Wrapping die capable of testing wrapping tension
By introducing a through-shaft annular pressure sensor and baffle design into the wrapping mold, the problem of inaccurate wrapping tension measurement is solved, enabling real-time and accurate measurement of wrapping tension and convenient mold installation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-10
AI Technical Summary
Existing wrapping molds cannot accurately reflect the true tension during the wrapping process when measuring wrapping tension. They are greatly affected by guide rollers and friction, resulting in inaccurate measurements.
A wrapping mold is designed, comprising a wrapping rod, a through-shaft annular pressure sensor, a wrapping mold base, a shaft pressure plate, and a shaft baffle. The wrapping tension is measured in real time by fitting the through-shaft annular pressure sensor onto the bearings at both ends of the wrapping rod, and a baffle is set in the middle of the wrapping mold base to facilitate positioning and installation.
It enables real-time and accurate measurement of wrapping tension, improving measurement accuracy and enhancing the ease of use of the wrapping mold.
Smart Images
Figure CN223985802U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wrapping mold technology, and in particular to a wrapping mold that can test the wrapping tension. Background Technology
[0002] The existing method for testing the wrapping tension of wrapping dies involves testing the release tension of the strip, such as aluminum foil. This release tension is used as the wrapping tension during wrapping. However, from the start of the release to when the strip is wrapped around the cable, there are multiple frictional forces of varying magnitudes between the guide roller or guide wheel, between the strip and the guide roller, and between the guide wheels. These directly affect the wrapping tension. Therefore, using the measured release tension to represent the wrapping tension cannot accurately measure the wrapping tension during wrapping.
[0003] Therefore, how to provide a wrapping mold that can test wrapping tension, thereby greatly improving the accuracy of wrapping tension measurement and the ease of use of the wrapping mold, has become a technical problem that urgently needs to be solved. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a wrapping mold that can test the wrapping tension, thereby improving the accuracy of wrapping tension measurement and the ease of use of the wrapping mold.
[0005] This utility model is implemented as follows: a wrapping mold capable of testing wrapping tension, comprising:
[0006] The device comprises two wrapping rods, four through-shaft annular pressure sensors, a wrapping mold base, a shaft pressure plate, a shaft baffle, and four hexagon socket screws. Each wrapping rod has a bearing at both ends, and the four through-shaft annular pressure sensors are respectively sleeved on the bearings of the two wrapping rods. The front end of the wrapping mold base has a groove, and the two wrapping rods are disposed in the groove. The shaft pressure plate is disposed above the groove by two hexagon socket screws. The shaft baffle is disposed at the front end of the wrapping mold base by two hexagon socket screws.
[0007] A baffle is provided at the middle of the wrapping mold base.
[0008] The front end of the groove has two upward-facing semi-circular notches, the radius of which is the same as the radius of the through-shaft annular pressure sensor, and the rear end of the groove has a shaft hole.
[0009] The rear end of the wrapping mold base is provided with a handle, and the handle is provided with a through hole.
[0010] The lower end of the axial pressure plate is provided with a downward-facing semi-circular notch, the radius of which is the same as the radius of the shaft hole. The left and right ends of the downward-facing semi-circular notch are respectively provided with a quarter-circle arc, the radius of which is the same as the radius of the shaft-penetrating annular pressure sensor.
[0011] The bearing has an inner diameter of 3mm, an outer diameter of 6mm, and a width of 2.5mm.
[0012] The through-shaft annular pressure sensor has an inner diameter of 6mm, an outer diameter of 10mm, a width of 10mm, and a measuring range of 0-1000g.
[0013] The advantages of this utility model are:
[0014] By installing a ring-shaped pressure sensor that can pass through the shaft on the bearings at both ends of the wrapping rod, since the wrapping tension of the strip during wrapping is equal to the normal force applied to the two wrapping rods, this application can measure the wrapping tension in real time and accurately, and observe the changes in the wrapping tension, which greatly improves the accuracy of the wrapping tension measurement. By setting a baffle in the middle of the wrapping mold base, this application can be easily positioned when installed on relevant equipment, improving the convenience of using the wrapping mold. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0016] Figure 1 This is a top view of the present invention;
[0017] Figure 2 This is a schematic diagram showing the connection between the wrapping mold base, the wrapping rod, and the shaft baffle of this utility model;
[0018] Figure 3 This is a side view of the present invention;
[0019] Figure 4 This is a schematic diagram showing the connection between the wrapping mold base and the shaft pressure plate of this utility model;
[0020] Figure 5 This is a schematic diagram showing the connection between the wrapping rod and the annular pressure sensor of this utility model;
[0021] Figure 6 This is a schematic diagram of the connection structure between the handle and the baffle of this utility model.
[0022] Marker explanation:
[0023] 100—Wrapping mold; 1—Wrapping rod; 11—Bearing; 2—Annular pressure sensor; 3—Wrapping mold base; 31—Groove; 311—Upward-facing semi-circular notch; 312—Shaft hole; 4—Shaft pressure plate; 41—Downward-facing semi-circular notch; 42—Arc; 5—Shaft baffle; 6—Hex socket screw; 7—Baffle; 8—Handle; 81—Through hole. Detailed Implementation
[0024] The overall concept of the technical solution in this application is as follows:
[0025] By setting up two wrapping rods 1, four annular pressure sensors 2, a wrapping mold base 3, a shaft pressure plate 4, a shaft baffle 5, and four internal hex screws 6, the shaft-penetrating annular pressure sensors 2 are sleeved on the bearings 11 at both ends of the wrapping rods 1 to measure the wrapping tension. A groove 31 is set at the front end of the wrapping mold base 3 to place the two wrapping rods 1. A shaft pressure plate 4 is set to fix the wrapping rods 1 and the shaft pressure plate 4 is fixed by four internal hex screws 6.
[0026] Please refer to Figures 1 to 6 As shown, a wrapping mold 100 capable of testing wrapping tension includes:
[0027] The package includes two wrapping rods 1, four through-shaft annular pressure sensors 2, a wrapping mold base 3, a shaft pressure plate 4, a shaft baffle 5, and four hexagon socket screws 6. Each wrapping rod 1 has a bearing 11 at both ends. The four through-shaft annular pressure sensors 2 are respectively sleeved on the bearings 11 of the two wrapping rods 1 for real-time and accurate measurement of the wrapping tension during wrapping. The front end of the wrapping mold base 3 has a groove 31, on which the two wrapping rods 2 are positioned. The shaft pressure plate 4 is positioned above the groove 31 by two hexagon socket screws 6 to fix one end of the two wrapping rods 2. The shaft baffle 5 is positioned at the front end of the wrapping mold base 3 by two hexagon socket screws 6 and is used to fix the shaft pressure plate 4.
[0028] A baffle 7 is provided at the middle of the wrapping mold base 3, which is used to facilitate the positioning of the wrapping mold when it is installed on relevant equipment.
[0029] The front end of the groove 31 is provided with two upward-facing semi-circular notches 311. The radius of the upward-facing semi-circular notches 311 is the same as the radius of the through-shaft annular pressure sensor 2, which is used to facilitate the placement of the two wrapping rods 2 on the groove 31. The rear end of the groove 31 is provided with a shaft hole 312, which is used to fix the other end of the two wrapping rods 2.
[0030] The rear end of the wrapping mold base is provided with a handle, and the handle is provided with a through hole.
[0031] The lower end of the axial pressure plate 4 is provided with a downward-facing semi-circular notch 41. The radius of the downward-facing semi-circular notch 41 is the same as the radius of the shaft hole 312. The left and right ends of the downward-facing semi-circular notch 41 are respectively provided with a quarter-circle arc 42. The radius of the arc 42 is the same as the radius of the shaft-penetrable annular pressure sensor 2.
[0032] The bearing 11 has an inner diameter of 3mm, an outer diameter of 6mm, and a width of 2.5mm.
[0033] The through-shaft annular pressure sensor 2 has an inner diameter of 6mm, an outer diameter of 10mm, a width of 10mm, and a measuring range of 0-1000g.
[0034] In summary, the advantages of this utility model are as follows:
[0035] By installing a ring-shaped pressure sensor that can pass through the shaft on the bearings at both ends of the wrapping rod, since the wrapping tension of the strip during wrapping is equal to the normal force applied to the two wrapping rods, this application can measure the wrapping tension in real time and accurately, and observe the changes in the wrapping tension, which greatly improves the accuracy of the wrapping tension measurement. By setting a baffle in the middle of the wrapping mold base, this application can be easily positioned when installed on relevant equipment, improving the convenience of using the wrapping mold.
[0036] The above embodiments and figures are not intended to limit the product form and style of this utility model. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of this utility model.
Claims
1. A wrapping mold capable of testing the wrapping tension, characterized by: The utility model relates to a kind of winding-up moulding seat, it is including: Two winding-up rods, four wearable shaft annular pressure sensors, a winding-up moulding seat, a shaft pressing plate, a shaft baffle, four hexagon socket screws, one bearing is equipped at the both ends of the winding-up rod respectively, four wearable shaft annular pressure sensors are respectively set on the bearing of two winding-up rods;The front end of the winding-up moulding seat is equipped with a recess, two winding-up rods are equipped in the recess;The shaft pressing plate is equipped above the recess by two hexagon socket screws;The shaft baffle is equipped at the front end of the winding-up moulding seat by two hexagon socket screws.
2. A wrapping die capable of testing the wrapping tension according to claim 1, characterized in that: The middle end of the winding-up moulding seat is equipped with a baffle.
3. The wrapping die capable of testing the wrapping tension according to claim 1, wherein: The front end of the recess is equipped with two open upward semicircular notches, the radius of the open upward semicircular notch is same with the radius of the wearable shaft annular pressure sensor, and the rear end of the recess is equipped with a shaft hole.
4. The wrapping die capable of testing the wrapping tension according to claim 1, wherein: The rear end of the winding-up moulding seat is equipped with a handle, and the handle is equipped with a through hole.
5. The wrapping die capable of testing the wrapping tension according to claim 3, wherein: The lower end of the shaft pressing plate is equipped with an open downward semicircular notch, the radius of the open downward semicircular notch is same with the radius of the shaft hole, and the left and right ends of the open downward semicircular notch are respectively equipped with a quarter circle arc, the radius of the arc is same with the radius of the wearable shaft annular pressure sensor.
6. The wrapping die capable of testing the wrapping tension according to claim 1, wherein: The inner diameter of the bearing is 3mm, the outer diameter is 6mm, and the width is 2.5mm.
7. The wrapping die capable of testing the wrapping tension according to claim 1, wherein: The inner diameter of the wearable shaft annular pressure sensor is 6mm, the outer diameter is 10mm, the width is 10mm, and the range is 0-1000g.