Furnace cover lifting and moving device of pit furnace for wind power flange heat treatment

Abstract

The utility model discloses a pit furnace cover lifting and moving device for wind power flange heat treatment, and relates to the technical field of lifting and moving of furnace covers, the pit furnace cover lifting and moving device for wind power flange heat treatment comprises a furnace cover lifting device, and a moving and lifting base is installed on the outer surface of a left-right moving assembly. The outer side surfaces of the two driven shafts are each provided with two limiting recovery discs, and the outer side surfaces of the four limiting recovery discs are fixedly provided with chains. The four chains are synchronously wound and lifted through the four limiting recovery discs, it is ensured that the lifting force of the hooks to the pit furnace cover body is evenly distributed, the pit furnace cover body is prevented from inclining or shaking in the lifting process, the four chains are stressed at the same time, the weight of the pit furnace cover body is evenly dispersed, and the safety of the pit furnace cover body is improved. The bearing pressure of a single chain is reduced, the service life of the chain is prolonged, the limiting recovery disc effectively prevents the chain from falling off in the lifting process, and the safety in the lifting process is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to furnace cover lifting movement technical field, concretely is a kind of furnace cover lifting movement device for wind power flange heat treatment of well type furnace. BACKGROUND

[0002] During the heat treatment of wind power flange, heating, heat preservation and cooling processes are needed for the flange, and the lifting movement of the furnace cover facilitates the inspection of the quality of the flange by the operator, such as observing whether the heating of the flange is uniform, whether there are cracks or deformation on the surface, etc. When a batch of flanges is completed heat treatment, the furnace cover needs to be opened so that the flanges can be taken out from the furnace and new flanges can be put in for the next round of heat treatment. The lifting movement of the furnace cover is a key step to realize this operation.

[0003] The existing furnace cover lifting movement device for well type furnace holds the furnace cover by clamping, which is relatively troublesome and needs to adjust the clamping position, tighten the clamping device, etc. These operations are time-consuming and labor-intensive. The well type furnace cover has a large weight, and the clamping device cannot evenly distribute the weight of the furnace cover, resulting in tilting, shaking or damage of the furnace cover during lifting and movement. The clamping device only clamps at a certain local position of the furnace cover, so this position will bear excessive pressure, causing the furnace cover to deform or be damaged. Uneven clamping causes the furnace cover to be unstable during lifting, which is prone to shaking or tilting, thereby affecting the use effect and safety of the lifting device. SUMMARY

[0004] The utility model provides a kind of furnace cover lifting movement device for wind power flange heat treatment of well type furnace, with the advantage that furnace cover for wind power flange heat treatment of well type furnace is stably lifted and moved, to solve the problem that furnace cover for wind power flange heat treatment of well type furnace shakes during lifting and movement.

[0005] To achieve the purpose of stably lifting and moving the furnace cover for wind power flange heat treatment of well type furnace, the utility model provides the following technical scheme: a kind of furnace cover lifting movement device for wind power flange heat treatment of well type furnace, including furnace cover lifting device, left and right movement assembly is installed in the inside of the furnace cover lifting device, mobile lifting base is installed on the outer surface of the left and right movement assembly, the inner side surface of the mobile lifting base is in movable contact with the outer side surface of furnace cover lifting device, lifting power assembly is installed on the outer side surface of the furnace cover lifting device, two driven shafts are movably installed in the inside of the mobile lifting base, two limit recovery discs are installed on the outer side surface of the two driven shafts, lifting groove is arranged in the inside of the mobile lifting base, four lock chains are fixedly installed on the outer side surface of the four limit recovery discs, hooks are installed on one end surface of the four lock chains, and fixed assembly is installed on the top end surface of the mobile lifting base.

[0006] As a preferred technical solution of this utility model, the left and right moving component includes a first motor and a ball screw. The first motor is installed on the top surface of the furnace cover lifting device, and the ball screw is installed on the outer surface of the output end of the first motor.

[0007] As a preferred embodiment of this utility model, a screw slider is movably mounted on the outer surface of the ball screw, and the top surface of the screw slider is fixedly connected to the bottom surface of the movable lifting base.

[0008] As a preferred technical solution of this utility model, a well-type furnace cover is installed on the inner side of the furnace cover lifting device, and four retaining ring plates are evenly installed on the outer surface of the well-type furnace cover. The outer surface of the hook is in contact with the inner surface of the retaining ring plate.

[0009] As a preferred embodiment of the present invention, the lifting power assembly includes a second motor and a rotating shaft. The second motor is mounted on the inner surface of the movable lifting base, and the rotating shaft is mounted on the outer surface of the output end of the second motor. A drive gear is mounted on the outer surface of the rotating shaft.

[0010] As a preferred embodiment of this utility model, a drive gear is installed on the outer surface of each of the two driven shafts, and a chain is movably installed on the outer surface of the drive gear and the outer surfaces of the two driven gears.

[0011] As a preferred embodiment of this utility model, the fixing component includes a hydraulic press and a connecting plate. The hydraulic press is installed on the top surface of the movable lifting base, and the connecting plate is installed on the outer surface of the output end of the hydraulic press. Four pressure blocks are installed on the bottom surface of the connecting plate, and rubber retaining rings are installed on the bottom surfaces of the four pressure blocks. The outer surface of the rubber retaining rings is in movable contact with the outer surface of the chain, and the outer surface of the rubber retaining rings is in movable contact with the inner surface of the limiting recovery disc.

[0012] Compared with the prior art, this utility model provides a lifting and moving device for the furnace cover of a pit furnace used for heat treatment of wind power flanges, which has the following advantages:

[0013] This lifting and moving device for the furnace cover of a wind turbine flange heat treatment system uses four chains that are simultaneously wound and lifted by a limiting and recovery disc. This ensures that the lifting force of the hook on the furnace cover is evenly distributed, preventing the furnace cover from tilting or swaying during the lifting process, thus improving the stability of the lifting. The simultaneous force on the four chains evenly distributes the weight of the furnace cover, reducing the load-bearing pressure on each individual chain and extending the service life of the chains. The limiting and recovery disc effectively prevents the chains from falling off during the lifting process, ensuring the safety of the lifting process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall structure of the well-type furnace cover of this utility model;

[0016] Figure 3 This is a schematic diagram of the overall structure of the lifting power component of this utility model;

[0017] Figure 4 This is a schematic diagram of the internal structure of the lifting power component of this utility model.

[0018] In the diagram: 1. Furnace cover lifting device; 2. First motor; 3. Ball screw; 4. Screw slider; 5. Moving lifting base; 6. Second motor; 7. Rotating shaft; 8. Drive gear; 9. Driven gear; 10. Chain; 11. Driven shaft; 12. Limiting recovery disc; 13. Lifting groove; 14. Hydraulic press; 15. Well furnace cover; 16. Connecting plate; 17. Press block; 18. Rubber retaining ring block; 19. Retaining ring plate; 20. Hook; 21. Chain. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-4This utility model discloses a furnace cover lifting and moving device for a well-type furnace used in the heat treatment of wind power flanges. It includes a furnace cover lifting device 1, with a left-right moving component installed inside the device. A movable lifting base 5 is mounted on the outer surface of the left-right moving component. The inner surface of the movable lifting base 5 is in movable contact with the outer surface of the furnace cover lifting device 1. A lifting power component is mounted on the outer surface of the furnace cover lifting device 1. Two driven shafts 11 are movably installed inside the movable lifting base 5. Two limiting recovery discs 12 are mounted on the outer surface of each of the two driven shafts 11. A lifting groove 13 is opened inside the movable lifting base 5. Chains 21 are fixedly mounted on the outer surfaces of the four limiting recovery discs 12. One end of each chain 21 is equipped with... With hooks 20, a fixing component is installed on the top surface of the movable lifting base 5. Four chains 21 are synchronously wound and lifted through the limiting recovery disc 12, ensuring that the lifting force of the hooks 20 on the well furnace cover 15 is evenly distributed, avoiding tilting or shaking of the well furnace cover 15 during the lifting process, thereby improving the stability of the lifting. The simultaneous force of the four chains 21 makes the weight of the well furnace cover 15 evenly distributed, reducing the load pressure on a single chain 21, extending the service life of the chain 21, realizing the automatic lifting of the well furnace cover 15, simplifying the operation process, reducing the complexity of manual operation, and the limiting recovery disc 12 effectively prevents the chains 21 from falling off during the lifting process, ensuring the safety of the lifting process.

[0021] The left and right moving assembly includes a first motor 2 and a ball screw 3. The first motor 2 is mounted on the top surface of the furnace cover lifting device 1, and the ball screw 3 is mounted on the outer surface of the output end of the first motor 2. A screw slider 4 is movably mounted on the outer surface of the ball screw 3. The top surface of the screw slider 4 is fixedly connected to the bottom surface of the movable lifting base 5. A well-type furnace cover 15 is mounted on the inner side of the furnace cover lifting device 1. Four retaining ring plates 19 are evenly mounted on the outer surface of the well-type furnace cover 15. The outer surface of the hook 20 is in movable contact with the inner surface of the retaining ring plate 19. The lifting power assembly includes a second motor 6 and a rotating shaft 7. The second motor 6 is mounted on the inner surface of the movable lifting base 5, and the rotating shaft 7 is mounted on the outer surface of the output end of the second motor 6. A drive gear 8 is mounted on the outer surface of the rotating shaft 7. Driven gears 9 are mounted on the outer surfaces of the two driven shafts 11. A chain 10 is movably mounted on the outer surface of the drive gear 8 and the outer surfaces of the two driven gears 9. The fixing assembly includes a hydraulic press 14 and a connecting plate. 16. The hydraulic press 14 is installed on the top surface of the movable lifting base 5. The connecting plate 16 is installed on the outer surface of the output end of the hydraulic press 14. Four pressure blocks 17 are installed on the bottom surface of the connecting plate 16. Rubber retaining ring blocks 18 are installed on the bottom surface of each of the four pressure blocks 17. The outer surface of the rubber retaining ring blocks 18 is in contact with the outer surface of the chain 21 and the inner surface of the limiting recovery disc 12. The hydraulic press 14 drives the connecting plate 16 and the four pressure blocks 17 to move synchronously. As the chain moves, the four pressure blocks 17 synchronously drive the rubber retaining ring blocks 18 to squeeze and fix the chain 21, thereby stabilizing the chain 21 within the limiting recovery disc 12, which in turn stabilizes the furnace cover 15 of the pit furnace. This ensures the stability of the chain 21 within the limiting recovery disc 12, thus guaranteeing that the furnace cover 15 of the pit furnace remains at the same height. This makes the squeezing of the chain 21 by the rubber retaining ring blocks 18 more uniform, further enhancing the stability of the chain 21. The powerful thrust of the hydraulic press 14 also ensures the overall stability.

[0022] The working principle and usage process of this utility model are as follows: When it is necessary to lift and move the furnace cover 15 of the well-type furnace that has just undergone heat treatment of the wind power flange, the controller controls the first motor 2 to work. The first motor 2 drives the ball screw 3 to rotate. The outer surface of the ball screw 3 cooperates with the inner balls of the screw slider 4, so that the screw slider 4 drives the movable lifting base 5 to move on the outer surface of the furnace cover lifting device 1, so that the movable lifting base 5 is moved above the furnace cover 15. The four hooks 20 are hung on the retaining ring plate 19 on the outer side of the furnace cover 15. The controller controls the second motor 6 to work. The second motor 6 drives the rotating shaft 7 to rotate. The rotating shaft 7 drives the driving gear 8 to rotate. The driving gear 8 drives the two driven gears 9 to rotate through the chain 10. The two driven gears 9 drive the driven shaft 11 to rotate. Two driven shafts 11 drive the limiting recovery discs 12 to rotate, and the four limiting recovery discs 12 wind and lift the chains 21, thereby enabling the four chains 21 to synchronously drive the hooks 20 to lift the furnace cover 15. The synchronous winding and lifting of the four chains 21 by the limiting recovery discs 12 ensures that the lifting force of the hooks 20 on the furnace cover 15 is evenly distributed, avoiding tilting or swaying of the furnace cover 15 during the lifting process, thus improving the stability of the lifting. The simultaneous force on the four chains 21 makes the weight of the furnace cover 15 evenly distributed, reducing the load pressure on a single chain 21, extending the service life of the chain 21, realizing the automatic lifting of the furnace cover 15, simplifying the operation process, reducing the complexity of manual operation, and the limiting recovery discs 12 effectively prevent the chains 21 from falling off during the lifting process, ensuring the safety of the lifting process.

[0023] When it is necessary to lift and raise the furnace cover 15 of the pit furnace to observe its bottom end, the hydraulic press 14 is controlled by the controller to work. The hydraulic press 14 drives the connecting plate 16 and the four pressure blocks 17 to move synchronously. The four pressure blocks 17 synchronously drive the rubber retaining ring block 18 to squeeze and fix the chain 21, thereby stabilizing the chain 21 within the limiting recovery plate 12. This also stabilizes the furnace cover 15 of the pit furnace, ensuring the stability of the chain 21 within the limiting recovery plate 12. This ensures that the furnace cover 15 of the pit furnace remains at the same height, making the squeezing of the chain 21 by the rubber retaining ring block 18 more uniform, further enhancing the stability of the chain 21. The powerful thrust of the hydraulic press 14 also ensures the overall stability.

Claims

1. A wind power flange heat treatment pit furnace cover lifting and moving device, comprising a furnace cover lifting device (1), characterized in that: The inside of the furnace cover lifting device (1) is internally provided with a left-right moving assembly, the outer surface of the left-right moving assembly is provided with a moving lifting base (5), the inner surface of the moving lifting base (5) is in movable contact with the outer surface of the furnace cover lifting device (1), the outer surface of the furnace cover lifting device (1) is provided with a lifting power assembly, the inside of the moving lifting base (5) is movably provided with two driven shafts (11), the outer surfaces of the two driven shafts (11) are both provided with two limiting recovery plates (12), the inside of the moving lifting base (5) is provided with a lifting groove (13), the outer surfaces of the four limiting recovery plates (12) are fixedly provided with shackles (21), one end surfaces of the four shackles (21) are provided with hooks (20), and the top end surface of the moving lifting base (5) is provided with a fixing assembly.

2. The flange heat treatment furnace cover lifting and moving device according to claim 1, characterized in that: The left-right moving assembly comprises a first motor (2) and a ball screw (3), the first motor (2) is installed on the top end surface of the furnace cover lifting device (1), and the ball screw (3) is installed on the outer surface of the output end of the first motor (2).

3. The flange heat treatment furnace cover lifting and moving device according to claim 2, characterized in that: The outer surface of the ball screw (3) is movably provided with a screw rod slider (4), and the top end surface of the screw rod slider (4) is fixedly connected with the bottom end surface of the moving lifting base (5).

4. The flange heat treatment furnace cover lifting and moving device according to claim 1, characterized in that: The inside of the furnace cover lifting device (1) is movably provided with an open hearth furnace cover body (15), the outer surfaces of the open hearth furnace cover body (15) are uniformly provided with four clamping ring plates (19), and the outer surface of the hook (20) is in movable contact with the inner surface of the clamping ring plate (19).

5. The flange heat treatment furnace cover lifting and moving device according to claim 1, characterized in that: The lifting power assembly comprises a second motor (6) and a rotating shaft (7), the second motor (6) is installed on the inner surface of the moving lifting base (5), the rotating shaft (7) is installed on the outer surface of the output end of the second motor (6), and the outer surface of the rotating shaft (7) is provided with a driving gear (8).

6. The flange heat treatment furnace cover lifting and moving device according to claim 5, characterized in that: The outer surfaces of the two driven shafts (11) are both provided with a driven gear (9), and the outer surfaces of the driving gear (8) and the two driven gears (9) are movably provided with a chain (10) together.

7. The flange heat treatment furnace cover lifting and moving device according to claim 1, characterized in that: The fixing assembly comprises a hydraulic machine (14) and a connecting plate (16), the hydraulic machine (14) is installed on the top end surface of the moving lifting base (5), the connecting plate (16) is installed on the outer surface of the output end of the hydraulic machine (14), the bottom end surface of the connecting plate (16) is provided with four pressing blocks (17), the bottom end surfaces of the four pressing blocks (17) are both provided with rubber clamping ring blocks (18), the outer surface of the rubber clamping ring block (18) is in movable contact with the outer surface of the shackle (21), and the outer surface of the rubber clamping ring block (18) is in movable contact with the inner surface of the limiting recovery plate (12).

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