Air wool yarn production device

Abstract

The utility model relates to the technical field of wool yarn, and discloses an air wool yarn production device which comprises a shell, the left side of the shell is fixedly connected with a protective shell, the inner wall of the protective shell is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a first gear, and the outer wall of the first gear is connected with a plurality of second gears in a meshed mode. A gear ring is connected to the outer wall of the second gear in a meshed mode, a first licker-in is fixedly connected to the right side of the first gear, a second licker-in is fixedly connected to the right side of the second gear, a fixing plate is fixedly connected to the outer wall of the first licker-in, and a cleaning mechanism is arranged on the right side of the shell. According to the wool tearing device, the second motor is started, the second motor drives the first gear to enable the second licker-in and the second gear to rotate along with the second gear, rotation of the first licker-in and the second licker-in and rotation of the second licker-in along the gear ring track are achieved, wool is efficiently torn and opened, the tearing efficiency is improved, and it is ensured that the wool is fully torn.

Description

Technical Field

[0001] This utility model relates to the field of wool yarn technology, and in particular to an air wool yarn production device. Background Technology

[0002] With increasing global environmental awareness, the textile industry is facing pressure to achieve green transformation. During the research and development of air-insulated wool yarn production equipment, energy conservation, emission reduction, and efficient resource utilization are emphasized to reduce energy consumption during production. In the raw material processing stage, precise process control reduces waste and improves the utilization rate of fibers such as wool to meet the requirements of sustainable development in the industry. In today's increasingly competitive market, textile companies must continuously innovate products and reduce production costs to enhance their competitiveness. Air-insulated wool yarn, as a high-value-added product, can help companies expand into new market share. By developing and improving air-insulated wool yarn production equipment, companies can increase production efficiency, reduce unit production costs, and improve product quality, thereby gaining a favorable position in the market. This further promotes the continuous development and improvement of air-insulated wool yarn production equipment.

[0003] Air-blown wool yarn is typically composed of a blend of various fibers. Efficient opening fully disperses these fibers, transforming them into loose single fibers or small fiber bundles. This allows for more even interweaving and mixing of different fibers in subsequent blending processes, ensuring a uniform distribution of fibers in the final product and guaranteeing consistent and stable performance of the air-blown wool yarn. Insufficiently opened fiber clumps are larger, making it difficult for airflow to effectively transport them, easily causing blockages in the conveying pipes, leading to production interruptions, requiring manual cleaning, and affecting the continuity and stability of production. Severe fiber entanglement increases the workload of the carding machine, and the carding cloth is prone to clogging and wear, requiring more frequent cleaning and replacement, increasing equipment maintenance costs and downtime, and reducing production efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an air-cooled wool yarn production device, which aims to improve the problem in the prior art that if wool cannot be opened efficiently, it will lead to blockage of the conveying pipe, increase equipment maintenance costs, and reduce production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an air-cooled wool yarn production device, comprising a housing, a protective shell fixedly connected to the left side of the housing, a second motor fixedly connected to the inner wall of the protective shell, a first gear fixedly connected to the output end of the second motor, a plurality of second gears meshing with the outer wall of the first gear, a gear ring meshing with the outer wall of the second gear, a first licker-in roller fixedly connected to the right side of the first gear, a second licker-in roller fixedly connected to the right side of the second gear, a fixed plate fixedly connected to the outer wall of the first licker-in roller, and a cleaning mechanism provided on the right side of the housing for cleaning residual wool inside the housing.

[0006] As a further description of the above technical solution:

[0007] The cleaning mechanism includes a collection box, the left side of which is fixedly connected to the right side of the outer shell. A waterproof shell is fixedly connected to the top of the collection box. A motor is fixedly connected to the inner wall of the waterproof shell. A fan is fixedly connected to the output end of the motor. A baffle is fixedly connected to the bottom of the inner wall of the waterproof shell. A side door is rotatably connected to the right side of the collection box. A handle is fixedly connected to the right side of the side door.

[0008] As a further description of the above technical solution:

[0009] A top cover is slidably connected to the top of the outer wall of the outer shell, and a fixing ring is fixedly connected to the left side of the outer wall of the second piercing roller.

[0010] As a further description of the above technical solution:

[0011] A controller is fixedly connected to the top left side of the housing, and the controller is electrically connected to motor one and motor two.

[0012] As a further description of the above technical solution:

[0013] A display screen is fixedly connected to the rear left side of the controller, and a knob is provided at the front left side of the controller.

[0014] As a further description of the above technical solution:

[0015] A fixing handle is fixedly connected to the top of the top cover, and an anti-slip block is fixedly connected to the top of the top cover.

[0016] As a further description of the above technical solution:

[0017] A rotating blade is fixedly connected to the right side of the side door, and the left front end of the rotating blade is fixedly connected to the right front end of the collection box.

[0018] As a further description of the above technical solution:

[0019] The rotating blade is rotatably connected to a rotating shaft in the middle, and an anti-slip sleeve is fixedly connected to the right side of the outer wall of the handle.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the top cover is opened, wool raw material is poured into the outer shell, and motor two is started. Motor two drives gear one to rotate, which in turn causes licker roller one and fixed plate to rotate. licker roller two and gear two on the fixed plate rotate accordingly. Gear two rotates along the inner wall of the gear ring, resulting in licker roller one and licker roller two rotating on their own and licker roller two rotating along the gear ring track. This achieves efficient tearing and loosening of the wool, improves tearing efficiency, and ensures that the wool can be fully torn, providing sufficient guarantee for subsequent work.

[0022] 2. In this utility model, after starting the motor, the fan rotates to reduce the air pressure in the collection box, sucking in the residual wool inside the shell into the collection box, which facilitates cleaning the shell and ensures the smooth progress of subsequent work. The baffle prevents wool from entering the waterproof shell, thus achieving the cleaning of the wool inside and preventing wool from sticking to the inside of the shell, thereby wasting raw materials and increasing production costs. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the outer shell of an air-cooled wool yarn production device proposed in this utility model;

[0024] Figure 2 This is a side view of the side door of an air-cooled wool yarn production device proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of the motor of an air-operated wool yarn production device proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the licker-in roller of an air wool yarn production device proposed in this utility model;

[0027] Figure 5 This is a partial structural disassembly diagram of the waterproof shell of an air wool yarn production device proposed in this utility model.

[0028] Legend:

[0029] 1. Outer shell; 2. Cleaning mechanism; 201. Collection box; 202. Waterproof shell; 203. Motor 1; 204. Fan; 205. Baffle; 206. Side door; 207. Handle; 3. Protective shell; 4. Motor 2; 5. Gear 1; 6. Gear 2; 7. Gear ring; 8. Spike roller 1; 9. Spike roller 2; 10. Fixing plate; 11. Top cover; 12. Fixing handle; 13. Anti-slip block; 14. Rotating blade; 15. Rotating shaft; 16. Anti-slip sleeve; 17. Controller; 18. Display screen; 19. Knob; 20. Fixing ring. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides an air wool yarn production device, including an outer shell 1, a protective shell 3 fixedly connected to the left side of the outer shell 1, a motor 4 fixedly connected to the inner wall of the protective shell 3, a gear 5 fixedly connected to the output end of the motor 4, a plurality of gears 6 meshing with the outer wall of the gear 5, a gear ring 7 meshing with the outer wall of the gear 6, a licker-in roller 8 fixedly connected to the right side of the gear 5, a licker-in roller 9 fixedly connected to the right side of the gear 6, a fixing plate 10 fixedly connected to the outer wall of the licker-in roller 8, a cleaning mechanism 2 provided on the right side of the outer shell 1, the cleaning mechanism 2 being used to clean the residual wool inside the outer shell 1, a top cover 11 slidably connected to the top of the outer wall of the outer shell 1, and a fixing ring 20 fixedly connected to the left side of the outer wall of the licker-in roller 9.

[0032] Specifically, the protective shell 3 provides additional protection for the internal precision components. The protective shell 3 is fixedly connected to the motor 4, ensuring the stable operation of the motor 4. Gear 5 meshes with multiple gears 6, forming a highly efficient transmission structure. Gears 6 mesh with the gear ring 7, ensuring the accuracy and reliability of the transmission. Gear 5 is fixedly connected to the licker roller 8, which is responsible for evenly feeding the wool into the processing area. The licker roller 9 works in conjunction with the licker roller 8 to complete the combing and processing of the wool. The licker roller 8 is fixedly connected to the fixing plate 10, providing stable support for the entire combing process. The cleaning mechanism 2 fully considers the convenience of actual operation, making it simple and efficient to clean the residual wool inside the shell 1. The top cover 11 not only facilitates the daily maintenance of the equipment but also ensures the safety of operation. The fixing ring 20 further enhances the stability and durability of the equipment, ensuring long-term efficient operation.

[0033] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5The cleaning mechanism 2 includes a collection box 201. The left side of the collection box 201 is fixedly connected to the right side of the outer shell 1. A waterproof shell 202 is fixedly connected to the top of the collection box 201. A motor 203 is fixedly connected to the inner wall of the waterproof shell 202. A fan 204 is fixedly connected to the output end of the motor 203. A baffle 205 is fixedly connected to the bottom of the inner wall of the waterproof shell 202. A side door 206 is rotatably connected to the right side of the collection box 201. A handle 207 is fixedly connected to the right side of the side door 206. A fixed handle 12 is fixedly connected to the top of the top cover 11. An anti-slip block 13 is fixedly connected to the top of the top cover 11.

[0034] Specifically, the collection box 201 ensures structural stability, the waterproof shell 202 not only provides necessary protection for the internal motor 203, but also ensures the stable installation of the motor 203. The motor 203 is fixedly connected to the fan 204, enabling the fan 204 to operate efficiently and provide continuous cooling for the equipment. The baffle 205 not only prevents the entry of foreign objects, but also ensures smooth airflow. The collection box 201 is rotatably connected to the side door 206, which facilitates daily maintenance and cleaning and enhances the practicality of the equipment. The side door 206 is fixedly connected to the handle 207, making it more convenient for users to operate. The anti-slip block 13 ensures that the top cover 11 remains stable in various environments, preventing accidental slippage and providing users with additional safety protection.

[0035] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A controller 17 is fixedly connected to the top left side of the outer casing 1. The controller 17 is electrically connected to motor 1 203 and motor 2 4. A display screen 18 is fixedly connected to the rear left side of the controller 17. A knob 19 is provided at the front left side of the controller 17.

[0036] Specifically, the controller 17 not only serves as the nerve center of the entire device, but is also electrically connected to motor 1 203 and motor 2 4. The display screen 18 is the window for communication between the operator and the device, and can display various operating parameters and status information in real time. The knob 19 is the interface for users to perform fine operations. Through the knob 19, users can easily adjust the operating mode and speed of the device.

[0037] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A rotating blade 14 is fixedly connected to the right side of the side door 206. The left front end of the rotating blade 14 is fixedly connected to the right front end of the collection box 201. A rotating shaft 15 is rotatably connected to the middle of the rotating blade 14. An anti-slip sleeve 16 is fixedly connected to the right side of the outer wall of the handle 207.

[0038] Specifically, the side door 206 is fixedly connected to the rotating blade 14, ensuring the stability and reliability of the two. The rotating blade 14 is fixedly connected to the collection box 201, ensuring the stability of the structure. The rotating blade 14 is rotatably connected to the rotating shaft 15, which allows the rotating blade 14 to flexibly adjust its angle to adapt to different usage scenarios. The anti-slip sleeve 16 takes into account the safety and comfort of the user during operation, making the grip more stable and effectively preventing slippage.

[0039] Working principle: After opening the top cover 11, pour the wool raw material into the outer shell 1, and then start the motor 4. The motor 4 will drive the gear 5 to rotate, which in turn will drive the licker-in roller 8 and the fixed plate 10 to rotate. Since multiple licker-in rollers 9 are fixedly connected to the inner wall of the fixed plate 10, the fixed plate 10 will drive the licker-in rollers 9 and the gear 6 to rotate. The gear 6 will rotate along the inner wall of the toothed ring 7, which means that the licker-in rollers 8 and 9 rotate on their own, and the licker-in rollers 9 will rotate along the track on the inner wall of the toothed ring 7. This achieves efficient tearing and loosening of the wool, improves tearing efficiency, and allows the wool to be fully torn, providing sufficient guarantee for subsequent work.

[0040] Once the shredded wool inside is removed, motor 203 is started. Motor 203 drives fan 204 to rotate. During the rotation of fan 204, the air pressure inside collection box 201 is reduced, thereby sucking the remaining wool inside outer shell 1 into collection box 201. This cleans the inside of outer shell 1 and facilitates normal operation of subsequent work. The baffle 205 prevents the remaining wool from entering the waterproof shell 202. This achieves the cleaning of the remaining wool inside and prevents the wool from sticking to the inside of outer shell 1, thus avoiding waste of raw materials and increased production costs.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An air wool yarn production device comprising a housing (1), characterized by: The left side of the shell (1) is fixedly connected with a protective shell (3), the inner wall of the protective shell (3) is fixedly connected with a motor two (4), the output end of the motor two (4) is fixedly connected with a gear one (5), the outer wall of the gear one (5) is engagedly connected with a plurality of gear twos (6), the outer wall of the gear two (6) is engagedly connected with a tooth ring (7), the right side of the gear one (5) is fixedly connected with a licker-in one (8), the right side of the gear two (6) is fixedly connected with a licker-in two (9), the outer wall of the licker-in one (8) is fixedly connected with a fixed plate (10), the right side of the shell (1) is provided with a cleaning mechanism (2), and the cleaning mechanism (2) is used for cleaning residual wool inside the shell (1).

2. A device for producing air wool yarn according to claim 1, characterized in that: The cleaning mechanism (2) comprises a collecting box (201), the left side of the collecting box (201) is fixedly connected with the right side of the shell (1), the top of the collecting box (201) is fixedly connected with a waterproof shell (202), the inner wall of the waterproof shell (202) is fixedly connected with a motor one (203), the output end of the motor one (203) is fixedly connected with a fan (204), the inner wall bottom of the waterproof shell (202) is fixedly connected with a blocking net (205), the right side of the collecting box (201) is rotatably connected with a side door (206), and the right side of the side door (206) is fixedly connected with a handle (207).

3. A device for producing air wool yarn according to claim 1, characterized in that: The outer wall top of the shell (1) is slidably connected with a top cover (11), and the outer wall left side of the licker-in two (9) is fixedly connected with a fixed ring (20).

4. A device for producing air wool yarn according to claim 1, characterized in that: The left side top of the shell (1) is fixedly connected with a controller (17), and the controller (17) is electrically connected with the motor one (203) and the motor two (4).

5. A device for producing air wool yarn according to claim 4, characterized in that: The left side rear end of the controller (17) is fixedly connected with a display screen (18), and the left side front end of the controller (17) is provided with a knob (19).

6. An apparatus for producing air wool yarn according to claim 3, characterized in that: The top of the top cover (11) is fixedly connected with a fixed handle (12), and the top of the top cover (11) is fixedly connected with an anti-skid block (13).

7. An apparatus for producing air wool yarn according to claim 2, characterized in that: The right side of the side door (206) is fixedly connected with a rotating blade (14), and the left side front end of the rotating blade (14) is fixedly connected with the right side front end of the collecting box (201).

8. An apparatus for producing air wool yarn according to claim 7, characterized in that: The middle part of the rotating blade (14) is rotatably connected with a rotating shaft (15), and the outer wall right side of the handle (207) is fixedly connected with an anti-skid sleeve (16).

Images