Concrete floor flatness control device

By combining support components and elevation rulers, the problem of controlling the flatness of concrete floors has been solved, achieving high-precision flatness control, improving construction quality and safety, simplifying construction steps, and extending the service life of the floor.

CN223984223UActive Publication Date: 2026-03-10CHINA NUCLEAR IND HUAXING CONSTR
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-27
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In the construction of large-area concrete floors, flatness is difficult to control, which affects the appearance and quality of the floor.

Method used

A combination device consisting of support components, elevation rulers, and screeds is used. The elevation rulers and screeds are fixedly connected by support components arranged in a longitudinal and transverse array. The elevation rulers and screeds, made of lightweight aluminum alloy, are used to control the flatness of the concrete. Combined with precise support screws and limiters, the flatness of the concrete floor is ensured to be within 4 mm.

Benefits of technology

It achieves high-precision flatness control of concrete floors, improves the service life and construction safety of the floors, simplifies the construction process, shortens the construction cycle, and provides a high-quality base to showcase the characteristics of the diamond abrasive surface layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building construction, in particular to a concrete terrace flatness control device, which comprises a plurality of groups of support components, an elevation ruler, a scraping lever and a structural plate, the plurality of groups of support components are distributed in a longitudinal array and a transverse array, the plurality of groups of support components are fixedly connected on the structural plate, the top ends of the multiple sets of supporting assemblies distributed in the transverse array mode are detachably and fixedly connected with elevation rulers, and the top ends of the multiple elevation rulers distributed in the longitudinal array mode are provided with scraping bars used for scraping concrete. The concrete terrace flatness control device is easy to operate, quite practical, low in cost and suitable for popularization and application. The problem that the flatness deviation of the whole floor is large is solved, and a guarantee is provided for the appearance quality of the whole floor in subsequent actual use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to building construction technical field especially relates to a concrete terrace flatness control device. BACKGROUND

[0002] With the continuous development of the field of construction engineering, various large area integral terrace construction is more and more, and the quality requirement of terrace is higher and higher, and because the terrace construction area is larger, so the terrace flatness is difficult to control, if the terrace flatness control is not in place, the appearance and use of the terrace in the later period will be seriously affected. INVENTION CONTENTS

[0003] The utility model discloses a kind of concrete terrace flatness control devices, the device is more simple, very practical and low in cost with operation, solve the problem of large integral terrace flatness deviation, provide the guarantee for the appearance quality in the actual use of integral terrace subsequently, to solve the technical problems existing in the above background technology.

[0004] To achieve the above object, the technical scheme of the utility model is as follows:

[0005] A kind of concrete terrace flatness control device, comprising: support assembly, elevation ruler, scrape pole and structure plate, the support assembly is provided with several groups, several groups of support assembly are distributed in longitudinal and transverse two directions array, several groups of support assembly are fixedly connected on structure plate, wherein, the top of several groups of support assembly distributed in transverse array is detachably fixedly connected with elevation ruler, the top of several elevation rulers distributed in longitudinal array is placed with the scrape pole for scraping concrete.

[0006] Further, the support assembly includes: base and support screw rod, the base is inserted and fixed at the top of structure plate, the base top is threadedly connected with support screw rod, the top of support screw rod is fixedly connected with limiting piece for preventing displacement of elevation ruler.

[0007] Further, several fixing holes are uniformly provided on the structure plate, and the base is inserted and fixed in the fixing hole.

[0008] Further, the bottom of the base is conical.

[0009] Further, the support screw rod is threadedly connected with nut.

[0010] Furthermore, the limiting component includes: a support base, a slider, and a gripper. Two sliders and two grippers are provided. The support base is fixedly connected to the top of the support screw. Two longitudinal grooves are symmetrically opened on the front and rear sides of the top of the support base. Two sliders are symmetrically slidably connected in the two longitudinal grooves. Two grippers are symmetrically arranged at the top of the two sliders. The support base is provided with an adjustment component for driving the two sliders to move synchronously towards or away from each other.

[0011] Furthermore, the adjustment assembly includes: a bearing, an adjustment screw, and a drive handle. The adjustment screw is rotatably connected to the middle of the support base via the bearing. Two sliders are threaded through and connected to the front and rear sides of the adjustment screw, respectively. The threaded grooves on the front and rear sides of the adjustment screw are in opposite directions. One end of the adjustment screw is fixedly connected to the drive handle.

[0012] Furthermore, the top surface of the elevation ruler is flush with or higher than the top surface of the gripper.

[0013] Furthermore, both the elevation ruler and the scraper are made of lightweight aluminum alloy.

[0014] Furthermore, the scraper bar is 6m long, the distance between two adjacent longitudinal support components is 2m, and the distance between two adjacent transverse support components is 5m.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model can control the flatness of concrete flooring to within 4 mm, which can effectively ensure the forming effect of the floor surface layer, such as the emery surface layer. Strictly controlling the flatness of the concrete flooring can provide a high-quality base for the emery surface layer, thereby better showcasing the characteristics of the emery surface layer.

[0017] 2. This utility model improves the service life of the floor. Due to the improved flatness, the stress concentration points on the ground are reduced, thereby reducing the possibility of cracks and damage.

[0018] 3. This utility model optimizes the construction process by precisely controlling the layout of the support components and using a scraper for fine leveling, thus simplifying the construction steps and shortening the construction cycle.

[0019] 4. This utility model enhances construction safety. The improved flatness reduces safety hazards caused by uneven ground during construction, providing a safer working environment for construction workers. Attached Figure Description

[0020] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0021] Fig. 2 This is a cross-sectional view of the support component of this utility model.

[0022] The labels in the attached diagram are as follows: 1-base, 2-support screw, 3-nut, 4-support seat, 401-longitudinal slide, 5-slider, 6-gripper, 7-bearing, 8-adjusting screw, 9-drive handle, 10-elevation ruler, 11-scraper, 12-structural plate, 1201-fixing hole. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] See Figs. 1-2 As shown, a concrete floor flatness control device includes: a support assembly, a leveling ruler 10, a scraper 11, and a structural plate 12. The support assembly is provided in several groups, which are arranged in a longitudinal and transverse array. The support assembly is fixedly connected to the structural plate 12. The top of the transverse array of support assemblies is detachably fixedly connected to the leveling ruler 10, and the top of the longitudinal array of leveling rulers 10 is provided with a scraper 11 for leveling the concrete.

[0025] In this embodiment, the support assembly includes: a base 1 and a support screw 2. The base 1 is inserted and fixed to the top of the structural plate 12. The top of the base 1 is threadedly connected to the support screw 2. The top of the support screw 2 is fixedly connected to a limiting member for preventing displacement of the elevation ruler.

[0026] In this embodiment, a plurality of fixing holes 1201 are evenly provided on the structural plate 12, and the base 1 is inserted and fixed in the fixing holes 1201; the bottom end of the base 1 is conical, so that the base 1 can be smoothly inserted into the fixing holes.

[0027] In this embodiment, a nut 3 is threaded onto the support screw 2, and the support screw 2 is tightened and fixed by the nut 3.

[0028] In this embodiment, the limiting component includes: a support base 4, a slider 5, and a gripper 6. Two sliders 5 and two grippers 6 are provided. The support base 4 is fixedly connected to the top of the support screw 2. Two longitudinal grooves 401 are symmetrically opened on the front and rear sides of the top of the support base 4. Two sliders 5 are symmetrically slidably connected in the two longitudinal grooves 401. Two grippers 6 are symmetrically arranged on the top of the two sliders 5. The support base 4 is provided with an adjustment component for driving the two sliders 5 to move synchronously towards or away from each other.

[0029] The adjustment assembly includes a bearing 7, an adjusting screw 8, and a drive handle 9. The adjusting screw 8 is rotatably connected to the middle of the support base 4 via the bearing 7. Two sliders 5 are threaded through and connected to the front and rear sides of the adjusting screw 8, respectively. The threaded grooves on the front and rear sides of the adjusting screw 8 are in opposite directions. One end of the adjusting screw 8 is fixedly connected to the drive handle 9. When the elevation ruler 10 is placed at the top center of the support base 4, rotating the drive handle 9 will drive the adjusting screw 8 to rotate and simultaneously drive the two sliders 5 to move towards each other along the two longitudinal grooves 401 and clamp the elevation ruler 10 to prevent the elevation ruler 10 from shifting.

[0030] In this embodiment, the top surface of the elevation ruler 10 is flush with or higher than the top surface of the gripper 6.

[0031] In this embodiment, both the elevation ruler 10 and the scraper 11 are made of lightweight aluminum alloy, which is easy to reuse and not easily deformed; after each use, cleaning and maintenance can effectively extend the service life of the tools.

[0032] In this embodiment, the length of the scraper 11 is 6m, the distance between two adjacent longitudinal support components is 2m, and the distance between two adjacent transverse support components is 5m; in order to facilitate precise control of on-site construction.

[0033] This utility model provides a concrete floor flatness control device, which, compared with conventional concrete floor elevation and flatness control methods such as making mortar spots, uses a "grid-like" method to pre-embed support components to control concrete flatness.

[0034] The elevation ruler mentioned must be gradually removed from the concrete after construction is completed to facilitate subsequent work. When using a screed, the concrete surface needs to be leveled repeatedly.

[0035] The feature of this utility model is that it includes three construction stages. First, in the construction preparation stage, fixing holes 1201 are drilled on the structural slab surface of the planned concrete floor, and the base 1 is fixed in the fixing holes 1201 by hammering or other methods; then, the support screw 2 is screwed into the base 1, and the elevation of the support screw 5 is adjusted by using the nut 3; finally, the elevation ruler 10 is placed in the limiting member.

[0036] Next, during the concrete pouring stage, a crucial part of the construction process, the concrete is repeatedly leveled using a screed 11 to ensure its flatness.

[0037] Finally, after the concrete is poured, gradually remove the screed 11 and leveling ruler 10 from the concrete. After removing them, use the screed to level the surface 2-3 times.

[0038] During the initial setting stage of concrete, the flatness of the concrete surface should be checked immediately using an elevation ruler 10 to ensure it meets the predetermined standard. If the flatness is found to be unsatisfactory, measures should be taken immediately to adjust it. For example, if a certain area of ​​the concrete surface is too high, the excess can be gently scraped off with a screed 11; if a certain area is too low, an appropriate amount of concrete needs to be added and the surface leveled again.

[0039] Before the concrete sets completely, a final inspection and adjustment are performed to ensure the concrete floor's flatness is optimal. At this stage, the use of a level gauge (e.g., 10mm) is crucial, as it helps construction workers accurately determine if the concrete surface elevation is consistent. This method effectively controls the flatness of the concrete floor, reducing the likelihood of later repairs and rework.

[0040] During the adjustment of the support screw 2, this invention employs a high-precision nut to ensure accurate elevation adjustment of the support screw 2. This design allows for more precise elevation control of the concrete floor, contributing to the smoothness control of large-area concrete floors.

[0041] The embodiments of this invention not only improve the construction quality of concrete floors but also increase construction efficiency by simplifying the construction steps. Compared with traditional methods, this invention reduces reliance on the skills of construction workers, making the construction process more standardized and regulated. Furthermore, this invention has a simple structure, is easy to operate, and is convenient for widespread application in various construction sites.

[0042] In the description of this utility model, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0043] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent substitutions, and improvements made by those skilled in the art to the above embodiments without departing from the scope of the present utility model's technical solution and based on the technical essence of the present utility model shall still fall within the protection scope of the present utility model's technical solution.

Claims

1. A concrete floor flatness control device, characterized by, The utility model relates to a support assembly, elevation ruler (10), scrape pole (11) and structure board (12), the support assembly is provided with a plurality of groups, a plurality of groups support assembly is arrayed in two directions of longitudinal and transverse, a plurality of groups support assembly fixedly connected on structure board (12), wherein, the top of a plurality of groups support assembly of transverse array distribution is detachably fixedly connected with elevation ruler (10), the top of a plurality of elevation rulers (10) of longitudinal array distribution is placed with the scrape pole (11) for scraping concrete, The support assembly comprises a base (1) and a support screw (2), the base (1) is inserted and fixed at the top of the structure board (12), the base (1) is threadedly connected with the support screw (2) at the top, and the support screw (2) is fixedly connected with a limiting piece for preventing displacement of the elevation ruler at the top. The limiting piece comprises a support seat (4), a sliding block (5) and a clamping jaw (6), the sliding block (5) and the clamping jaw (6) are both provided with two, the support seat (4) is fixedly connected at the top of the support screw (2), two longitudinal sliding grooves (401) are symmetrically formed at the top of the support seat (4) on the front and back sides, the two sliding blocks (5) are symmetrically and slidingly connected in the two longitudinal sliding grooves (401), two clamping jaws (6) are symmetrically provided at the top of the two sliding blocks (5), and an adjusting assembly for driving the two sliding blocks (5) to synchronously move towards each other or away from each other is arranged on the support seat (4). The adjusting assembly comprises a bearing (7), an adjusting screw (8) and a driving handle (9), the adjusting screw (8) is rotatably connected with the bearing (7) in the middle of the support seat (4), the adjusting screw (8) penetrates and is threadedly connected with the two sliding blocks (5) on the front and back sides respectively, the directions of the screw grooves on the front and back sides of the adjusting screw (8) are opposite, and one end of the adjusting screw (8) is fixedly connected with the driving handle (9). A plurality of fixing holes (1201) are uniformly formed in the structure board (12), and the base (1) is inserted and fixed in the fixing hole (1201).

2. The control device for the flatness of a concrete floor according to claim 1, characterized in that: The bottom end of the base (1) is conical.

3. A device for controlling the flatness of a concrete floor as claimed in claim 2, wherein: The support screw (2) is threadedly connected with a nut (3).

4. The control device for flatness of a concrete floor according to claim 1, characterized in that: The top end surface of the elevation ruler (10) is flush with or higher than the top end surface of the clamping jaw (6).

5. The control device for flatness of a concrete floor according to claim 1, characterized in that: The elevation ruler (10) and the scrape pole (11) are both made of light aluminum alloy material.

6. A device for controlling the flatness of a concrete floor as set forth in claim 1, wherein: The length of the scrape pole (11) is 6 m, the spacing between two longitudinally adjacent support assemblies is 2 m, and the spacing between two transversely adjacent support assemblies is 5 m.

7. The control device for flatness of a concrete floor according to claim 1, characterized in that: ​