Section bar galvanizing equipment
By introducing a tossing, supporting, and suction mechanism into the profile galvanizing equipment, the problems of electroplating solution sedimentation and solidification during the profile electroplating process are solved, improving the safety and working efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-10
AI Technical Summary
During the electroplating process of profiles, operators need to manually push the electroplating solution to prevent sedimentation and solidification, which affects work efficiency and poses safety hazards.
A profile galvanizing equipment was designed, comprising a toggle mechanism, a support mechanism, and a suction mechanism. The toggle mechanism uses a bidirectional screw to drive a toggle component to move on the surface of the electroplating solution to prevent sedimentation. The support mechanism provides stable support for the profile, and the suction mechanism removes harmful gases.
It improves the safety and efficiency of the electroplating process, prevents the electroplating solution from solidifying, expands the applicability of the equipment, and enhances the stability and safety of the equipment.
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Figure CN223983744U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to section bar galvanization technical field, concretely relates to a section bar galvanization equipment. BACKGROUND
[0002] Section bar refers to solid straight bar that metal is shaped by plastic processing, has certain section shape and size, section bar's variety specification is numerous, and the use is extensive, occupies very important position in rolling production, and section bar needs to pass multiple procedures when processing, and electroplating is the important procedure of section bar processing, can be plated on the outer surface of section bar with a layer of zinc, improves the use effect of section bar.
[0003] Now when electroplating is carried out to section bar, generally will use crane to transport section bar to electroplating bath, utilizes the electroplating solution in the inside of electroplating bath to complete the electroplating treatment of section bar, but there is certain problem in actual use, and the specific embodiment is in the electroplating process, needs the operator to hold the tool, pushes the electroplating solution on the surface of electroplating bath, prevents the precipitation, solidification of electroplating solution, this mode needs the operator to be in the vicinity of electroplating bath at all times, influences the overall work efficiency. SUMMARY
[0004] This section is intended to summarize some aspects of the embodiments of the present application and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the application in order to avoid obscuring the purpose of this section, the abstract and the title of the application, and such simplifications or omissions are not to be construed as limiting the scope of the application.
[0005] To solve the problems raised in the background art, the utility model adopts the following technical scheme.
[0006] A section bar galvanization equipment, including electroplating pool, control panel and electroplating bath, the control panel is installed on the side of electroplating pool, the electroplating bath is set up in electroplating pool and is used to hold the electroplating solution, the electroplating pool is installed with the poking mechanism for poking the electroplating solution, the poking mechanism includes the outer shell, the moving assembly, the connecting rod and the poking piece, the outer shell is installed on the side of electroplating pool, the moving assembly is installed in the outer shell, the connecting rod is symmetrically arranged on the side of moving assembly, and the poking piece for poking the electroplating solution is installed on the end of connecting rod.
[0007] As a preferred technical scheme of the utility model, the moving assembly includes a bidirectional screw rod, a guide rod, a moving end, and a drive motor, the bidirectional screw rod is rotatably installed in the outer shell, the guide rod is fixedly installed in the outer shell, the bidirectional screw rod is parallel to the guide rod, the moving end is symmetrically screw-engaged with the outer surface of the bidirectional screw rod, the moving end is slidably connected with the guide rod, the moving end is connected with the connecting rod, the drive motor is installed on the side of the outer shell, and the output end of the drive motor is connected with the end of the bidirectional screw rod.
[0008] As a preferred embodiment of this utility model, the actuating component includes a connecting plate and an actuating plate, wherein the connecting plate is installed at the end of the connecting rod, and the actuating plate is provided below the connecting plate.
[0009] As a preferred technical solution of this utility model, the actuating component further includes an electric cylinder and a telescopic cylinder. The electric cylinder is installed on the surface of the connecting plate, and the output end of the electric cylinder passes through the connecting plate and is connected to the end of the actuating plate. The telescopic cylinder is symmetrically installed on the upper surface of the connecting plate, and the output end of the telescopic cylinder is connected to the end of the actuating plate.
[0010] As a preferred technical solution of this utility model, the galvanizing equipment also includes a support mechanism, which includes a support crossbar, a fixing plate and a fixing screw. The fixing plate is symmetrically arranged in the electroplating tank, and the fixing screw is threadedly installed on the fixing plate. The support crossbar is fixedly installed at the bottom of the fixing plate.
[0011] As a preferred technical solution of this utility model, the support mechanism is provided in two sets, and the bottom end of the support crossbar is spaced from the inner wall surface of the electroplating tank.
[0012] As a preferred technical solution of this utility model, the galvanizing equipment further includes a suction mechanism, which includes a suction port, a suction pump body and a filter element assembly. The suction port is installed at the edge of the surface of the electroplating tank, the suction pump body is installed on the side of the electroplating tank, and the filter element assembly is installed on the side of the electroplating tank on the side of the suction pump body. The suction pump body and the suction port are connected by a pipe, and the filter element assembly and the suction pump body are connected by a pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] In this invention, a toggle mechanism is incorporated, utilizing the rotation of a bidirectional lead screw to drive two sets of moving ends to move the toggle components stably. This toggle and push the surface of the electroplating solution, aiding in mixing and preventing solidification and sedimentation. This enhances the safety of the equipment during operation. Furthermore, the overall position of the toggle plate can be flexibly adjusted, allowing the toggle components to handle electroplating solutions at different water levels, expanding the overall applicability of the equipment. Additionally, the inclusion of a support mechanism and a suction mechanism provides stable support for the profiles immersed in the electroplating tank and absorbs harmful gases generated during the electroplating process, thereby improving the overall safety and stability of the equipment. Attached Figure Description
[0015] Figure 1 This is a perspective view of the overall structure of this utility model.
[0016] Figure 2 This is a perspective view of the toggle mechanism structure of this utility model.
[0017] Figure 3 This is a perspective view of the structure of the toggle component of this utility model.
[0018] Figure 4 This is a schematic diagram of the support mechanism in this utility model.
[0019] Figure 5 This is a schematic diagram of the suction mechanism in this utility model.
[0020] The correspondence between the labels and component names in the attached figures is as follows:
[0021] 1. Electroplating tank; 2. Control panel; 3. Electroplating bath; 4. Actuating mechanism; 41. Housing; 42. Moving component; 421. Two-way lead screw; 422. Guide rod; 423. Moving end; 424. Drive motor; 43. Connecting rod; 44. Actuating component; 441. Connecting plate; 442. Actuating plate; 443. Electric cylinder; 444. Telescopic cylinder; 5. Support mechanism; 51. Support crossbar; 52. Fixing plate; 53. Fixing screw; 6. Suction mechanism; 61. Suction port; 62. Suction pump body; 63. Filter element assembly. Detailed Implementation
[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. The present invention provides the following embodiments.
[0025] Depend on Figure 1 As shown, it is a structural schematic diagram of the profile galvanizing equipment in this embodiment. The galvanizing equipment includes an electroplating tank 1, a control panel 2, and an electroplating tank 3. The control panel 2 is installed on the side of the electroplating tank 1. An electroplating tank 3 containing electroplating solution is opened in the electroplating tank 1. An actuation mechanism 4 for actuating the electroplating solution is installed on the electroplating tank 1.
[0026] In use, the profile to be electroplated is transported to the top of the electroplating tank 1 by a crane. Then the crane lowers the profile vertically, immersing it in the electroplating solution in the electroplating tank 3 to achieve stable electroplating of the profile. The installation of the control panel 2 can control the overall temperature of the electroplating tank 1 during operation, and make it easy to adjust the temperature of the electroplating solution in the electroplating tank 3 according to the different types of profiles.
[0027] From the appendix Figure 2 As shown, the actuating mechanism 4 includes a housing 41, a moving component 42, a connecting rod 43, and an actuating element 44. The housing 41 is installed on the side of the electroplating tank 1, and the moving component 42 is installed inside the housing 41. The connecting rod 43 is symmetrically arranged on the side of the moving component 42, and the actuating element 44 for actuating the electroplating solution is installed at the end of the connecting rod 43.
[0028] During use, the operation of the moving component 42 drives the two sets of connecting rods 43 to move towards the center or to the sides at the same time, so that the agitator 44 moves on the surface of the electroplating solution in the electroplating tank 3, agitates the material on the surface of the electroplating solution, drives the electroplating solution to mix, and prevents the surface of the electroplating solution from solidifying and causing the electroplating solution to precipitate.
[0029] From the appendix Figure 2 As shown, the moving component 42 includes a bidirectional lead screw 421, a guide rod 422, a moving end 423, and a drive motor 424. The bidirectional lead screw 421 is rotatably installed inside the outer shell 41, and the guide rod 422 is fixedly installed inside the outer shell 41. The bidirectional lead screw 421 and the guide rod 422 are parallel to each other. The moving end 423 is symmetrically threaded on the outside of the bidirectional lead screw 421. The moving end 423 is slidably connected to the guide rod 422 and is connected to the connecting rod 43. The drive motor 424 is installed on the side of the outer shell 41, and the output end of the drive motor 424 is connected to the end of the bidirectional lead screw 421.
[0030] During use, the operation of the drive motor 424 drives the bidirectional lead screw 421 to rotate inside the housing 41. At this time, the two sets of moving ends 423 installed on the outside of the bidirectional lead screw 421 will move towards the middle or to the sides at the same time, providing power for the movement of the connecting rod 43. As the position of the moving end 423 changes, it drives the actuating component 44 to move back and forth, actuating the surface of the electroplating solution.
[0031] From the appendix Figure 3As shown, this is a structural schematic diagram of the connecting rod 43 in this embodiment. The actuating component 44 includes a connecting plate 441, an actuating plate 442, an electric cylinder 443, and a telescopic cylinder 444. The connecting plate 441 is installed at the end of the connecting rod 43, and the actuating plate 442 is arranged below the connecting plate 441. The electric cylinder 443 is installed on the surface of the connecting plate 441. The output end of the electric cylinder 443 passes through the connecting plate 441 and is connected to the end of the actuating plate 442. The telescopic cylinder 444 is symmetrically installed on the upper surface of the connecting plate 441, and the output end of the telescopic cylinder 444 is connected to the end of the actuating plate 442.
[0032] During use, the electric cylinder 443 operates, and the output end of the electric cylinder 443 pushes the actuating plate 442 to move towards the electroplating solution, adjusting the distance between the actuating plate 442 and the surface of the electroplating solution, and assisting the actuating plate 442 to make stable actuation to the surface of the electroplating solution.
[0033] From the appendix Figure 4 As shown, this is a structural schematic diagram of the support mechanism 5 in this embodiment. The galvanizing equipment also includes the support mechanism 5, which includes a support crossbar 51, a fixing plate 52, and a fixing screw 53. The fixing plate 52 is symmetrically arranged inside the electroplating tank 3. The fixing screw 53 is threaded onto the fixing plate 52. The support crossbar 51 is fixedly installed at the bottom of the fixing plate 52. There are two sets of the support mechanism 5. The bottom of the support crossbar 51 is spaced from the inner wall surface of the electroplating tank 3.
[0034] During use, rotating the fixing screw 53 locks the position of the fixing plate 52, and the fixing plate 52 is installed on the inner wall of the electroplating tank 3. Then, with the cooperation of the support crossbar 51, the lowest position of the profile immersed in the electroplating tank 3 is controlled to prevent the profile from colliding with the bottom of the electroplating tank 1, thereby ensuring the stability of the electroplating tank 1.
[0035] From the appendix Figure 5 As shown, this is a schematic diagram of the suction mechanism 6 in this embodiment. The galvanizing equipment also includes the suction mechanism 6, which includes a suction port 61, a suction pump body 62, and a filter element assembly 63. The suction port 61 is installed at the edge of the surface of the electroplating tank 1, the suction pump body 62 is installed on the side of the electroplating tank 1, and the filter element assembly 63 is installed on the side of the electroplating tank 1 on the side of the suction pump body 62. The suction pump body 62 and the suction port 61 are connected by a pipe, and the filter element assembly 63 is connected to the suction pump body 62 by a pipe.
[0036] During use, the operation of the suction pump 62 causes the suction port 61 to extract the gas emitted from the electroplating solution. Then, through the pipeline, the gas flows into the filter element assembly 63. The filter element inside the filter element assembly 63 filters the gas, reducing the harm of the gas emitted from the electroplating solution to the operators.
[0037] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present utility model. It should not be construed that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present utility model.
Claims
1. A profile galvanizing equipment, comprising an electroplating tank (1), a control panel (2) and an electroplating groove (3), the electroplating tank (1) is provided with the control panel (2) on the side, and the electroplating groove (3) for containing electroplating solution is arranged in the electroplating tank (1), characterized in that: The plating tank (1) is provided with a stirring mechanism (4) for stirring the plating solution, the stirring mechanism (4) comprises an outer housing (41), a moving assembly (42), a connecting rod (43) and a stirring piece (44), the outer housing (41) is installed on the side of the plating tank (1), the moving assembly (42) is installed in the outer housing (41), the connecting rod (43) is symmetrically arranged on the side of the moving assembly (42), and the stirring piece (44) for stirring the plating solution is installed at the end of the connecting rod (43).
2. The galvanizing line as defined in claim 1, characterized in that: The moving assembly (42) comprises a bidirectional screw rod (421), a guide rod (422), a moving end (423) and a driving motor (424), the bidirectional screw rod (421) is rotatably installed in the outer housing (41), the guide rod (422) is fixedly installed in the outer housing (41), the bidirectional screw rod (421) is parallel to the guide rod (422), the moving end (423) is symmetrically screw-engaged and installed on the outer portion of the bidirectional screw rod (421), the moving end (423) is slidably connected with the guide rod (422), the moving end (423) is connected with the connecting rod (43), the driving motor (424) is installed on the side of the outer housing (41), and the output end of the driving motor (424) is connected with the end of the bidirectional screw rod (421).
3. The galvanizing line as defined in claim 2, characterized in that: The stirring piece (44) comprises a connecting plate (441) and a stirring plate (442), the connecting plate (441) is installed at the end of the connecting rod (43), and the stirring plate (442) is arranged below the connecting plate (441).
4. The galvanizing line as defined in claim 3, characterized in that: The stirring piece (44) further comprises an electric cylinder (443) and a telescopic cylinder (444), the electric cylinder (443) is installed on the surface of the connecting plate (441), the output end of the electric cylinder (443) penetrates through the connecting plate (441) and is connected with the end of the stirring plate (442), and the telescopic cylinder (444) is symmetrically installed on the upper surface of the connecting plate (441) and connected with the end of the stirring plate (442).
5. The galvanizing line as defined in claim 1, characterized in that: The galvanizing equipment further comprises a supporting mechanism (5), the supporting mechanism (5) comprises a supporting cross rod (51), a fixed plate (52) and a fixed screw rod (53), the fixed plate (52) is symmetrically arranged in the plating tank (3), the fixed screw rod (53) is threadedly installed on the fixed plate (52), and the supporting cross rod (51) is fixedly installed at the bottom end of the fixed plate (52).
6. The galvanizing line as defined in claim 5, characterized in that: There are two groups of the supporting mechanism (5), and the bottom end of the supporting cross rod (51) is spaced apart from the inner wall surface of the plating tank (3).
7. The galvanizing line of claim 1 wherein: The galvanizing equipment further comprises a suction mechanism (6), the suction mechanism (6) comprises a suction port (61), a suction pump body (62) and a filter element assembly (63), the suction port (61) is installed at the surface edge of the plating tank (1), the suction pump body (62) is installed on the side of the plating tank (1), the filter element assembly (63) is installed on one side of the suction pump body (62) on the side of the plating tank (1), the suction pump body (62) and the suction port (61) are connected through a pipeline, and the filter element assembly (63) and the suction pump body (62) are communicated through a pipeline.