roller and hydrogel can be replaced periodically, extending their service life. By adjusting the tightness of the set screw thread hole, the contact pressure between the antistatic roller and the film can be finely adjusted according to the film thickness and tension requirements, making it more applicable. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a diagram of the shell structure;

[0021] Figure 3 This is a structural diagram of the antistatic roller and its mounting base;

[0022] Figure 4 This is a schematic diagram of the semi-enclosed space formed by the antistatic roller and the outer shell.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Cavity shell; 2. Sleeve shell; 3. Antistatic roller; 4. Mounting base; 5. Semi-enclosed space; 201. Hydrogel cavity; 202. Mounting base shell; 203. Buckle; 204. Moisturizing hole; 205. Antistatic roller shell; 401. Slot; 402. Top screw threaded hole; 403. Connecting shaft. Detailed Implementation

[0025] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings. The following embodiments are merely exemplary and can only be used to explain and illustrate the technical solution of this utility model, and should not be construed as limiting the technical solution of this utility model.

[0026] This technical solution combines antistatic materials with humidity control technology to effectively prevent static electricity buildup, ensure a smooth coating process, and improve the ease of operation and compatibility of the equipment.

[0027] like Figures 1 to 4 As shown, this application provides a film antistatic auxiliary device for a box packaging moisture-proof machine, including an antistatic roller 3, a hydrogel cavity 201, and an installation assembly.

[0028] The antistatic roller of this application is made of high-performance antistatic fiber material with low surface resistivity, which can quickly dissipate static electricity generated by film friction. In this embodiment, the diameter and length of the antistatic roller can be determined according to the model of the coating machine. Typically, the diameter of the antistatic roller ranges from 20 to 50 mm, and its length matches the width of the film. Furthermore, in this application, the antistatic roller includes an antistatic roller body and a wear-resistant coating disposed on the outer surface of the antistatic roller body, enhancing its durability and extending the replacement cycle.

[0029] In this application, the two ends of the antistatic roller 3 are connected to the mounting assembly via a connecting shaft 403 and bearings, respectively. High-precision bearings are used to ensure that it can rotate adaptively when the film moves, thereby reducing resistance.

[0030] In this application, a moisturizing hydrogel is disposed within the hydrogel cavity 201, and moisturizing holes 204 are provided on the hydrogel cavity 201. The hydrogel cavity is snap-fitted into the mounting component. The moisturizing hydrogel is made of a highly absorbent polymer, which can maintain stable moisture release for a long time and avoid the generation of flowing liquid that would affect the drying properties of the film.

[0031] The mounting assembly is installed on the film holding roller of the coating machine.

[0032] In this application, the mounting assembly includes a cavity shell 1, a sleeve shell 2, and a mounting base 4. The sleeve shell 2 is provided with a hydrogel cavity 201, a mounting base shell 202, and an antistatic roller shell 205. The mounting base shell 202 is located at both ends of the hydrogel cavity, and the cavity shell 1 is located above the hydrogel cavity 201 to seal the hydrogel cavity. The hydrogel cavity and the cavity shell are connected by snap-fit ​​connections to form a sealed space for storing moisturizing hydrogel.

[0033] An antistatic roller shell 205 extends downwards on both sides of the hydrogel cavity 201, forming an opening at the bottom of the hydrogel cavity. Multiple moisturizing holes 204, with a pore size of 0.5-1 mm, are evenly distributed on the bottom surface of the hydrogel cavity to ensure uniform humidity release. Figure 4 As shown, the antistatic roller shell 205 and the antistatic roller 3 form a semi-enclosed space 5, which is connected to the moisturizing hole 204, so that a stable micro-humid environment is formed around the film, and the humidity is controlled between 40% and 60%, which significantly reduces the risk of static electricity accumulation.

[0034] A latch 203 is provided below the mounting housing 202, which engages with the mounting base 4. The mounting base includes a mounting base body, a slot 401 is provided below the mounting base body, a set screw threaded hole 402 is provided above the mounting base, and a connecting shaft 403 is provided on the inner surface of the mounting base body. The slot 401 of this application has an arc-shaped design, which matches the outer diameter of the film fixing roller of the coating machine. During installation, it is only necessary to align the slot with the fixing roller and slide it in. The top of the mounting base has a set screw threaded hole, which can be fixed by screwing in the set screw. It also supports fine adjustment of the contact distance between the antistatic roller and the film, with an adjustment range of 0-5 mm, to adapt to films of different thicknesses and tensions. The connecting shaft is made of stainless steel, which is corrosion-resistant and has high strength, ensuring stability under long-term use.

[0035] During use, the film is drawn from the fixed roller of the coating machine. As it passes through the antistatic roller, the static electricity generated by friction on the roller surface dissipates. At the same time, the moisturizing hydrogel in the hydrogel cavity releases moisture through the moisturizing holes, regulating the environment around the film and preventing additional static electricity caused by dryness. The antistatic roller and the hydrogel cavity work together to form a dual antistatic mechanism, ensuring the smoothness of the film during high-speed extraction and coating.

[0036] This device is easy to install; simply insert the mounting bracket into the film fixing roller of the coating machine, adjust the angle and height, and then tighten the set screw. For maintenance, it is recommended to check the wear of the antistatic roller every 3-6 months. If the surface fiber layer becomes thinner or the static dissipation effect decreases, replace the roller. The hydrogel should be replenished or replaced every 6-12 months depending on its humidity regulation effect to ensure long-term stable operation.

[0037] The above are merely preferred embodiments of this utility model patent and are not intended to limit this utility model patent. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.

Claims

1. A film anti-static auxiliary device for a box bag film moisture-proof machine, characterized in that, The device comprises an anti-static roller, a hydrogel cavity and a mounting assembly; Two ends of the anti-static roller are connected with the mounting assembly through connecting shafts and bearings respectively, the hydrogel cavity is provided with moisturizing hydrogel, the hydrogel cavity is provided with moisturizing holes, and the hydrogel cavity is connected with the mounting assembly through buckles. The mounting assembly is mounted on a film fixing roller of a film coating machine.

2. The film anti-static assist device for a bagging machine of claim 1, wherein, The mounting assembly comprises a cavity shell, a sleeve shell and a mounting seat. The sleeve shell is provided with a hydrogel cavity, a mounting seat shell and an anti-static roller shell, the mounting seat shell is arranged at two ends of the hydrogel cavity, and the cavity shell is arranged above the hydrogel cavity to seal the hydrogel cavity. The anti-static roller shell extends downward at two sides of the hydrogel cavity and forms an opening downward at the bottom surface of the hydrogel cavity, and the bottom surface of the hydrogel cavity is provided with a plurality of moisturizing holes. Buckles are arranged below the mounting seat shell and connected with the mounting seat.

3. The film anti-static assist device for a bagging machine of claim 2, wherein, The mounting seat comprises a mounting seat body, a clamping groove is arranged below the mounting seat body, a top screw thread hole is arranged above the mounting seat, and a connecting shaft is arranged on the inner surface of the mounting seat body.

4. The film anti-static assist device for a bagging machine of claim 2, wherein, The hydrogel cavity and the cavity shell are connected through buckles to form a closed space for storing moisturizing hydrogel.

5. The film anti-static assist device for a bagging machine of claim 1, wherein, The anti-static roller comprises an anti-static roller body and a wear-resistant coating arranged on the outer surface of the anti-static roller body.

6. The film antistatic aid device for a bagging machine according to claim 1, wherein The diameter of the anti-static roller is 20-50mm.

7. The film antistatic assist device for a bagging machine of claim 1, wherein, The diameter of the moisturizing hole is 0.5-1mm.