Stress gauge phi angle rotating device

By designing a stress meter φ angle rotation device, utilizing a motor-driven synchronous pulley and worm gear transmission system, combined with a dovetail groove structure, the electric angle adjustment of the stress meter is realized. This solves the problem that existing stress meters cannot automatically adjust, improves detection efficiency and accuracy, and ensures the stability and automation of cables.

CN223984981UActive Publication Date: 2026-03-10DANDONG HAOYUAN INSTR
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing stress gauges lack the function of electrically adjusting the rotation direction of the stress gauge, resulting in insufficient testing efficiency, accuracy and automation, and failing to meet the current stress testing requirements.

Method used

A stress meter φ angle rotation device was designed. The stress meter is electrically adjusted by a motor-driven synchronous pulley and worm gear transmission system combined with a dovetail groove structure to ensure synchronous rotation of the cable and achieve ±90 degree rotation of the stress meter assembly. The angle is digitally and precisely controlled by closed-loop feedback of a servo motor.

Benefits of technology

The electric angle adjustment of the stress meter was realized, which improved the testing efficiency and accuracy, ensured the stability and reliability of the cable, and enhanced the automation of stress testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stress gauge phi angle rotating device, which comprises a support arm, a driving mechanism, a rotating mechanism, an adapter plate, a left adjusting plate and a right adjusting plate, and is characterized in that the support arm is mounted at the front end of a bracket, and the driving mechanism and the rotating mechanism are mounted in the support arm; the bottom of the rotating mechanism is connected with an adapter plate, the adapter plate is connected with the left-right adjusting plate through a sliding structure, and the left-right adjusting plate is connected with the stress meter assembly. The device has the advantages that the device has the capability of electrically adjusting the angle, and the stress meter assembly is driven by the motor to rotate by 90 degrees plus or minus 90 degrees so as to meet the stress test of each angle; the hanging ring and the cable rotate synchronously with the stress gauge assembly, the stability and reliability of the cable are ensured, the situation that the cable is folded and loosened to affect use is avoided, the vertex M in the stress gauge assembly coincides with the axis center line of a rotating shaft in the rotating mechanism through sliding of a front-back adjusting plate and a left-right adjusting plate in combination with the adjusting mechanism, and the detection accuracy is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of stress testing, specifically a stress meter device that can electrically and horizontally adjust the rotation direction of the stress meter. Background Technology

[0002] The principle of stress detection technology relies on X-rays emitted from an X-ray tube, which irradiate the sample and are reflected to a detector. The detector receives the signal and calculates the stress value at that point in the sample. Sometimes, when measuring the stress value at a specific point, it is necessary to rotate the stress meter horizontally by an angle (φ) before taking the measurement to accurately determine the stress state at that point. Currently, some existing stress meters lack the function of horizontally adjusting the rotation direction (φ), or while they have this function, it requires manual rotation. This is insufficient in terms of efficiency, accuracy, and automation to meet current stress testing requirements. Therefore, there is an urgent need for a stress meter device that can electrically adjust the horizontal rotation direction (φ). Utility Model Content

[0003] To solve the above problems, this utility model discloses a stress meter φ angle rotation device.

[0004] The specific technical solution is as follows:

[0005] A stress meter φ angle rotation device includes a support arm, a drive mechanism, a rotation mechanism, a transition plate, and left and right adjustment plates. The support arm is installed at the front end of a bracket, and the drive mechanism and the rotation mechanism are installed inside the support arm. The bottom of the rotation mechanism is connected to the transition plate, and the transition plate is connected to the left and right adjustment plates through a sliding structure. The left and right adjustment plates are connected to the stress meter assembly.

[0006] The drive mechanism includes a motor, a motor mounting base, a synchronous pulley A, a synchronous pulley B, a synchronous belt, a worm gear, a bearing A, and a bearing housing. The motor is fixed to the motor mounting base, which is installed inside the support arm. The output shaft of the motor is connected to the synchronous pulley A, which is connected to the synchronous pulley B via a synchronous belt. The worm gear is fixedly connected to the inner hole of the synchronous pulley B, and both ends of the worm gear are supported in the bearing housing by bearing A.

[0007] The rotating mechanism includes a rotating shaft, a worm gear, bearing B, a bearing cover, a locking nut, front and rear adjusting plates, and a lifting ring. The worm gear is fixedly installed on the outer side of the rotating shaft, and the worm gear meshes with the worm. The bottom of the rotating shaft is supported by a pair of bearings B, and the bearings B are positioned above each other by a bearing cover. The tightness of the bearings B is adjusted by the locking nut. The bottom end of the rotating shaft is connected to the front and rear adjusting plates, and the top end of the rotating shaft is provided with a lifting ring.

[0008] The front and rear adjustment plates are slidably connected to the upper end of the adapter plate via dovetail grooves. The middle part of the adapter plate is also provided with a dovetail groove structure and is slidably connected to the dovetail grooves of the left and right adjustment plates.

[0009] The cable is fixed to the lifting ring, and the rotation of the shaft drives the lifting ring, the adapter plate, the left and right adjustment plates, the stress meter assembly, and the cable to rotate synchronously.

[0010] The support arm has a stepped groove inside. After the bearings B are sleeved on the rotating shaft in pairs, the bottom end of the bearing abuts against the shoulder of the stepped groove. The top end of the bearing B protrudes at the top end of the stepped groove. The bearing cap is set in the shape of the bearing B at the top end of the stepped groove, and the bearing cap is fixedly connected to the support arm.

[0011] The rotating shaft is stepped and has a retaining ring in the middle.

[0012] The relative position of the vertex of the stress meter assembly to the center line of the rotating shaft is adjusted by the dovetail groove structure between the front and rear adjustment plates and the adapter plate, as well as between the adapter plate and the left and right adjustment plates.

[0013] The advantages of this utility model are: it has the ability to electrically adjust the angle. This device can rotate the stress meter assembly by ±90 degrees through the motor to meet the stress test at various angles. The lifting ring and the cable rotate synchronously with the stress meter assembly to ensure the stability and reliability of the cable and avoid the cable from being bent or loose, which would affect its use. Combined with the adjustment mechanism, the sliding of the front and rear adjustment plates and the left and right adjustment plates makes the vertex M in the stress meter assembly coincide with the center line of the rotating shaft in the rotation mechanism, ensuring the accuracy of the test. Attached Figure Description

[0014] Figure 1 This is a left sectional view of the present invention;

[0015] Figure 2 This is a front view of the present invention;

[0016] Figure 3 This is a top view of the present invention;

[0017] Figure 4 This is a schematic diagram of the present invention;

[0018] Figure 5 This is a top sectional view of the present invention;

[0019] Figure 6 This is a front sectional view of the present invention. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] A stress meter φ angle rotation device includes a support arm 1, a drive mechanism 3, a rotation mechanism 4, a transition plate 5, and left and right adjustment plates 6. The support arm 1 is installed at the front end of a bracket 2, and the drive mechanism 3 and the rotation mechanism 4 are installed inside the support arm 1. The bottom of the rotation mechanism 4 is connected to the transition plate 5, and the transition plate 5 is connected to the left and right adjustment plates 6 through a sliding structure. The left and right adjustment plates 6 are connected to the stress meter assembly 7.

[0022] The drive mechanism 3 includes a motor 301, a motor mounting base 302, a synchronous pulley A303, a synchronous pulley B304, a synchronous belt 305, a worm gear 306, a bearing A307, and a bearing seat 308. The motor 301 is fixed on the motor mounting base 302, which is installed inside the support arm 1. The output shaft of the motor 301 is connected to the synchronous pulley A303. The synchronous pulley A303 is connected to the synchronous pulley B304 via the synchronous belt 305. The worm gear 306 is fixedly connected to the inner hole of the synchronous pulley B304. The two ends of the worm gear 306 are supported in the bearing seat 308 by the bearing A307.

[0023] The rotating mechanism 4 includes a rotating shaft 401, a worm gear 402, a bearing B403, a bearing cover 404, a locking nut 405, a front and rear adjusting plate 406, and a lifting ring 407. The worm gear 402 is fixedly installed on the outer side of the rotating shaft 401, and the worm gear 402 meshes with the worm 306. The bottom of the rotating shaft 401 is supported by a pair of bearings B403, and the bearings B403 are positioned above the bearing cover 404. The tightness of the bearings B403 is adjusted by the locking nut 405. The bottom end of the rotating shaft 401 is connected to the front and rear adjusting plate 406, and the top end of the rotating shaft 401 is provided with a lifting ring 407.

[0024] The front and rear adjustment plates 406 are slidably connected to the upper end of the adapter plate 5 via dovetail grooves. The middle part of the adapter plate 5 is also provided with a dovetail groove structure and is slidably connected to the left and right adjustment plates 6 via dovetail grooves.

[0025] The cable 8 is fixed to the lifting ring 407. The rotation of the rotating shaft 401 drives the lifting ring 407, the adapter plate 5, the left and right adjustment plates 6, the stress meter assembly 7 and the cable 8 to rotate synchronously.

[0026] The support arm 1 has a stepped groove inside. After the bearings B403 are sleeved on the rotating shaft 401 in pairs, the bottom end of the bearings B403 abuts against the shoulder of the stepped groove. The top end of the bearings B403 protrudes at the top end of the stepped groove. The bearing cap 404 is set in the shape of the bearings B403 at the top end of the stepped groove, and the bearing cap 404 is fixedly connected to the support arm 1.

[0027] The rotating shaft 401 is stepped shaft, and a retaining ring 408 is provided in the middle of the rotating shaft 401.

[0028] The relative position of the vertex of the stress meter assembly 7 with the axis center line of the rotating shaft 401 is adjusted by the dovetail groove structure between the front and rear adjustment plates 406 and the adapter plate 5, and between the adapter plate 5 and the left and right adjustment plates 6.

[0029] The working principle of this utility model is as follows: First, the bottom end of the rotating shaft 401 achieves Y-axis adjustment by sliding the dovetail groove of the front and rear adjustment plate 406 and the adapter plate 5. The adapter plate 5 achieves X-axis adjustment by sliding the dovetail groove of the left and right adjustment plate 6, ensuring that the vertex M of the stress meter assembly 7 coincides with the center line of the rotating shaft 401. Then, the motor 301 of the drive mechanism 3 drives the synchronous pulley A303, synchronous belt 305 and synchronous pulley B304 to drive the worm gear 306. The worm gear 306 meshes with the worm wheel 402 of the rotating mechanism 4 to drive the rotating shaft 401 to rotate, which in turn drives the adapter plate 5, the left and right adjustment plate 6 and the stress meter assembly 7 to rotate ±90 degrees. At the same time, the lifting ring 407 of the cable 8 fixed to the top of the rotating shaft 401 rotates accordingly to avoid twisting or loosening. Combined with the high transmission ratio of the worm gear and the closed-loop feedback of the servo motor, the angle is digitally controlled precisely. Finally, the detection efficiency and reliability are improved by electric transmission, precision adjustment and synchronous cable management.

Claims

1. A stress meter φ angle rotation device, characterized by: The application relates to a stress meter assembly, which comprises a supporting arm (1), a driving mechanism (3), a rotating mechanism (4), a connecting plate (5) and left and right adjusting plates (6), wherein the supporting arm (1) is installed at the front end of a support (2), the driving mechanism (3) and the rotating mechanism (4) are installed inside the supporting arm (1), the bottom of the rotating mechanism (4) is connected with the connecting plate (5), the connecting plate (5) is connected with the left and right adjusting plates (6) through a sliding structure, and the left and right adjusting plates (6) are connected with a stress meter assembly (7). The driving mechanism (3) comprises a motor (301), a motor fixing seat (302), a synchronous pulley A (303), a synchronous pulley B (304), a synchronous belt (305), a worm (306), a bearing A (307) and a bearing seat (308); the motor (301) is fixed on the motor fixing seat (302), the motor fixing seat (302) is installed inside the supporting arm (1); the output shaft of the motor (301) is connected with the synchronous pulley A (303), the synchronous pulley A (303) is in transmission connection with the synchronous pulley B (304) through the synchronous belt (305), the inner hole of the synchronous pulley B (304) is fixedly connected with the worm (306), and the two ends of the worm (306) are supported in the bearing seat (308) through the bearing A (307). The rotating mechanism (4) comprises a rotating shaft (401), a worm wheel (402), a bearing B (403), a bearing pressing cover (404), a locking nut (405), a front and back adjusting plate (406) and a lifting ring (407); the worm wheel (402) is fixedly installed on the outer side of the rotating shaft (401) and is in mesh with the worm (306); the bottom of the rotating shaft (401) is supported through the pair of bearing B (403), the bearing B (403) is positioned through the bearing pressing cover (404) from above, and the tightness of the bearing B (403) is adjusted through the locking nut (405); the bottom end of the rotating shaft (401) is connected with the front and back adjusting plate (406), and the top end of the rotating shaft (401) is provided with the lifting ring (407).

2. The stress meter φ-angle rotating device according to claim 1, characterized by: The front and back adjusting plate (406) is in sliding connection with the dovetail groove of the upper end of the connecting plate (5) through the dovetail groove, and the middle part of the connecting plate (5) is also provided with a dovetail groove structure and is in sliding connection with the dovetail groove of the left and right adjusting plates (6).

3. The stress meter φ-angle rotating device according to claim 1, characterized by: The cable (8) is fixed on the lifting ring (407), and the rotating of the rotating shaft (401) drives the synchronous rotation of the lifting ring (407), the connecting plate (5), the left and right adjusting plates (6), the stress meter assembly (7) and the cable (8).

4. The stress meter φ-angle rotating device according to claim 1, characterized by: The inside of the supporting arm is provided with a stepped notch, the pair of bearing B (403) is sleeved behind the rotating shaft (401), the lower bottom end is in abutment with the shaft shoulder of the stepped notch, the upper top end of the bearing B (403) is protruded at the upper end of the stepped notch, the bearing pressing cover (404) is arranged in the shape of the bearing B (403) at the upper top end of the stepped notch, and the bearing pressing cover (404) is fixedly connected with the supporting arm (1).

5. The stress meter φ-angle rotating device according to claim 1, characterized by: The rotating shaft (401) is in the shape of a stepped shaft, and a blocking ring (408) is arranged at the middle part of the rotating shaft (401).

6. The stress meter φ angle rotation device according to claim 2, characterized by: The relative position of the vertex in the stress meter assembly (7) and the shaft center line of the rotating shaft (401) is adjusted through the dovetail groove structure between the front and rear adjustment plates (406) and the adapter plate (5), and the adapter plate (5) and the left and right adjustment plates (6).