Connecting structure for starting lever of motorcycle

By improving the connection structure of the motorcycle starter lever and adopting a combination design of drive shaft, crank, cap nut and connector, the problems of complex connection structure and insufficient stability in the existing technology are solved. This achieves convenient installation and high stability, extends the service life of components, prevents detachment, and improves the durability and safety of the overall structure.

CN223984534UActive Publication Date: 2026-03-10CHONGQING ZHONGLONG JINCAI MASCH MFR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The existing motorcycle starter lever connection structure requires high precision, has a complex installation process, and the return spring is prone to fatigue failure, resulting in insufficient structural stability and affecting service life and reliability.

Method used

It adopts a combination structure of drive shaft, crank, cap nut, rotating seat and connector. The connection block fits tightly with the connector, and the cooperation of components such as rectangular block, stud, rectangular ring and magnetic strip ensures the stability and convenience of the connection structure.

Benefits of technology

It improves the ease of installation of the starter lever and the stability of the overall structure, reduces wear, extends the life of components, prevents detachment due to vibration, and enhances the durability and safety of the overall structure.

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Abstract

The utility model relates to the technical field of motorcycle starting levers, in particular to a connecting structure for a motorcycle starting lever, which comprises a driving shaft, a curved bar, a cover-shaped nut, a rotating seat and a connector. The connector is arranged at one end of the driving shaft, and the outer side of the connector is sleeved with a connecting block used for rotating the connector and the driving shaft in the using state. The rotating seat is mounted at the top end of the connecting block and connected with the curved bar; the cover-type nut is installed at the end of the connector, located at one end of the connecting block and connected with the connecting block. The connecting block is arranged on the outer side of the connector in a sleeved mode, the connecting block and the connector are connected in a tightly attached mode, meanwhile, the end of the connector extends to the end of the connecting block from the middle of the connecting block, and the cap-shaped nut is connected with the connector at the end of the connecting block, so that the connecting block is fixedly installed on the connector. The stability of the connecting structure is ensured, and the installation convenience of the starting rod is improved.
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Description

Technical Field

[0001] This utility model relates to the field of motorcycle starter lever technology, and specifically to a connection structure for a motorcycle starter lever. Background Technology

[0002] The starter lever, as one of the key components of the motorcycle starting system, ensures that the motorcycle can start smoothly.

[0003] Chinese patent document CN212106098U discloses a connection structure for a motorcycle starter lever. By inserting the connecting chamber into the mounting chamber, eight limiting rods are respectively inserted into eight limiting grooves. Then, rotating the rotating chamber causes the threaded ring to rotate. The threaded ring moves forward through the threaded connection between the inner circumferential wall and the threaded groove, compressing the moving rod. This causes the metal chamber to move forward, further driving the compression ring to move forward. As a result, the three rotating rods are compressed by the compression ring, causing the three rotating rods to flip. The return spring is stretched, so that the three rotating rods pass through three second rectangular through holes and compress the inner circumferential wall of the mounting chamber, thus fixing the mounting chamber.

[0004] However, the above solution requires high precision in the connection between the connecting compartment and the installation compartment, and involves many connection structures, making the installation process more complicated. Furthermore, the return spring is prone to fatigue failure, resulting in insufficient overall structural stability and affecting the service life and reliability of the motorcycle starter lever. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a connection structure for a motorcycle starter lever.

[0006] The technical solution of this utility model is: a connection structure for a motorcycle starter lever, including a drive shaft, a crank, a cap nut, a rotating seat, and a connector;

[0007] The connector is located at one end of the drive shaft, and a connecting block is sleeved on the outside of the connector for rotating the connector and the drive shaft during use;

[0008] The rotating seat is mounted on the top of the connecting block and connected to the crank rod;

[0009] The cap nut is installed at the end of the connector and is located at one end of the connector block to connect with the connector block.

[0010] Preferably, the connector includes a rectangular block and a stud;

[0011] The rectangular block is installed at one end of the drive shaft and inserted into the middle of the other end of the connecting block;

[0012] The stud is installed at one end of the rectangular block and extends through the connecting block to one end of the connecting block.

[0013] Preferably, a second rectangular groove is provided in the middle of the other end of the connecting block, so that the rectangular block is accommodated in the connecting block when the rectangular block and the connecting block are installed together.

[0014] Preferably, the rotating seat includes a connecting post, a retaining ring, a washer, and a limiting block;

[0015] The limiting block is installed at the top of the connecting block;

[0016] The connecting post is installed at the top center of the limiting block and inserted into one end of the crank rod;

[0017] The washer is fitted on the outside of the connecting post and connected to the crank rod;

[0018] The snap ring is installed at the top of the connecting post and connected to the washer.

[0019] Preferably, a rectangular ring that connects to the connecting block is fitted on the outer side of the cap nut, and a first rectangular groove is provided at one end of the connecting block. When the connecting block and the rectangular ring are installed together, the rectangular ring is fitted and accommodated in the first rectangular groove.

[0020] Preferably, a magnetic strip is fitted onto the end face of the rectangular ring, and the magnetic strip is attracted and connected to the connecting block.

[0021] Preferably, a connecting groove is provided on the side of the rectangular ring, and a notch is provided at the opening of the first rectangular groove and on one side of the connecting groove.

[0022] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0023] This utility model secures the connecting block to the outside of the connector by fitting the connecting block tightly against the connector, extending the end of the connector from the middle of the connecting block to the end of the connecting block, and connecting the cap nut to the connector at the end of the connecting block. This ensures the stability of the connection structure and improves the ease of installation of the starter rod. Attached Figure Description

[0024] Figure 1-2 All of these are perspective views of one embodiment of the present utility model.

[0025] Figure 3 This is an exploded view of the connection structure between the connecting block and the connecting head in one embodiment of the present invention.

[0026] Figure 4 This is a cross-sectional schematic diagram of the connecting block structure in one embodiment of the present invention.

[0027] Reference numerals: 1. Drive shaft; 2. Crankshaft; 3. Connecting post; 4. Snap ring; 5. Washer; 6. Limiting block; 7. Connecting block; 8. Rectangular ring; 9. Cap nut; 10. Rectangular block; 11. Stud; 12. Magnetic strip; 13. Connecting groove; 14. First rectangular groove; 15. Notch; 16. Second rectangular groove. Detailed Implementation

[0028] Example 1

[0029] like Figure 1-4 As shown, the present invention proposes a connection structure for a motorcycle starter lever, including a drive shaft 1, a crank 2, a cap nut 9, a rotating seat, and a connector.

[0030] The connector is located at one end of the drive shaft 1, and a connecting block 7 is sleeved on the outside of the connector for rotating the connector and the drive shaft 1 in use.

[0031] The rotating seat is installed on the top of the connecting block 7 and connected to the crank 2;

[0032] The cap nut 9 is installed at the end of the connector and is located at one end of the connector block 7 and connected to the connector block 7.

[0033] In this embodiment, the connector is installed at the end of the drive shaft 1 and is integrally arranged with the drive shaft 1. The crank 2 is connected to the rotating seat and mounted on the connecting block 7. The connecting block 7 is sleeved on the outside of the connector and the end of the connector extends from the middle of the connecting block 7 to the end of the connecting block 7. At the same time, the cap nut 9 is connected to the connector at the end of the connecting block 7, so that the connecting block 7 is fixedly installed on the connector, ensuring the stability of the connection structure and improving the ease of installation of the starter rod.

[0034] Example 2

[0035] like Figure 3-4 As shown, the present invention proposes a connection structure for a motorcycle starter lever. Compared with embodiment one, the difference in this embodiment is that the connector includes a rectangular block 10 and a stud 11.

[0036] The rectangular block 10 is installed at one end of the drive shaft 1 and inserted into the middle of the other end of the connecting block 7;

[0037] The stud 11 is installed at one end of the rectangular block 10 and extends through the connecting block 7 to one end of the connecting block 7.

[0038] In an optional embodiment, a second rectangular groove 16 is provided at the middle of the other end of the connecting block 7. When the rectangular block 10 and the connecting block 7 are installed together, the rectangular block 10 is accommodated in the connecting block 7. This is used to tightly connect the connecting block 7 and the rectangular block 10 during use, so as to achieve uniform force transmission, reduce wear, and extend the service life of the component.

[0039] In this embodiment, the drive shaft 1 is connected to the connecting block 7 by a rectangular block 10. The shape of the rectangular block 10 matches the internal structure of the connecting block 7, ensuring that the connecting block 7 rotates synchronously with the rectangular block 10, thereby causing the rectangular block 10 to rotate synchronously with the drive shaft 1, which in turn starts the motorcycle. At the same time, by extending the stud 11 from one end of the rectangular block 10 to the other end of the connecting block 7 and connecting the stud 11 to the cap nut 9 at the other end of the connecting block 7, a tight connection between the rectangular block 10 and the connecting block 7 is ensured, improving the installation stability of the connecting block 7.

[0040] Example 3

[0041] like Figure 1-3 As shown, the present invention proposes a connecting structure for a motorcycle starter lever. Compared with the first embodiment, the difference in this embodiment is that the rotating seat includes a connecting column 3, a retaining spring 4, a washer 5, and a limiting block 6.

[0042] The limiting block 6 is installed at the top of the connecting block 7 and is movably connected to the bottom side of the crank 2, thereby limiting the rotation of the crank 2;

[0043] The connecting column 3 is installed at the top center of the limiting block 6 and inserted into one end of the crank 2, which is used to support and limit the crank 2 during use;

[0044] Washer 5 is fitted on the outside of connecting post 3 and connected to the crank 2;

[0045] The retaining ring 4 is installed at the top of the connecting post 3 and connected to the washer 5. It is used to limit the washer 5 above the crank 2 during use, so that the cooperation between the retaining ring 4 and the washer 5 limits the crank 2 to the connecting post 3.

[0046] In this embodiment, the bottom end of the crank 2 is sleeved on the outside of the connecting post 3, and the washer 5 is sleeved on the outside of the connecting post 3 above the crank 2. At the same time, the position of the washer 5 is limited by the connection between the retaining spring 4 and the connecting post 3, thereby installing the crank 2 on the connecting post 3. This ensures the stable support of the connecting post 3 and the crank 2. Meanwhile, the rotation of the crank 2 is limited by the limiting block 6 to ensure the stable operation of the crank 2 during use.

[0047] Example 4

[0048] like Figure 3-4As shown, this utility model proposes a connection structure for a motorcycle starter lever. Compared with Embodiment 1, the difference in this embodiment is that a rectangular ring 8 connected to the connecting block 7 is sleeved on the outer side of the cap nut 9. One end of the connecting block 7 is provided with a first rectangular groove 14. When the connecting block 7 and the rectangular ring 8 are installed together, the rectangular ring 8 is accommodated in the first rectangular groove 14. This groove is used to limit the rectangular ring 8 during use and to limit the rotation of the cap nut 9, so that the cap nut 9 is fixed at the end of the stud 11, preventing the cap nut 9 from falling off due to vibration or other reasons.

[0049] In an optional embodiment, a magnetic strip 12 is fitted onto the end face of the rectangular ring 8. The magnetic strip 12 is magnetically connected to the connecting block 7, which is used to magnetically connect the rectangular ring 8 to the connecting block 7 during use, so as to prevent the rectangular ring 8 from falling off during the motorcycle's operation.

[0050] In an optional embodiment, a connecting groove 13 is provided on the side of the rectangular ring 8, and a notch 15 is provided at the opening of the first rectangular groove 14 and on one side of the connecting groove 13. The notch 15 is used to separate the rectangular ring 8 from the magnetic strip 12 and the connecting block 7 by cooperating with the connecting groove 13 during use, so that the cap nut 9 can be disassembled.

[0051] In this embodiment, by sleeved on the outside of the cap nut 9 and fitted into the first rectangular groove 14, the inner and outer sides of the rectangular ring 8 generate rotational forces with the outer side of the cap nut 9 and the inner wall of the first rectangular groove 14, respectively. This restricts the rotation of the cap nut 9 within the first rectangular groove 14, thus fixing the cap nut 9 to the end of the stud 11. This effectively prevents the starting rod from falling off under severe vibration, improving the durability and safety of the overall structure.

[0052] In this invention, the bottom end of the crank 2 is fitted onto the outside of the connecting post 3, and the washer 5 is fitted onto the outside of the connecting post 3 above the crank 2. Simultaneously, the position of the washer 5 is limited by the connection between the retaining spring 4 and the connecting post 3, thus ensuring stable support between the connecting post 3 and the crank 2. The rotation of the crank 2 is limited by the limiting block 6, and the connecting block 7 is fitted onto the outside of the rectangular block 10, so that the inner wall of the second rectangular groove 16 is in close contact with the outer side of the rectangular block 10. The stud 11 extends from the second rectangular groove 16 into the inner side of the first rectangular groove 14. Simultaneously, the cap nut 9 is connected to the end of the stud 11 in the first rectangular groove 14, and the rectangular ring 8 is sleeved on the outside of the cap nut 9 and fitted into the first rectangular groove 14. At the same time, the rectangular ring 8 is attracted and connected to the connecting block 7 by the magnetic strip 12, so that the inner and outer sides of the rectangular ring 8 generate rotational forces with the outer side of the cap nut 9 and the inner wall of the first rectangular groove 14, respectively, limiting the rotation of the cap nut 9 and fixing the cap nut 9 to the end of the stud 11. This avoids the situation of falling off due to vibration, making the installation of the crank 2 convenient and quick, and improving the durability and safety of the overall structure.

[0053] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A connection structure for a starting lever of a motorcycle, characterized by, The utility model relates to a driving shaft (1), a crank rod (2), a cover type nut (9), a rotating seat and a connecting head are included. The connecting head is arranged at one end of the driving shaft (1), and a connecting block (7) for rotating the connecting head and the driving shaft (1) in a use state is arranged on the outer side of the connecting head. The rotating seat is installed at the top end of the connecting block (7) and is connected with the crank rod (2). The cover type nut (9) is installed at the end of the connecting head and is connected with the connecting block (7) at one end of the connecting block (7).

2. A connection structure for a starting lever of a motorcycle according to claim 1, characterized in that, The connecting head comprises a rectangular block (10) and a stud (11). The rectangular block (10) is installed at the end of the driving shaft (1) and is inserted into the middle of the other end of the connecting block (7). The stud (11) is installed at one end of the rectangular block (10) and extends through the connecting block (7) to one end of the connecting block (7).

3. A connection structure for a starting lever of a motorcycle according to claim 2, characterized in that, The other end of the connecting block (7) is provided with a second rectangular groove (16), and the rectangular block (10) is fitted and accommodated in the connecting block (7) in the fitted and installed state of the rectangular block (10) and the connecting block (7).

4. A connection structure for a starting lever of a motorcycle according to claim 1, characterized in that, The rotating seat comprises a connecting column (3), a clamping spring (4), a gasket (5) and a limiting block (6). The limiting block (6) is installed at the top end of the connecting block (7). The connecting column (3) is installed at the middle of the top end of the limiting block (6) and is inserted into one end of the crank rod (2). The gasket (5) is sleeved on the outer side of the connecting column (3) and is connected with the crank rod (2). The clamping spring (4) is installed at the top end of the connecting column (3) and is connected with the gasket (5).

5. A connection structure for a starting lever of a motorcycle according to claim 1, characterized in that, The outer side of the cover type nut (9) is sleeved with a rectangular ring (8) connected with the connecting block (7), one end of the connecting block (7) is provided with a first rectangular groove (14), and the rectangular ring (8) is fitted and accommodated in the first rectangular groove (14) in the fitted and installed state of the connecting block (7) and the rectangular ring (8).

6. A connection structure for a starting lever of a motorcycle according to claim 5, characterized in that, The end face of the rectangular ring (8) is embeddedly installed with a magnetic stripe (12), and the magnetic stripe (12) is adsorbedly connected with the connecting block (7).

7. A connection structure for a starting lever of a motorcycle according to claim 5, characterized in that The side face of the rectangular ring (8) is provided with a connecting groove (13), and the opening of the first rectangular groove (14) and located at one side of the connecting groove (13) is provided with a notch (15).

Citation Information

Patent Citations

  • Connecting structure for motorcycle starting rod

    CN212106098U