Textile heat-conducting oil furnace energy replacement device
By designing an energy replacement device for textile thermal oil furnaces, the problem of rapid heat loss of thermal oil is solved by storing, heating, and transporting thermal oil, thus achieving stable heat conduction. This device is suitable for heating devices and reaction vessels in the textile industry.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-03-10
AI Technical Summary
Existing textile heat transfer oil heaters are prone to problems such as rapid heat loss of the heat transfer oil or failure to meet requirements during the heating process.
An energy replacement device for a textile thermal oil furnace was designed, including a support base, a holding mechanism, a heating mechanism, and a supply mechanism. It stores, heats, and transports thermal oil, and uses a heat conduction replacement mechanism to prevent heat loss. It also employs electric heating tubes and heating sleeves to improve heat conduction efficiency.
It effectively prevents heat loss of heat transfer oil during transportation, ensuring a stable heat supply, and is suitable for heating devices and reaction vessels in the textile industry.
Smart Images
Figure CN223985368U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile thermal oil furnace technology, specifically to an energy replacement device for textile thermal oil furnaces. Background Technology
[0002] Textile thermal oil heaters are key equipment in the textile industry used to provide high-temperature heat energy, mainly for processes such as dyeing and finishing that require a stable heat supply. These heaters transfer heat to heating devices or reaction vessels in textile machinery by heating thermal oil.
[0003] In the use of thermal oil furnaces, a single heat source is usually used to heat the heating device and reaction vessel. However, such a single heat source is prone to causing the thermal oil to dissipate heat too quickly when it is fed or discharged, or the heat may not reach the required level. Therefore, we propose an energy replacement device for textile thermal oil furnaces. Utility Model Content
[0004] The purpose of this invention is to provide an energy replacement device for textile thermal oil furnaces to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy replacement device for a textile thermal oil furnace, comprising a support base and a holding mechanism. The holding mechanism is used to store and collect thermal oil. A fixed frame for mounting the support is provided at the bottom of the holding mechanism. A heating mechanism communicating with the holding mechanism is provided below the holding mechanism. The heating mechanism is used to heat the thermal oil inside the holding mechanism. A supply mechanism for conveying and collecting thermal oil is fixedly installed at the top of the support base. A heat conduction replacement mechanism communicating with the heating mechanism is provided on the heat conduction replacement mechanism.
[0006] Furthermore, the container includes a storage tank, an inlet pipe, and an outlet pipe. The inlet pipe is fixedly connected to one side of the top of the storage tank, and the outlet pipe is fixedly connected to the bottom of the storage tank. The bottom of the outlet pipe is connected to the heating mechanism.
[0007] Furthermore, the heating mechanism includes a heating barrel, a first connecting pipe, an electric heating pipe, and a feeding pipe. The top of the heating barrel is fixedly connected to the first connecting pipe, which is connected to the discharge pipe. The electric heating pipe is installed inside the heating barrel. The bottom of the heating barrel is fixedly connected to the feeding pipe, and the bottom of the feeding pipe is connected to the supply mechanism.
[0008] Furthermore, the supply mechanism includes a first supply pump and a third connecting pipe. The inlet end of the first supply pump is connected to the feed pipe through a second connecting pipe, and the outlet end of the first supply pump is fixedly connected to the feed pipe through the third connecting pipe. The inlet end of the second supply pump is fixedly connected to the collection pipe through a fifth connecting pipe, and the top of the second supply pump is fixedly connected to the feed pipe through a fourth connecting pipe.
[0009] Furthermore, the heat conduction replacement mechanism includes a heating sleeve, a connecting frame, a conveying pipe, a control valve, and a return pipe. Heating sleeves are provided on the outside of both the feeding pipe and the collecting pipe. The two sets of heating sleeves are connected by the connecting frame. The heating sleeve outside the feeding pipe is connected to the heating tank through the conveying pipe. A control valve is provided on the conveying pipe. The heating sleeve outside the collecting pipe is connected to the feeding pipe through the return pipe.
[0010] Furthermore, the storage tank, heating barrel, first connecting pipe, conveying pipe and return pipe are all wrapped with heat insulation pads.
[0011] Compared with the prior art, the present invention has the following advantages: The container mechanism of the present invention can store the heat transfer oil. Then the heat transfer oil enters the heating mechanism and is heated to the corresponding temperature. Then the supply mechanism can supply the heat transfer oil to the heating device and reaction vessel in the textile industry. When the heat transfer oil is supplied by the supply mechanism, the heat transfer oil inside the heating mechanism can be used as a heat conduction replacement mechanism. In this way, the heat transfer oil can be supplied by increasing the heat source to prevent the heat loss of the heat transfer oil from occurring too quickly. Attached Figure Description
[0012] Figure 1 This is a first perspective structural diagram of the present invention;
[0013] Figure 2 This is a second perspective view of the structure of this utility model;
[0014] Figure 3 This is a schematic diagram of the third perspective of the present invention.
[0015] In the diagram: 1. Support base; 2. Container mechanism; 3. Fixing frame; 4. Heating mechanism; 5. Supply mechanism; 6. Heat conduction and replacement mechanism; 7. Storage tank; 8. Feed pipe; 9. Discharge pipe; 10. Heating tank; 11. First connecting pipe; 12. Electric heating tube; 13. Feeding pipe; 14. First supply pump; 15. Second connecting pipe; 16. Third connecting pipe; 17. Second supply pump; 18. Fourth connecting pipe; 19. Fifth connecting pipe; 20. Feeding pipe; 21. Collection pipe; 22. Heating sleeve; 23. Connecting frame; 24. Conveying pipe; 25. Control valve; 26. Return pipe. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-3 This utility model provides a technical solution: an energy replacement device for a textile thermal oil furnace, including a support base 1 and a holding mechanism 2. The holding mechanism 2 is used to store and collect thermal oil. A fixed frame 3 for mounting support is provided at the bottom of the holding mechanism 2. A heating mechanism 4 communicating with the holding mechanism 2 is provided below the holding mechanism 2. The heating mechanism 4 is used to heat the thermal oil inside the holding mechanism 2. A supply mechanism 5 for conveying and collecting thermal oil is fixedly installed at the top of the support base 1. A heat conduction replacement mechanism 6 communicating with the heating mechanism 4 is provided on the heat conduction replacement mechanism 6.
[0018] The container 2 can store the heat transfer oil. The heat transfer oil then enters the heating mechanism 4 and is heated to the corresponding temperature. The supply mechanism 5 can then supply the heat transfer oil to the heating devices and reaction vessels in the textile industry. When the heat transfer oil is supplied through the supply mechanism 5, the heat transfer oil inside the heating mechanism 4 can be used to supply the heat transfer replacement mechanism 6. This can prevent the heat transfer oil from losing heat too quickly by increasing the heat source.
[0019] Please see Figure 1 , Figure 2 and Figure 3 The holding mechanism 2 includes a storage tank 7, a feed pipe 8 and a discharge pipe 9. The feed pipe 8 is fixedly connected to one side of the top of the storage tank 7, and the discharge pipe 9 is fixedly connected to the bottom of the storage tank 7. The bottom of the discharge pipe 9 is connected to the heating mechanism 4.
[0020] The storage tank 7 can store the heat transfer oil, the discharge pipe 9 can transport the heat transfer oil to the interior of the heating mechanism 4, and the feed pipe 8 can facilitate the recovery of the heat transfer oil.
[0021] Please see Figure 1 , Figure 2 and Figure 3The heating mechanism 4 includes a heating barrel 10, a first connecting pipe 11, an electric heating tube 12, and a feeding pipe 13. The top of the heating barrel 10 is fixedly connected to the first connecting pipe 11, which is connected to the discharge pipe 9. The electric heating tube 12 is installed inside the heating barrel 10. The bottom of the heating barrel 10 is fixedly connected to the feeding pipe 13, and the bottom of the feeding pipe 13 is connected to the supply mechanism 5.
[0022] When the heat transfer oil enters the heating tank 10, the electric heating tube 12 can heat the heat transfer oil to the corresponding temperature, and the heated oil can be transported to the supply mechanism 5 through the supply pipe 13.
[0023] Please see Figure 1 , Figure 2 and Figure 3 The supply mechanism 5 includes a first supply pump 14 and a third connecting pipe 16. The inlet end of the first supply pump 14 is connected to the feed pipe 13 through the second connecting pipe 15. The outlet end of the first supply pump 14 is fixedly connected to the feed pipe 20 through the third connecting pipe 16. The inlet end of the second supply pump 17 is fixedly connected to the collection pipe 21 through the fifth connecting pipe 19. The top of the second supply pump 17 is fixedly connected to the feed pipe 8 through the fourth connecting pipe 18.
[0024] The first supply pump 14 can transport the heat transfer oil inside the heating tank 10 to the heating device and reaction vessel in the textile industry through the second connecting pipe 15, the third connecting pipe 16 and the feed pipe 20. When the heat transfer oil is used up, the second supply pump 17 can provide power to return the heat transfer oil to the storage tank 7 through the collection pipe 21, the fifth connecting pipe 19 and the fourth connecting pipe 18.
[0025] Please see Figure 1 , Figure 2 and Figure 3 The heat conduction replacement mechanism 6 includes a heating sleeve 22, a connecting frame 23, a conveying pipe 24, a control valve 25, and a return pipe 26. Heating sleeves 22 are provided on the outside of both the feeding pipe 20 and the collecting pipe 21. The two sets of heating sleeves 22 are connected by the connecting frame 23. The heating sleeve 22 outside the feeding pipe 20 is connected to the heating tank 10 through the conveying pipe 24. A control valve 25 is provided on the conveying pipe 24. The heating sleeve 22 outside the collecting pipe 21 is connected to the feeding pipe 8 through the return pipe 26.
[0026] When the temperature is low, the control valve 25 is opened, and the heat transfer oil inside the heating tank 10 is transported to the heating sleeve 22 and the connecting frame 23 through the delivery pipe 24. This heats the feed pipe 20 and the collection pipe 21, preventing the heat transfer oil inside the feed pipe 20 and the collection pipe 21 from being insulated. This prevents the heat loss from being too fast due to the low temperature. The heat transfer oil after use can then be recovered through the return pipe 26.
[0027] Please see Figure 3 The storage tank 7, heating tank 10, first connecting pipe 11, conveying pipe 24 and return pipe 26 are all wrapped with heat insulation pads. The heat insulation pads can insulate the components and prevent the heat transfer oil from losing temperature due to low external temperature.
[0028] In use, the container 2 first stores the heat transfer oil. Then, the heat transfer oil enters the heating mechanism 4 and is heated to the appropriate temperature. The supply mechanism 5 then supplies the heat transfer oil to heating devices and reaction vessels in the textile industry. While the heat transfer oil is supplied through the supply mechanism 5, the heat transfer oil inside the heating mechanism 4 can be used as a heat transfer replacement mechanism 6. This prevents rapid heat loss of the heat transfer oil by increasing the heat source. The storage tank 7 stores the heat transfer oil, and the discharge pipe 9 transports the heat transfer oil into the heating mechanism 4. The inlet pipe 8 facilitates the recovery of the heat transfer oil. After the heat transfer oil enters the heating tank 10, the electric heating tube 12 heats the oil to the appropriate temperature, and the heated oil is then transported to the supply machine through the supply pipe 13. Inside the structure 5, the first supply pump 14 can transport the heat transfer oil inside the heating tank 10 to the heating device and reaction vessel in the textile industry through the second connecting pipe 15, the third connecting pipe 16 and the feed pipe 20. After the heat transfer oil is used up, the second supply pump 17 can provide power to return the heat transfer oil to the storage tank 7 through the collection pipe 21, the fifth connecting pipe 19 and the fourth connecting pipe 18. When the temperature is low, the control valve 25 is opened, and the heat transfer oil inside the heating tank 10 will be transported to the heating sleeve 22 and the connecting frame 23 through the conveying pipe 24, so that the feed pipe 20 and the collection pipe 21 can be heated. This prevents the heat transfer oil inside the feed pipe 20 and the collection pipe 21 from being insulated, thus preventing the heat loss from being too fast due to the low temperature. After use, the heat transfer oil can be recovered through the return pipe 26.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A textile thermal oil furnace energy replacement device, comprising a support base (1) and a container (2), wherein the container (2) is used to store and collect thermal oil, and the bottom of the container (2) is provided with a fixing frame (3) for mounting support, characterized in that: The lower part of the containing mechanism (2) is provided with a heating mechanism (4) communicated with the containing mechanism (2), the heating mechanism (4) is used for heating the heat conducting oil in the containing mechanism (2), the top of the support base (1) is fixedly provided with a feeding mechanism (5) for conveying and collecting the heat conducting oil, and the heat conducting replacement mechanism (6) is provided with a heat conducting replacement mechanism (6) communicated with the heating mechanism (4).
2. A textile heat conduction oil furnace energy replacement device according to claim 1, characterized in that: The containing mechanism (2) comprises a storage tank (7), a feeding pipe (8) and a discharging pipe (9), one side of the top of the storage tank (7) is fixedly communicated with the feeding pipe (8), and the bottom of the storage tank (7) is fixedly communicated with the discharging pipe (9); the bottom of the discharging pipe (9) is communicated with the heating mechanism (4).
3. A textile heat conduction oil furnace energy replacement device according to claim 2, characterized in that: The heating mechanism (4) comprises a heating barrel (10), a first connecting pipe (11), an electric heating pipe (12) and a feeding pipe (13), the top of the heating barrel (10) is fixedly communicated with the first connecting pipe (11) communicated with the discharging pipe (9), the inside of the heating barrel (10) is provided with the electric heating pipe (12), the bottom of the heating barrel (10) is fixedly communicated with the feeding pipe (13), and the bottom of the feeding pipe (13) is communicated with the feeding mechanism (5).
4. A textile heat conduction oil furnace energy replacement device according to claim 3, characterized in that: The feeding mechanism (5) comprises a first feeding pump (14) and a third connecting pipe (16), the feeding end of the first feeding pump (14) is communicated with the feeding pipe (13) through a second connecting pipe (15), the discharging end of the first feeding pump (14) is fixedly communicated with a feeding pipe (20) through the third connecting pipe (16), the feeding end of the second feeding pump (17) is fixedly communicated with a collecting pipe (21) through a fifth connecting pipe (19), and the top of the second feeding pump (17) is fixedly communicated with the feeding pipe (8) through a fourth connecting pipe (18).
5. A textile heat conduction oil furnace energy replacement device according to claim 4, characterized in that: The heat conducting replacement mechanism (6) comprises a heating sleeve pipe (22), a connecting frame (23), a conveying pipe (24), a control valve (25) and a return pipe (26), the outside of the feeding pipe (20) and the collecting pipe (21) is provided with the heating sleeve pipe (22), the two groups of heating sleeve pipes (22) are communicated through the connecting frame (23), the heating sleeve pipe (22) outside the feeding pipe (20) is communicated with the heating barrel (10) through the conveying pipe (24), the conveying pipe (24) is provided with the control valve (25), and the heating sleeve pipe (22) outside the collecting pipe (21) is communicated with the feeding pipe (8) through the return pipe (26).
6. A textile heat conduction oil furnace energy replacement device according to claim 5, characterized in that: The outside of the storage tank (7), the heating barrel (10), the first connecting pipe (11), the conveying pipe (24) and the return pipe (26) is wrapped with a heat preservation pad.