Ultra-thin inductance powder feeding device

By employing a combination structure of carrier-shaped components and switch-shaped components in the inductor powder feeding device, and utilizing the design of central holes and surrounding holes, the problem of powder aggregation and accumulation is solved, achieving uniform powder distribution and improving the molding quality of ultra-thin inductors.

CN223983202UActive Publication Date: 2026-03-10KUNSHAN TEMULUO AUTOMATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The powder feeding device in existing inductor production equipment is prone to powder agglomeration and accumulation during powder conveying, resulting in uneven powder distribution and affecting the molding quality of ultra-thin inductors.

Method used

The structure combines a carrier component and a switch component. By setting a central hole and a surrounding hole on the switch component and setting a guide slope between them, the opening and closing of the powder conveying channel is controlled to ensure uniform powder distribution.

Benefits of technology

This effectively solves the problem of powder aggregation and accumulation, ensures the uniform distribution of powder during the molding process, and improves the production quality of ultra-thin inductors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultra-thin inductance powder feeding device which comprises a bearing body part and a switch body part, and the bearing body part and the switch body part are detachably connected. A powder carrier cavity is formed in the carrier body part, and a switch hole is formed in the switch body part and comprises a center hole and a plurality of groups of surrounding holes. According to the utility model, the circulating hole is formed in the switch body part, and the plurality of groups of surrounding holes are formed around the central hole, so that powder can be smoothly conveyed to the next forming process after falling into the forming cavity, the problem that the powder is accumulated is effectively solved, and the uniform distribution of the powder in the forming process is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of inductor processing equipment technology, specifically to an ultra-thin inductor powder feeding device. Background Technology

[0002] An inductor is an electronic component that converts electrical energy into magnetic energy and stores it. It consists of a coil of wire. When current flows through the coil, it generates a magnetic field, thus storing energy. Inductors impede changes in current and are widely used in electronic circuits, such as for filtering, energy storage, and voltage transformation. Ultra-thin inductors are a special type of inductor, characterized by their small thickness, typically achieved through special design and manufacturing processes. While maintaining basic inductor performance, they can adapt to space-constrained applications, such as circuit boards in portable electronic devices like smartphones and tablets, contributing to the miniaturization and thinning of electronic devices.

[0003] Existing inductor production equipment uses a single-hole powder feeding device, which easily causes powder to clump together during powder delivery, resulting in uneven powder distribution. For ultra-thin inductors, this can lead to lower density around the product during molding and production, causing powder to fall off and abnormal product data when the product is touched even slightly during subsequent testing and use. Utility Model Content

[0004] The purpose of this utility model is to provide an ultra-thin inductive powder feeding device in order to solve the above problems.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution, including:

[0006] The carrier body and the switch body are detachably connected;

[0007] The carrier component has a powder carrier cavity, through which the carrier component carries and conveys the powder material.

[0008] The switch body has a switch hole, which includes a central hole and multiple surrounding holes. The surrounding holes are formed around the central hole. The switch body switches the powder conveying channel through the switch hole.

[0009] As a further description of the above technical solution, the powder carrier cavity is inverted conical in shape, and the cone angle of the powder carrier cavity is 20°.

[0010] As a further description of the above technical solution, the central hole is circular and the diameter of the central hole is 2.0 mm.

[0011] As a further description of the above technical solution, a first guide slope is formed on the top of the central hole, and the angle of the first guide slope is 20°.

[0012] As a further description of the above technical solution, the surrounding holes are square, and four sets of the surrounding holes are symmetrically arranged.

[0013] As a further description of the above technical solution, the central hole and the surrounding hole are separated by connecting ribs, and four sets of connecting ribs are symmetrically arranged.

[0014] As a further description of the above technical solution, the connecting rib is perpendicular to the inner end face of the surrounding hole, and the width of the connecting rib is 0.5-0.7mm.

[0015] As a further description of the above technical solution, the top of the connecting rib is formed with a second guide slope, the angle of the second guide slope being 20°.

[0016] As a further description of the above technical solution, a sliding groove is provided at the bottom of the carrier body component, and a convex groove is provided on the outer side of the switch body component.

[0017] As a further description of the above technical solution, the inner contour of the sliding groove and the outer contour of the convex groove are fitted together.

[0018] The beneficial effects of this utility model are as follows:

[0019] This invention features a flow hole on the switch body and multiple sets of surrounding holes formed around the central hole, allowing the powder to be smoothly conveyed to the next molding process after falling into the molding cavity. This effectively solves the problem of powder accumulation and ensures that the powder is evenly distributed during the molding process.

[0020] To more clearly illustrate the structural features and functions of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0021] Figure 1 This is an exploded structural diagram of the ultra-thin inductive powder feeding device of this utility model;

[0022] Figure 2 yes Figure 1 Enlarged view of section AA;

[0023] Figure 3 This is a front view of the ultra-thin inductive powder feeding device of this utility model;

[0024] Figure 4 This is a top view of the ultra-thin inductive powder feeding device of this utility model;

[0025] Figure 5 yes Figure 4 Enlarged diagram of section BB.

[0026] Figure label:

[0027] 1. Carrier body component; 11. Powder carrier cavity; 12. Sliding groove; 2. Switch body component; 21. Switch hole; 211. Center hole; 212. Multiple sets of surrounding holes; 22. First guide slope; 23. Second guide slope; 24. Convex groove. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0029] like Figures 1-5 As shown, in one embodiment, an ultra-thin inductor powder feeding device includes: a carrier component 1 and a switch component 2, wherein the carrier component 1 and the switch component 2 are detachably connected. The carrier component 1 has a sliding groove 12 at its bottom, while the switch component 2 has a corresponding convex groove 24 on its outer side. The inner contour of the sliding groove 12 and the outer contour of the convex groove 24 fit together, allowing the carrier component 1 and the switch component 2 to be snapped together to form a slide rail assembly.

[0030] It is understandable that when the switch body 2 slides back and forth at the bottom of the carrier body 1, it can control the opening and closing of the feeding channel, ensuring that the powder can be smoothly transported to the next pressurization process station after arriving at the carrier body 1.

[0031] Please continue reading the diagram. Figure 4 In this embodiment, the carrier component 1 is provided with a powder carrier cavity 11, so that the carrier component 1 can carry and transport powder through the powder carrier cavity 11; correspondingly, the switch component 2 is provided with a switch hole 21, so that the switch component 2 can control the opening and closing of the powder conveying channel through the switch hole 21.

[0032] It should be noted in detail that, in this embodiment, the powder carrier cavity 11 is inverted conical in shape. After the powder is conveyed into the powder carrier cavity 11, when the carrier component 1 and the switch component 2 are offset from each other, the powder conveying channel is closed, and the powder will gradually accumulate in the powder carrier cavity 11. Specifically, the cone angle of the powder carrier cavity 11 is 20°.

[0033] Furthermore, in this embodiment, the switch hole 21 includes a central hole 211 and multiple sets of surrounding holes 212. The central hole 211 and the surrounding holes are separated by connecting ribs, and the surrounding holes are formed around the central hole 211 to form a porous structure. This allows most of the powder to be conveyed through the central hole 211, while the remaining powder can be conveyed evenly from the surrounding holes, preventing powder accumulation and effectively improving the efficiency of powder conveying.

[0034] Specifically, the central hole 211 is circular with a diameter of 2.0 mm; correspondingly, the surrounding holes are square, and four sets of surrounding holes are symmetrically arranged. The connecting ribs are perpendicular to the inner end face of the surrounding holes, and four sets of connecting ribs are symmetrically arranged.

[0035] It is understandable that if the diameter of the center hole 211 is too large, the overall structural size will be too large, and the internal design space of the equipment will not be able to meet the requirements; while if the diameter of the center hole 211 is too small, the powder will easily accumulate and cannot fall off, resulting in channel blockage. The connecting rib can strengthen the connection between the center hole 211 and the surrounding hole, ensuring that there will be no processing failure when machining the center hole 211 and the surrounding hole on the switch body part 2.

[0036] It should be explained in detail that the top of the central hole 211 is formed with a first guide slope 22, while the top of the connecting rib is correspondingly formed with a second guide slope 23. The guide slope allows the powder to be separated and guided by the slope surface when it falls onto the switch body 2, passing through the central hole 211 and the surrounding hole respectively, ensuring smooth conveying of the powder.

[0037] Understandably, the angle of the guide slope needs to ensure the flowability of the powder while reducing processing difficulty. Specifically, the angle of the first guide slope 22 is 20°, the angle of the second guide slope 23 is 20°, and the width of the connecting rib is 0.5-0.7mm.

[0038] Working principle: The switch body 2 has flow holes (including a central hole 211 and symmetrically arranged surrounding holes). When the switch body 2 slides back and forth at the bottom of the carrier body 1, it can control the opening and closing of the feeding channel. After the powder is conveyed to the powder carrier cavity 11, when the carrier body 1 and the switch body 2 are staggered, the powder conveying channel is closed, and the powder will gradually accumulate in the powder carrier cavity 11. When the carrier body 1 and the switch body 2 are aligned, the powder conveying channel is opened. The guide slope allows the powder to be separated and guided by the slope surface when it falls onto the switch body 2, passing through the central hole 211 and the surrounding holes respectively.

[0039] Through the above technical solution, this application ensures that after the powder reaches the carrier part 1, it can be smoothly transported to the next pressurization process station, effectively solving the problem of powder agglomeration and ensuring that the powder is evenly distributed during the molding process.

[0040] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An ultra-thin inductive powder feeding device, characterized by, The utility model relates to a kind of powder conveying device, including: Carrying body and switch body, the carrying body and the switch body are detachably connected; Powder carrying cavity is opened on the carrying body, and the carrying body is carried by powder carrying cavity The powder conveying channel is switched by the switch hole of the switch body. The powder carrying cavity is inverted conical, and the taper angle of the powder carrying cavity is 20 °.

2. The ultra-thin inductive powder feeding device according to claim 1, characterized in that The center hole is circular, and the diameter of the center hole is 2.0mm.

3. The ultra-thin inductive powder feeding device according to claim 1, characterized in that The first guide slope is formed on the top of the center hole, and the angle of the first guide slope is 20 °.

4. The ultra-thin inductive powder feeding device according to claim 3, characterized in that The surrounding hole is square, and the surrounding hole is symmetrically provided with 4 groups.

5. The ultra-thin inductive powder feeding device according to claim 1, characterized in that, The center hole and the surrounding hole are separated by connecting rib, and the connecting rib is symmetrically provided with 4 groups.

6. The ultra-thin inductive powder feeding device according to claim 1, characterized in that The connecting rib is perpendicular to the inner end surface of the surrounding hole, and the width of the connecting rib is 0.5-0.7mm.

7. The ultra-thin inductive powder feeding device according to claim 6, characterized in that The second guide slope is formed on the top of the connecting rib, and the angle of the second guide slope is 20 °.

8. The ultra-thin inductive powder feeding device according to claim 7, characterized in that The bottom of the carrying body is provided with sliding groove, and the outside of the switch body is provided with convex groove.

9. The ultra-thin inductive powder feeding device according to claim 1, characterized in that The inner contour of the sliding groove and the outer contour of the convex groove are matched.

10. The ultra-thin inductive powder feeding device according to claim 9, characterized in that ​