Amorphous nanocrystalline soft magnetic strip production device

Abstract

The utility model discloses an amorphous nanocrystalline soft magnetic strip production device which comprises a base plate, a first stand column is fixedly installed at the left end of the outer surface of the upper end of the base plate, a second stand column is fixedly installed at the right end of the outer surface of the upper end of the base plate, and a driven shaft is fixedly installed in the middle of the upper end of the outer surface of the right side of the second stand column. One end of the driven shaft is connected with a first rotating arm, a bearing is arranged between the driven shaft and the first rotating arm, and the driven shaft is rotationally connected with the first rotating arm through the bearing. According to the amorphous nanocrystalline soft magnetic strip production device, the double-station winding exchange assembly is arranged, two sets of winding stations can be conveniently driven to be exchanged, when one set of winding barrels conduct winding, discharging can be conducted on the winding barrels on the other set of stations or a new winding barrel can be installed, the production efficiency is improved, and the production cost is reduced. And a second motor is arranged, so that the winding barrel is conveniently driven to wind the amorphous nanocrystalline soft magnetic strip.

Description

Technical Field

[0001] This utility model relates to the technical field of amorphous nanocrystalline soft magnetic tape production equipment, specifically an amorphous nanocrystalline soft magnetic tape material production device. Background Technology

[0002] In the production process of amorphous and nanocrystalline flexible magnetic tape, the tape spinning machine spins molten alloy into amorphous thin tape using high-speed rotating cooling rollers. The tape then needs to be collected in real-time by a winding machine. If the tape is not wound up in time, it will accumulate disorderly, causing tape breakage or surface damage, severely affecting product quality and production efficiency.

[0003] Currently, most existing winding devices adopt a single-station design, meaning they are equipped with only one winding station. During the winding process, the machine needs to be stopped for a long time to replace the roll or unload the material, which reduces production efficiency.

[0004] To this end, we propose a production device for amorphous and nanocrystalline soft magnetic tape. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides an amorphous and nanocrystalline soft magnetic tape production device with advantages such as dual workstations and improved loading and unloading efficiency, which can effectively solve the problems in the background technology.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an amorphous nanocrystalline soft magnetic tape production device, comprising a substrate, a first column fixedly installed on the left end of the upper outer surface of the substrate, a second column fixedly installed on the right end of the upper outer surface of the substrate, a driven shaft fixedly installed in the middle of the upper part of the right outer surface of the second column, a first rotating arm connected to one end of the driven shaft, a bearing provided between the driven shaft and the first rotating arm, the driven shaft being rotatably connected to the first rotating arm through the bearing, a first air shaft installed at both ends of the right outer surface of the first rotating arm, a dual-station winding and changing assembly installed on the upper part of the right outer surface of the second column, a second rotating arm provided on the upper part of the left side of the second column, and active rotation assemblies installed at both ends of the second rotating arm, the dual-station winding and changing assembly comprising a transmission box, a rotating shaft, a first motor, a first worm and a first worm wheel, and the active rotation assembly comprising a second motor, a second air shaft, a second worm, a second worm wheel and a transmission cavity, the transmission box being fixedly installed on the upper part of the right outer surface of the second column.

[0009] Preferably, a bearing is provided between the first air shaft and the first rotating arm, and one end of the first air shaft is rotatably connected to the first rotating arm through the bearing.

[0010] Preferably, the first worm and the first worm wheel are both located inside the transmission box. The first motor is fixedly installed at the bottom of the outer surface of the front end of the transmission box. The first worm is connected to one end of the outer surface of the first motor. The first worm wheel is located on the upper outer surface of the first worm. The first worm wheel is fixedly installed on the outer wall of the right end of the rotating shaft. The outer surface of the left end of the rotating shaft is fixedly connected to the middle of the outer surface of the right side of the second rotating arm.

[0011] Preferably, the upper outer surface of the first worm gear meshes with the lower outer surface of the first worm wheel. A bearing is provided between the first worm gear and the transmission box, and the first worm gear is rotatably connected to the transmission box through the bearing. Bearings are provided between the rotating shaft and the transmission box and the second column, and the rotating shaft is rotatably connected to the transmission box and the second column through the bearing. A coupling is provided between the first worm gear and the first motor, and one end of the outer surface of the first worm gear is fixedly connected to one end of the outer surface of the output shaft of the first motor through the coupling.

[0012] Preferably, the transmission cavity is opened inside both ends of the second rotating arm, the second worm wheel and the second worm are both located in the transmission cavity, the second motor is fixedly installed at both ends of the upper outer surface of the second rotating arm, the second worm wheel is fixedly installed on the outer wall of one end of the second air shaft, and the second worm wheel is located on one side of the outer surface of the second worm.

[0013] Preferably, one outer surface of the second worm meshes with one outer surface of the second worm wheel. Bearings are provided between the second worm, the second air shaft, and the second rotating arm. The second worm and the second air shaft are rotatably connected to the second rotating arm through the bearings. A coupling is provided between the second worm and the second motor. The upper outer surface of the second worm is fixedly connected to the lower outer surface of the output shaft of the second motor through the coupling.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides an amorphous nanocrystalline soft magnetic tape production device, which has the following beneficial effects:

[0016] 1. This amorphous nanocrystalline soft magnetic tape production device, by setting up a dual-station winding and switching component, realizes the rapid switching between two sets of winding stations. While one set of rolls is being wound, the other set of stations can simultaneously perform unloading or installation of new rolls, avoiding the downtime waiting time of traditional single-station winding and significantly improving the continuity and efficiency of production.

[0017] 2. This amorphous nanocrystalline soft magnetic tape production device adopts an air shaft and a motor-driven worm gear transmission mechanism to realize automatic clamping and rotating winding of the roll, reducing the complexity and labor intensity of manual operation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an amorphous nanocrystalline soft magnetic tape production device according to the present invention.

[0019] Figure 2 This is a partial structural schematic diagram of an amorphous nanocrystalline soft magnetic tape production device according to the present invention.

[0020] Figure 3 This is a schematic diagram of the structure of the second column, the second rotating arm, the active rotation component, and the dual-station winding and changing component in an amorphous nanocrystalline soft magnetic tape production device of this utility model.

[0021] Figure 4 This utility model relates to an amorphous nanocrystalline soft magnetic tape production device. Figure 3 Side view of the structure.

[0022] In the figure: 1. Base plate; 2. First column; 3. Second column; 4. First rotating arm; 5. Second rotating arm; 6. Driven shaft; 7. First air shaft; 8. Active rotation assembly; 9. Dual-station winding and changing assembly; 10. Transmission box; 11. Rotating shaft; 12. First motor; 13. Second motor; 14. Second air shaft; 15. First worm; 16. First worm wheel; 17. Second worm; 18. Second worm wheel; 19. Transmission cavity. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] This embodiment is an amorphous nanocrystalline soft magnetic tape production device.

[0025] like Figure 1-4As shown, the system includes a substrate 1. A first column 2 is fixedly mounted on the left end of the upper outer surface of the substrate 1, and a second column 3 is fixedly mounted on the right end of the upper outer surface of the substrate 1. A driven shaft 6 is fixedly mounted on the middle of the upper part of the right outer surface of the second column 3. One end of the driven shaft 6 is connected to a first rotating arm 4. A bearing is provided between the driven shaft 6 and the first rotating arm 4, and the driven shaft 6 is rotatably connected to the first rotating arm 4 through the bearing. First air shafts 7 are mounted at both the front and rear ends of the right outer surface of the first rotating arm 4. The right outer surface of the second column 3... The upper part is equipped with a dual-station winding and changing assembly 9. The upper part of the left side of the second column 3 is provided with a second rotating arm 5. The two ends of the second rotating arm 5 are equipped with active rotating assemblies 8. The dual-station winding and changing assembly 9 includes a transmission box 10, a rotating shaft 11, a first motor 12, a first worm 15 and a first worm wheel 16. The active rotating assembly 8 includes a second motor 13, a second air shaft 14, a second worm 17, a second worm wheel 18 and a transmission cavity 19. The transmission box 10 is fixedly installed on the upper part of the outer surface of the right side of the second column 3.

[0026] A bearing is provided between the first air shaft 7 and the first rotating arm 4. One end of the first air shaft 7 is rotatably connected to the first rotating arm 4 through the bearing. The first worm 15 and the first worm wheel 16 are both located inside the transmission box 10. The first motor 12 is fixedly installed at the bottom of the outer surface of the front end of the transmission box 10. The first worm 15 is connected to the outer surface of one end of the first motor 12. The first worm wheel 16 is located on the outer surface of the upper end of the first worm 15. The first worm wheel 16 is fixedly installed on the outer wall of the right end of the rotating shaft 11. The outer surface of the left end of the rotating shaft 11 is fixedly connected to the middle of the outer surface of the right side of the second rotating arm 5. The outer surface of the upper end of the first worm 15 meshes with the outer surface of the lower end of the first worm wheel 16. A bearing is provided between the first worm 15 and the transmission box 10. The first worm 15 is rotatably connected to the transmission box 10 through the bearing. Bearings are provided between the rotating shaft 11 and the transmission box 10 and the second column 3. The rotating shaft 11 is rotatably connected to the transmission box 10 and the second column 3 through the bearing. The first worm 15 and the first worm wheel 16 are rotatably connected to the transmission box 10 and the second column 3 through the bearing. The first worm 15 and the first worm wheel 16 are rotatably connected to the transmission box 10 and the second rotating arm 4 ... A coupling is provided between the first motors 12. The outer surface of one end of the first worm 15 is fixedly connected to the outer surface of one end of the output shaft of the first motor 12 through the coupling. The transmission cavity 19 is opened inside both ends of the second rotating arm 5. The second worm wheel 18 and the second worm 17 are both located in the transmission cavity 19. The second motor 13 is fixedly installed at both ends of the upper outer surface of the second rotating arm 5. The second worm wheel 18 is fixedly installed on the outer wall of one end of the second air shaft 14. The second worm wheel 18 is located on one side of the outer surface of the second worm 17. One side of the outer surface of the second worm 17 meshes with one side of the outer surface of the second worm wheel 18. Bearings are provided between the second worm 17, the second air shaft 14 and the second rotating arm 5. The second worm 17 and the second air shaft 14 are rotatably connected to the second rotating arm 5 through the bearings. A coupling is provided between the second worm 17 and the second motor 13. The upper outer surface of the second worm 17 is fixedly connected to the lower outer surface of the output shaft of the second motor 13 through the coupling.

[0027] It should be noted that this utility model is a production device for amorphous and nanocrystalline soft magnetic tape. When installing the roll, the roll is first placed on the first air shaft 7 and moved towards the first rotating arm 4. After leveling, it is moved towards the second column 3, and the other end of the roll is placed onto the second air shaft 14. Both the first air shaft 7 and the second air shaft 14 are connected to an external air pump via a pneumatic rotary joint. The pneumatic rotary joint has a 360-degree rotation capability, ensuring that the air pipe will not tangle under various movement conditions. After fixing, the second motor 13 drives the second worm gear 17 to rotate. The second worm gear 17 is connected to the first air shaft 7 and the second air shaft 14 via a pneumatic rotary joint. The second worm gear 18 drives the second air shaft 14 to rotate, thereby driving the coil to rotate and realize the winding of the material. The dual-station winding and changing component 9 is set to facilitate the switching of the two sets of winding stations. While one set of coils is winding, the coils at the other set of stations can be unloaded or new coils can be installed, improving production efficiency. The operation of the first motor 12 drives the first worm gear 15 to rotate. The first worm gear 15 drives the rotating shaft 11 to rotate through the first worm gear 16. The rotating shaft 11 drives the second rotating arm 5 to rotate. The positions of the two sets of second motors 13 and the first air shaft 7 of the lifting ring are specified.

[0028] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An apparatus for producing an amorphous nanocrystalline soft magnetic strip material comprising a base plate (1), characterized in that: The left end of the upper outer surface of the substrate (1) is fixedly installed with a first column (2), the right end of the upper outer surface of the substrate (1) is fixedly installed with a second column (3), the middle of the upper outer surface of the right side of the second column (3) is fixedly installed with a driven shaft (6), one end of the driven shaft (6) is connected with a first rotary arm (4), a bearing is arranged between the driven shaft (6) and the first rotary arm (4), the driven shaft (6) is rotatably connected with the first rotary arm (4) through the bearing, the front and rear ends of the outer surface of the right side of the first rotary arm (4) are both installed with a first air expansion shaft (7), the upper part of the right side of the second column (3) is installed with a double-station winding changing assembly (9), the upper part of the left side of the second column (3) is provided with a second rotary arm (5), both ends of the second rotary arm (5) are installed with a driving rotating assembly (8), the double-station winding changing assembly (9) comprises a transmission box (10), a rotating shaft (11), a first motor (12), a first worm (15) and a first worm wheel (16), and the driving rotating assembly (8) comprises a second motor (13), a second air expansion shaft (14), a second worm (17), a second worm wheel (18) and a transmission cavity (19), and the transmission box (10) is fixedly installed on the upper part of the right side of the second column (3).

2. The apparatus for producing an amorphous nanocrystalline soft magnetic strip according to claim 1, wherein: A bearing is arranged between the first air expansion shaft (7) and the first rotary arm (4), and one end of the first air expansion shaft (7) is rotatably connected with the first rotary arm (4) through the bearing.

3. The amorphous nanocrystalline soft magnetic tape production apparatus according to claim 2, characterized in that: The first worm (15) and the first worm wheel (16) are both located in the interior of the transmission box (10), the first motor (12) is fixedly installed on the bottom of the front end of the outer surface of the transmission box (10), one end of the outer surface of the first motor (12) is connected with the first worm (15), the first worm wheel (16) is located on the upper end of the outer surface of the first worm (15), and the first worm wheel (16) is fixedly installed on the outer wall of the right end of the rotating shaft (11).

4. The apparatus of claim 3, wherein: The upper end of the outer surface of the first worm (15) and the lower end of the outer surface of the first worm wheel (16) are in mesh with each other, a bearing is arranged between the first worm (15) and the transmission box (10), the first worm (15) is rotatably connected with the transmission box (10) through the bearing, bearings are arranged between the rotating shaft (11) and the transmission box (10) and the second column (3), the rotating shaft (11) is rotatably connected with the transmission box (10) and the second column (3) through the bearings, a shaft coupling is arranged between the first worm (15) and the first motor (12), and one end of the outer surface of the first worm (15) is fixedly connected with one end of the outer surface of the output shaft of the first motor (12) through the shaft coupling.

5. The amorphous nanocrystalline flexible magnetic tape production apparatus according to claim 4, characterized in that: The transmission cavity (19) is arranged in the interior of the two ends of the second rotating arm (5), the second worm gear (18) and the second worm (17) are located in the transmission cavity (19), the second motor (13) is fixedly installed on the front and back ends of the outer surface of the upper end of the second rotating arm (5), the second worm gear (18) is fixedly installed on the outer wall of one end of the second air expansion shaft (14), and the second worm gear (18) is located on the outer surface of one side of the second worm (17).

6. The apparatus of claim 5, wherein: The outer surface of one side of the second worm (17) is meshed with the outer surface of one side of the second worm gear (18), bearings are arranged between the second worm (17), the second air expansion shaft (14) and the second rotating arm (5), the second worm (17) and the second air expansion shaft (14) are rotationally connected with the second rotating arm (5) through the bearings, a shaft coupling is arranged between the second worm (17) and the second motor (13), and the outer surface of the upper end of the second worm (17) is fixedly connected with the outer surface of the lower end of the output shaft of the second motor (13) through the shaft coupling.

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