Winding machine for pearl wool processing
By combining a worm gear mechanism with three-point distributed tension rollers, the problem of stable clamping and tension supply for EPE cotton winding machines with winding drums of different diameters is solved, thus achieving stability and continuity in EPE cotton winding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2026-03-10
AI Technical Summary
Existing EPE foam winding machines cannot stably clamp winding drums of different diameters, and the tension is provided in a single direction, affecting the stability and continuity of EPE foam winding.
A worm gear mechanism is used to drive the screw to achieve synchronous adjustment of the centering distance of the winding rod, and a positioning handle is used to achieve limit fixation. Combined with the three-point distributed fixed roller and tension roller, the elastic force of the torsion spring is used to provide stable transmission tension.
It achieves stable clamping and limiting of winding drums of different diameters, ensuring the stability and continuity of pearl cotton winding, providing more stable transmission tension, and improving the efficiency of winding work.
Smart Images

Figure CN223983222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pearl wool processing technical field, concretely is a kind of for pearl wool processing's winding machine. BACKGROUND
[0002] Pearl wool, also known as polyethylene foam, is a new type of environmentally friendly packaging material. Pearl wool is widely used in the packaging and filling of various products. Pearl wool can also be used as elastic lining for handbags and luggage, sound and heat insulation materials for industrial production, agricultural insulation materials, floating equipment for aquaculture, protective pads for sports goods, life-saving equipment for water operations, and floor decoration and cushioning for homes and hotels.
[0003] The existing winding machine for pearl wool processing has an outer winding drum of a specific diameter fitted on the outer surface of a winding roller of a fixed diameter. The rotation of the winding roller drives the rotation of the outer winding drum, and the pearl wool is wound. A single tension roller is driven by vertically distributed springs, and the tension roller and the vertically adjacent fixed roller work together to meet the tension required for the transmission of pearl wool.
[0004] This type of winding machine for pearl wool processing has some problems. For example, the winding roller of a fixed diameter cannot meet the fitting requirements of different diameter outer winding drums. The cooperation efficiency of the winding roller and the different diameter outer winding drum is affected, which affects the stability and continuity of the pearl wool winding work. The single tension roller and the vertically distributed springs work together, and the tension providing direction is single. The stability is limited during the continuous provision of tension. SUMMARY
[0005] The utility model solves the technical problems of overcoming the defects of the prior art and provides a winding machine for pearl wool processing, which can stably clamp and limit different diameter winding drums, and the fixed roller and the symmetrically distributed tension roller work together to more stably meet the transmission tension requirements of pearl wool, effectively solving the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a winding machine for pearl wool processing, comprising a winding frame, a winding bin is arranged on the upper end of the left side inner wall of the winding frame, and further comprising a winding mechanism and a tension adjusting mechanism.
[0007] The winding mechanism comprises a rotating shaft, a screw rod, a moving seat and a winding rod, the rotating shaft is rotationally connected to the inside of the winding bin, the screw rods are uniformly rotationally connected to the inside of the winding bin, one end of the screw rod close to the center of the winding bin is fixedly connected with a driven bevel gear, the right end of the rotating shaft is fixedly connected with a driving bevel gear, the driven bevel gears are meshingly connected with the driving bevel gear, the middle part of the screw rod is threadedly connected with the moving seat, the right end of the moving seat is fixedly connected with the winding rod, the right end of the winding bin is provided with evenly distributed avoiding openings, the inside of the avoiding openings is slidingly connected with the outer surface of the radially adjacent winding rod;
[0008] The tension adjusting mechanism is arranged at the middle part of the winding frame, can realize stable clamping and limiting of winding drums with different diameters, and the fixed roller and the symmetrically distributed tension rollers work cooperatively, so that the transmission tension requirement of the pearl wool is more stably met.
[0009] Further, the winding mechanism further comprises a worm gear and a worm, the worm gear is fixedly connected to the left end of the rotating shaft, the worm is rotationally connected to the inside of the winding bin, the worm is meshingly connected with the worm gear, the upper end of the worm is fixedly connected with a knob, and the position of the winding rod is adjusted.
[0010] Further, the winding mechanism further comprises a fixed screw rod, a threaded cylinder and a positioning handle, the fixed screw rod is fixedly connected to the center position of the right side surface of the winding bin, the left and right ends of the fixed screw rod are threadedly connected with the threaded cylinders, one end of the outer surface of the threaded cylinder close to the center of the fixed screw rod is rotationally connected with the positioning handle, the inside of the positioning handle is provided with evenly distributed sliding openings, the inside of the sliding openings is slidingly connected with the outer surface of the radially adjacent winding rod, the limiting of the external winding drum is realized, and the guiding work for the winding of the pearl wool is provided.
[0011] Further, the tension adjusting mechanism comprises a fixed roller, a rotating shaft, an adjusting handle, a tension roller and a gear, the fixed roller is rotationally connected to the middle part of the winding frame, the rotating shaft is symmetrically rotationally connected to the middle part of the left and right side surfaces of the winding frame, one end of the rotating shaft close to the center of the winding frame is fixedly connected with the adjusting handle, the lower end between the two adjusting handles transversely adjacent to each other is rotationally connected with the tension roller, the middle part of the rotating shaft is fixedly connected with the gear, the two gears longitudinally adjacent to each other are meshingly connected, the gear and the winding frame are fixedly connected with a torsion spring, the torsion spring is movably sleeved on the outer surface of the transversely adjacent rotating shaft, and the tension requirement in the transmission process of the pearl wool is met.
[0012] Further, the front end of the inside of the winding frame is rotationally connected with two vertically distributed transmission rollers, and the transmission of the pearl wool is realized.
[0013] Further, the front end of the right side surface of the winding frame is provided with a control switch, the input end of the control switch is electrically connected with an external power supply, and the operation of the motor is controlled.
[0014] Further, the rear end of the left side surface of the winding frame is rotationally connected with a rotating column, the right end of the rotating column is fixedly connected with the left end of the winding bin, the left end of the rotating column is fixedly connected with a driven belt pulley, the rear end of the bottom wall of the winding frame is provided with a motor, the left end of the motor output shaft is fixedly connected with a driving belt pulley, the driving belt pulley and the driven belt pulley are drivingly connected through a transmission belt, and the input end of the motor is electrically connected with the output end of the control switch, so as to provide driving force for the winding of the pearl wool.
[0015] Compared with the prior art, the winding machine for pearl wool processing has the following advantages:
[0016] 1. The worm and gear mechanism drives the screw mechanism to realize the synchronous centering distance adjustment of the three winding rods, thereby realizing the stable outward support of the winding drum with different diameters, and then the positioning handle is used for limiting and fixing the winding drum, and the positioning handle provides guidance and limiting work for the winding work of the pearl wool.
[0017] 2. The fixed roller and the symmetrically distributed tension rollers cooperate in a three-point distribution mode, and simultaneously move synchronously under the adjustment handle under the meshing action of the two gears adjacent in the longitudinal direction, and under the elastic force of the torsional spring, the transmission tension requirement of the pearl wool is more stably met. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the utility model;
[0019] Figure 2 It is a sectional view structural schematic view of the utility model;
[0020] Figure 3 It is a sectional view structural schematic view of the rear side of the utility model;
[0021] Figure 4 It is an enlarged structural schematic view of the A place of the utility model;
[0022] Figure 5 It is an enlarged structural schematic view of the B place of the utility model.
[0023] In the drawing: 1 winding frame, 2 winding bin, 3 winding mechanism, 31 rotating shaft, 32 screw, 33 moving seat, 34 winding rod, 35 worm wheel, 36 worm, 37 fixed screw, 38 threaded cylinder, 39 positioning handle, 4 tension adjusting mechanism, 41 fixed roller, 42 rotating shaft, 43 adjustment handle, 44 tension roller, 45 gear, 5 conveying roller, 6 rotating column, 7 driven belt pulley, 8 driving belt pulley, 9 motor, 10 control switch. DETAILED DESCRIPTION
[0024] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0025] Please refer to Figures 1-5 The embodiment provides a technical scheme: a winding machine for pearl wool processing, comprising a winding frame 1, the upper end of the left side inner wall of the winding frame 1 is provided with a winding bin 2, further comprising a winding mechanism 3 and a tension adjusting mechanism 4.
[0026] The winding mechanism 3 comprises a rotating shaft 31, a screw rod 32, a moving seat 33 and a winding rod 34, the rotating shaft 31 is rotationally connected to the inside of the winding bin 2, the screw rod 32 is uniformly rotationally connected to the inside of the winding bin 2, one end of the screw rod 32 close to the center of the winding bin 2 is fixedly connected with a driven bevel gear, the right end of the rotating shaft 31 is fixedly connected with a driving bevel gear, the driven bevel gears are meshingly connected with the driving bevel gear, the middle part of the screw rod 32 is threadedly connected with the moving seat 33, the right end of the moving seat 33 is fixedly connected with the winding rod 34, the right end of the winding bin 34 is provided with evenly distributed avoiding openings, the inside of the avoiding openings is slidingly connected with the outer surface of the radially adjacent winding rod 34, the winding mechanism 3 further comprises a worm gear 35 and a worm 36, the worm gear 35 is fixedly connected to the left end of the rotating shaft 31, the worm 36 is rotationally connected to the inside of the winding bin 2, the worm 36 is meshingly connected with the worm gear 35, the upper end of the worm 36 is fixedly connected with a knob, the winding mechanism 3 further comprises a fixed screw rod 37, a threaded cylinder 38 and a positioning handle 39, the fixed screw rod 37 is fixedly connected to the center position of the right surface of the winding bin 2, the left and right ends of the fixed screw rod 37 are threadedly connected with the threaded cylinder 38, the outer surface of the threaded cylinder 38 close to the center of the fixed screw rod 37 is rotationally connected with the positioning handle 39, the inside of the positioning handle 39 is provided with evenly distributed sliding openings, the inside of the sliding openings is slidingly connected with the outer surface of the radially adjacent winding rod 34, the required external winding cylinder is sleeved between the three winding rods 34, at the same time, the left end of the external winding cylinder is in contact with the left positioning handle 39, then the worm 36 is rotated by the knob, the rotation of the worm 36 drives the rotation of the worm gear 35, the rotation of the worm gear 35 drives the rotation of the rotating shaft 31, the rotation of the rotating shaft 31 drives the rotation of the driving bevel gear, and the rotation of the driving bevel gear drives the rotation of the evenly distributed driven bevel gears, the rotation of the driven bevel gears drives the rotation of the radially adjacent screw rods 32, the rotation of the screw rods 32 drives the radially adjacent moving seats 33 to move away from the center of the winding bin 2, the movement of the moving seats 33 drives the radially adjacent winding rods 34 to move away from the center of the winding bin 2, the winding rods 34 slide in the corresponding avoiding openings and sliding openings, when the winding rods 34 are in contact with the external winding cylinder and realize the stable external support of the external winding cylinder, the knob is stopped, then the right threaded cylinder 38 is threadedly connected to the outer surface of the fixed screw rod 37, then the threaded cylinder 38 is rotated, the left movement of the threaded cylinder 38 drives the left movement of the right positioning handle 39, when the right positioning handle 39 is in contact with the external winding cylinder, the threaded cylinder 38 is stopped;
[0027] The tension adjusting mechanism 4 is arranged in the middle of the winding frame 1, and the tension adjusting mechanism 4 comprises a fixed roller 41, a rotating shaft 42, an adjusting handle 43, a tension roller 44 and a gear 45. The fixed roller 41 is rotationally connected to the middle of the winding frame 1. The rotating shaft 42 is symmetrically rotationally connected to the middle of the left and right side surfaces of the winding frame 1 (the rotating shafts 42 are symmetrically relative to the vertical plane where the fixed roller 41 is located). The left end of the rotating shaft 42 is fixedly connected with the adjusting handle 43. The lower end between the two adjusting handles 43 which are horizontally adjacent is rotationally connected with the tension roller 44. The middle of the rotating shaft 42 is fixedly connected with the gear 45. The two gears 45 which are longitudinally adjacent are meshingly connected. The gear 45 and the winding frame 1 are fixedly connected with a torsion spring. The torsion spring is movably sleeved on the outer surface of the rotating shaft 42 which is horizontally adjacent. The front end inside the winding frame 1 is rotationally connected with two transmission rollers 5 which are vertically distributed. The pearl wool successively passes through the two transmission rollers 5, the lower end of the front side tension roller 45, the upper end of the fixed roller 41 and the lower end of the rear side tension roller 45. The pearl wool provides an upward force to the tension roller 45 in the transmission process. The tension roller 45 rotates upward around the central axis of the vertically adjacent rotating shaft 42 under the auxiliary action of the corresponding adjusting handle 43. At the same time, the meshing connection of the two gears 45 which are longitudinally adjacent makes the two rotating shafts 42 rotate in opposite directions synchronously. At the same time, the rotation of the gear 45 makes the horizontally adjacent torsion springs bear a certain force. The elastic force of the torsion spring acts on the corresponding adjusting handle 43. At the same time, the three-point distribution of the two tension rollers 45 and the fixed roller 41 provides the required tension for the transmission of the pearl wool, and guarantees the stability of the pearl wool winding work.
[0028] The front end of the right side surface of the winding frame 1 is provided with a control switch 10. The input end of the control switch 10 is electrically connected with an external power supply.
[0029] The rear end of the left side surface of the winding frame 1 is rotationally connected with a rotating column 6. The right end of the rotating column 6 is fixedly connected with the left end of the winding bin 2. The left end of the rotating column 6 is fixedly connected with a driven pulley 7. The rear end of the bottom wall of the winding frame 1 is provided with a motor 9. The left end of the output shaft of the motor 9 is fixedly connected with a driving pulley 8. The driving pulley 8 and the driven pulley 7 are drivingly connected through a transmission belt. The input end of the motor 9 is electrically connected with the output end of the control switch 10. The operation of the motor 9 is realized through the control switch 10. The output shaft of the motor 9 rotates to drive the driving pulley 8 to rotate. The driving pulley 8 drives the driven pulley 7 to rotate through the transmission belt. The driven pulley 7 drives the rotating column 6 to rotate. The rotating column 6 drives the winding rods 34 which are uniformly distributed to rotate, realizing the winding work of the pearl wool. The pearl wool is wound on the outer surface of the external winding drum.
[0030] The working principle of the winding machine for pearl wool processing is as follows: in working, personnel first stably place the winding frame 1, the winding bin 2 and other mechanisms on a horizontal working area, after stable placement, the personnel thread the external winding drum between the three winding rods 34, and make the left end of the external winding drum contact with the left positioning handle 39, then the personnel rotate the worm 36 through the knob, the rotation of the worm 36 drives the rotation of the worm wheel 35, the rotation of the worm wheel 35 drives the rotation of the rotating shaft 31, the rotation of the rotating shaft 31 drives the rotation of the driving bevel gear, and then the rotation of the driving bevel gear drives the rotation of the uniformly distributed driven bevel gears, the rotation of the driven bevel gears drives the rotation of the radially adjacent screws 32, the rotation of the screws 32 drives the movement of the radially adjacent moving seats 33 away from the center of the winding bin 2, the movement of the moving seats 33 drives the movement of the radially adjacent winding rods 34 away from the center of the winding bin 2, the winding rods 34 slide in the corresponding avoiding openings and sliding openings, when the winding rods 34 contact with the external winding drum and realize the stable outward support of the external winding drum, the personnel stop rotating the knob, then the personnel thread the right thread drum 38 into the outer surface of the fixed screw 37, then the personnel rotate the thread drum 38, the left movement of the thread drum 38 drives the left movement of the right positioning handle 39, when the right positioning handle 39 contacts with the external winding drum, the personnel stop rotating the thread drum 38, then the personnel realize the rotation of the motor 9 through the control switch 10, the rotation of the output shaft of the motor 9 drives the rotation of the driving belt pulley 8, the rotation of the driving belt pulley 8 drives the rotation of the driven belt pulley 7 through the transmission belt, the rotation of the driven belt pulley 7 drives the rotation of the rotating column 6, the rotation of the rotating column 6 drives the rotation of the winding bin 2, and then the rotation of the winding bin 2 drives the rotation of the uniformly distributed winding rods 34, so that the winding work of the pearl wool is realized, the pearl wool is wound on the outer surface of the external winding drum, at the same time, the pearl wool passes through two transmission rollers 5, the lower end of the front tension roller 45, the upper end of the fixed roller 41 and the lower end of the rear tension roller 45 in sequence, the pearl wool provides upward force to the tension rollers 45 in the transmission process, the tension rollers 45 rotate upward around the central axis of the vertically adjacent rotating shaft 42 under the auxiliary action of the corresponding adjusting handle 43, at the same time, the two gears 45 are meshed and connected, so that the two rotating shafts 42 rotate synchronously and in opposite directions, at the same time, the rotation of the gear 45 drives the torsion of the transversely adjacent torsion spring, the elastic force of the torsion spring acts on the corresponding adjusting handle 43, at the same time, the three-point distribution of the two tension rollers 45 and the fixed roller 41 provides the required tension for the transmission of the pearl wool, and guarantees the stability of the pearl wool winding work.
[0031] It is worth noting that the control switch 10 disclosed in the above embodiment is provided with a control button corresponding to the motor 9 and controlling the switch of the motor 9.
[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A winding machine for processing pearl wool, comprising a winding frame (1), the upper end of the inner wall of the left side of the winding frame (1) is provided with a winding bin (2), characterized in that: It also includes winding mechanism (3) and tension adjusting mechanism (4); The winding mechanism (3) comprises a rotating shaft (31), a screw rod (32), a moving seat (33) and a winding rod (34), the rotating shaft (31) is rotatably connected to the inside of the winding bin (2), the screw rod (32) is rotatably connected to the inside of the winding bin (2), the screw rod (32) is fixedly connected with a driven bevel gear at one end close to the center of the winding bin (2), the right end of the rotating shaft (31) is fixedly connected with a driving bevel gear, the driven bevel gears are meshingly connected with the driving bevel gear, the middle part of the screw rod (32) is threadedly connected with the moving seat (33), the right end of the moving seat (33) is fixedly connected with the winding rod (34), the right end of the winding bin (2) is provided with evenly distributed avoiding openings, the inside of the avoiding openings is slidably connected with the outer surface of the radially adjacent winding rod (34); The tension adjusting mechanism (4) is arranged in the middle part of the winding frame (1).
2. The winding machine for processing pearl wool according to claim 1, characterized in that: The winding mechanism (3) further comprises a worm gear (35) and a worm (36), the worm gear (35) is fixedly connected to the left end of the rotating shaft (31), the worm (36) is rotatably connected to the inside of the winding bin (2), the worm (36) is meshingly connected with the worm gear (35), and the upper end of the worm (36) is fixedly connected with a knob.
3. The winding machine for processing pearl wool according to claim 1, characterized in that: The winding mechanism (3) further comprises a fixed screw rod (37), a threaded cylinder (38) and a positioning handle (39), the fixed screw rod (37) is fixedly connected to the center position of the right side surface of the winding bin (2), the left and right ends of the fixed screw rod (37) are threadedly connected with the threaded cylinder (38), the outer surface of the threaded cylinder (38) is rotatably connected with the positioning handle (39) at one end close to the center of the fixed screw rod (37), the inside of the positioning handle (39) is provided with evenly distributed sliding openings, and the inside of the sliding openings is slidably connected with the outer surface of the radially adjacent winding rod (34).
4. The winding machine for processing pearl wool according to claim 1, characterized in that: The tension adjusting mechanism (4) comprises a fixed roller (41), a rotating shaft (42), an adjusting handle (43), a tension roller (44) and a gear (45), the fixed roller (41) is rotatably connected to the middle part of the winding frame (1), the rotating shaft (42) is symmetrically rotatably connected to the middle part of the left and right side surfaces of the winding frame (1), the end of the rotating shaft (42) close to the center of the winding frame (1) is fixedly connected with the adjusting handle (43), the lower end between the two adjusting handles (43) transversely adjacent is rotatably connected with the tension roller (44), the middle part of the rotating shaft (42) is fixedly connected with the gear (45), the two gears (45) longitudinally adjacent are meshingly connected, the torsional spring is fixedly connected between the gear (45) and the winding frame (1), and the torsional spring is movably sleeved on the outer surface of the transversely adjacent rotating shaft (42).
5. The winding machine for processing pearl wool according to claim 1, characterized in that: The front end of the inside of the winding frame (1) is rotatably connected with two vertically distributed conveying rollers (5).
6. The winding machine for processing pearl wool according to claim 1, characterized in that: The front end of the right side surface of the winding frame (1) is provided with a control switch (10), and the input end of the control switch (10) is electrically connected with an external power supply.
7. A winding machine for processing pearl wool according to claim 6, characterized in that: The rear end of the left surface of the winding frame (1) is rotationally connected with a rotating column (6), the right end of the rotating column (6) is fixedly connected with the left end of the winding bin (2), the left end of the rotating column (6) is fixedly connected with a driven belt pulley (7), the rear end of the bottom wall of the winding frame (1) is provided with a motor (9), the left end of the output shaft of the motor (9) is fixedly connected with a driving belt pulley (8), the driving belt pulley (8) and the driven belt pulley (7) are drivingly connected through a transmission belt, and the input end of the motor (9) is electrically connected with the output end of a control switch (10).