Optical disc automatic detection device

By combining the support mechanism, the automatic feeding mechanism, and the inspection mechanism, the problem of low efficiency in automatic feeding and inspection of optical discs is solved, realizing automated inspection and rapid switching of optical lenses, and improving inspection speed and stability.

CN223985840UActive Publication Date: 2026-03-10ZHONGSHAN GUANGDA OPTICAL INSTR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Traditional optical disks cannot be automatically fed, resulting in low inspection efficiency and an inability to quickly switch parts and assemble them accurately, thus affecting inspection speed.

Method used

By combining a support mechanism, an automatic feeding mechanism, a rotating mechanism, and a detection mechanism, and through components such as a push cylinder, a transmission base, a rotating detection disc, and an ultrasonic detection pad, the system achieves automated adsorption, rotation, and detection of optical lenses.

Benefits of technology

It has enabled automated loading and inspection of optical lenses, improved inspection efficiency, ensured stable placement and rapid switching of lenses on the inspection equipment, and avoided the risk of damage caused by manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an optical disc automatic detection device which comprises a supporting mechanism, the supporting mechanism comprises a first access base supported on the ground, a first control box is arranged in the middle of the top end of the first access base, an assembling base is installed on the side of a box body of the first control box, and an automatic feeding mechanism is installed on the side wall of the first control box. A rotating mechanism is installed at the top end of a box body of the first control box, a first transmission base is installed on the side wall of the first control box, a connecting spring is arranged at the end of the first transmission base, the connecting base and the control box are adopted to serve as combined assembly of the control box, a cylinder body of a pushing pressing cylinder extends to drive the transmission base to achieve position telescopic change, and therefore the control box is convenient to use. A supporting structure of the feeding support moves downwards towards a rod body structure of the telescopic connecting rod, moves downwards according to a rod body connected with the telescopic rod, directly descends towards one end of the adsorption gasket and finally completes adsorption towards the airtight adsorption base, adsorption of a lens needing to be detected is achieved, and manual placement is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, specifically to an automatic detection device for optical disks. Background Technology

[0002] Optical components are various devices used to manipulate the properties of light.

[0003] It encompasses a variety of components that can alter the propagation and properties of light. Lenses are common optical elements, classified as convex or concave. Convex lenses converge light and are used in magnifying glasses, etc. Concave lenses diverge light and are commonly used in eyeglasses for nearsightedness. Mirrors can change the direction of light propagation, such as plane mirrors. The imaging characteristics of plane mirrors are that the image and object are the same size and symmetrical about the mirror surface. Spherical mirrors include convex and concave mirrors, each with different functions. Convex mirrors expand the field of view and are commonly found in car rearview mirrors.

[0004] The "Automatic Feeding Mechanism for Optical Lens Inspection" disclosed in application number "CN202321785170.6" is also an increasingly mature technology. This utility model discloses an automatic feeding mechanism for optical lens inspection, including a worktable, a feeding mechanism on the top of the worktable, and a transfer component on one side of the worktable. This utility model relates to the field of optical lens inspection technology. This automatic feeding mechanism for optical lens inspection, through the feeding mechanism, allows a single lens to slide along a material rail into the interior of the feeding table via the unloading component. Then, driven by a drive cylinder, a push plate pushes the lens to the top of the feeding table. The transfer component uses a suction cup to pick up the lens from the push plate and transfer it to the optical lens inspection equipment. During the process of the drive cylinder driving the push plate to reset, a top block component drives a rotating roller to rotate. The rotating roller, through a transmission component, drives the unloading component, allowing the next lens to enter the interior of the feeding table. The linkage between the components ensures that lenses are continuously and orderly fed into the optical lens inspection equipment, solving the problem of lens damage during operator operation.

[0005] The technical solution also has the following drawbacks:

[0006] 1) The traditional optical disk structure cannot be automatically loaded, resulting in poor connection. The usual inspection method requires manual loading and inspection, which is inefficient. It is also impossible to automatically transfer optical lenses to the inspection equipment. Transferring optical lenses to the rotating platform is complicated and affects the inspection speed.

[0007] 2) The efficiency of workpiece inspection and analysis is low, it is impossible to quickly switch and inspect parts, and it cannot be accurately mounted on the turntable for batch inspection. Utility Model Content

[0008] The purpose of this invention is to provide an automatic optical disk detection device to solve the various problems mentioned in the background art.

[0009] To achieve the above objectives, the present invention provides the following technical solution: a crystallizer crossing a flatbed vehicle, comprising a support mechanism, the support mechanism comprising a first access base supported by the ground, a first control box provided at the top center of the first access base, an assembly base installed on the side of the first control box, and an automatic feeding mechanism installed on the side wall of the first control box.

[0010] A rotating mechanism is installed on the top of the first control box.

[0011] As a preferred embodiment of this utility model: a first transmission base is installed on the side wall of the first control box, a connecting spring is provided at the end of the first transmission base, a push cylinder is installed at one end of the elastic force of the connecting spring, a hinged roller is installed at the end of the push cylinder, a second transmission base is installed at the end of the hinged roller, and a feeding bracket is installed at the end of the second transmission base.

[0012] As a preferred embodiment of this utility model: a pressure cylinder base is installed at the end of the feeding bracket, a telescopic connecting rod is provided at the bottom center of the pressure cylinder base, a connecting telescopic rod is vertically installed at the bottom center of the telescopic connecting rod, and an adsorption pad is provided at the bottom end of the connecting telescopic rod.

[0013] As a preferred embodiment of this utility model: a rotating mechanism is installed at one end of the adsorption pad, the rotating mechanism includes a second control box installed at the top center of the first control box, a drive motor is embedded inside the box of the second control box, and a rotating detection disk is driven at the top of the drive motor through a worm gear linkage.

[0014] As a preferred embodiment of this utility model: the surface of the rotating detection disk is sequentially surrounded by an airtight adsorption seat for adsorption, and the surface of the airtight adsorption seat is sequentially arranged with a plurality of optical lenses to be tested for adsorption. The surface of the second control box is equipped with a support frame, and the edges of the support frame are provided with ultrasonic detection pads for positioning.

[0015] As a preferred embodiment of this utility model: a detection mechanism for defective product detection is installed on one side of the supporting frame;

[0016] The detection mechanism consists of a first detection base installed at the top center of a lifting cylinder for support, and detection pads are provided on both sides of the first detection base.

[0017] As a preferred embodiment of this utility model: a buffer spring is installed at the middle of the end of the detection pad, and a scanning detection base for elastic setting is provided at one end of the buffer spring. The bottom of the first detection base is respectively wrapped around the surface of the airtight adsorption seat.

[0018] As a preferred embodiment of this utility model: a feeding mechanism is installed on the top side of the supporting frame.

[0019] The feeding mechanism includes a transmission frame installed at the top center of the bearing frame. The top center of the transmission frame is provided with an outer frame support. Both ends of the outer frame support are provided with transverse rollers. A transmission track is sleeved on the surface of the transverse rollers. A second access base is provided on the surface of the transmission track. One end of the second access base is elastically adsorbed to the corresponding structure.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. The system uses an access base and control box as a combination assembly of the control box. The extension of the push cylinder body drives the transmission base to achieve position extension and retraction. The support structure of the feeding bracket moves downward with the rod structure of the telescopic connecting rod. The rod of the connecting telescopic rod moves downward and directly descends to one end of the adsorption pad. Finally, it completes the adsorption on the airtight adsorption seat, achieving the adsorption of the lens to be tested. This avoids manual placement, automates the operation, and reduces the operating pressure.

[0022] 2. The scanning detection base and buffer spring are used for detection and sensing. The detection base can be extended and retracted at one end to achieve position. The end of the base is directly connected to the airtight adsorption seat and placed in the appropriate position. Automatic air pressure adsorption ensures that the lens is more stable when placed in the corresponding cavity position during automatic feeding, and avoids slippage. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the automatic feeding mechanism of this utility model;

[0025] Figure 3 This is a schematic diagram of the rear structure of the present invention;

[0026] Figure 4 This is a schematic diagram of the connecting spring of this utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the feeding bracket of this utility model;

[0028] Figure 6 This is a schematic diagram of the structure of the testing mechanism of this utility model;

[0029] Figure 7 This is a schematic diagram of the rotating mechanism of this utility model.

[0030] In the figure: 1. Support mechanism; 11. First access base; 12. First control box; 13. Assembly base;

[0031] 2. Automatic feeding mechanism; 21. First transmission base; 23. Connecting spring; 24. Pushing cylinder; 25. Hinge roller; 26. Second transmission base; 27. Feeding bracket; 28. Cylinder base; 29. ​​Telescopic connecting rod; 291. Connecting telescopic rod; 292. Adsorption pad;

[0032] 3. Rotating mechanism; 31. Second control box; 32. Bearing frame; 321. Ultrasonic testing pad; 33. Rotating testing disk; 34. Airtight adsorption seat;

[0033] 4. Detection mechanism; 41. Lifting cylinder; 42. First detection base; 43. Detection pad; 44. Buffer spring; 45. Scanning detection base;

[0034] 5. Feeding mechanism; 51. Transmission frame; 52. Outer frame support; 53. Transverse roller; 54. Transmission track; 55. Second access base. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] Please see Figure 1 - Figure 7 This utility model provides a technical solution: an automatic detection device for an optical disk, including a support mechanism 1, the support mechanism 1 including a first access base 11 supported by the ground, a first control box 12 provided at the top center of the first access base 11, an assembly base 13 installed on the side of the box of the first control box 12, and an automatic feeding mechanism 2 installed on the side wall of the first control box 12.

[0037] A rotating mechanism 3 is installed on the top of the first control box 12.

[0038] In this embodiment: a first transmission base 21 is installed on the side wall of the first control box 12. A connecting spring 23 is provided at the end of the first transmission base 21. A push cylinder 24 is installed at the elastic end of the connecting spring 23. A hinged roller 25 is installed at the end of the push cylinder 24. A second transmission base 26 is installed at the end of the hinged roller 25. A feeding bracket 27 is installed at the end of the second transmission base 26.

[0039] The hinge of the second transmission base 26 and the hinge roller shaft 25 is used to support the surface of the feeding bracket 27. The extension and retraction of the cylinder of the push cylinder 24 changes the clamping position of the adsorption pad 292.

[0040] In this embodiment: a pressure cylinder base 28 is installed at the end of the feeding bracket 27, a telescopic connecting rod 29 is provided at the bottom center of the pressure cylinder base 28, a connecting telescopic rod 291 is vertically installed at the bottom center of the telescopic connecting rod 29, and an adsorption pad 292 is provided at the bottom end of the connecting telescopic rod 291.

[0041] The adsorption pad 292 is used to adsorb the glass lens that is transferred and clamp it onto the surface of the airtight adsorption seat 34. The telescopic connecting rod 29 and the connecting telescopic rod 291 are used, and the rod moves downward after being powered on.

[0042] In this embodiment: a rotating mechanism 3 is installed at one end of the adsorption pad 292. The rotating mechanism 3 includes a second control box 31 installed at the top center of the first control box 12. A drive motor is embedded inside the box of the second control box 31. A rotating detection disk 33 is driven at the top of the drive motor through a worm gear linkage.

[0043] The second control box 31 is used as a protective enclosure. A drive motor is installed inside the box to drive the rotating detection disk 33 to perform winding and transmission.

[0044] In this embodiment: the surface of the rotating detection disk 33 is surrounded by an airtight adsorption seat 34 for adsorption, and the surface of the airtight adsorption seat 34 is arranged with a plurality of optical lenses to be tested for adsorption. The surface of the second control box 31 is equipped with a support frame 32, and the edges of the support frame 32 are provided with ultrasonic detection pads 321 for positioning.

[0045] The system employs a support frame 32 and an ultrasonic detection pad 321. Ultrasonic waves penetrate and generate wavelengths to detect defects on the lens surface, resulting in more stable automated operation.

[0046] In this embodiment: a detection mechanism 4 for defective product detection is installed on one side of the supporting frame 32;

[0047] Detection mechanism 4: A first detection base 42 for support is installed at the top center of the lifting cylinder 41, and detection pads 43 are respectively provided on both sides of the first detection base 42.

[0048] The first detection base 42 and detection pad 43 are used, and the detection end generates response information.

[0049] In this embodiment: a buffer spring 44 is installed at the middle of the end of the detection pad 43, and a scanning detection base 45 for elastic setting is provided at one end of the buffer spring 44. The bottom of the first detection base 42 is respectively wrapped around the surface of the airtight adsorption seat 34.

[0050] The scanning detection base 45 and the corresponding airtight adsorption base 34 were used to adsorb the corresponding glass slides and prevent them from falling off.

[0051] In this embodiment: a feeding mechanism 5 is installed on the top side of the supporting frame 32.

[0052] The feeding mechanism 5 includes a transmission frame 51 installed at the top center of the bearing frame 32. The top center of the transmission frame 51 is provided with an outer frame support 52. Both ends of the outer frame support 52 are provided with transverse rollers 53. A transmission track 54 is sleeved on the surface of the transverse rollers 53. A second access base 55 is provided on the surface of the transmission track 54. One end of the second access base 55 is elastically adsorbed to the corresponding structure.

[0053] The use of the transfer track 54 and the second access base 55 forms a fast and convenient attraction, and the surface of the glass plate achieves structural contact.

[0054] In practical use, the first step is structural assembly;

[0055] Personnel need to assemble the first control box 12 according to the box body, connect the first transmission base 21 with the assembly base 13 as the support, connect the elastic end of the connecting spring 23 after connection, connect the cylinder body of the push cylinder 24 with the assembly base 13, connect the second transmission base 26 with the assembly base 13 as the support, and use the axial deflection of the hinge roller 25 to achieve the positional combination with the second transmission base 26. Use the feeding bracket 27 as the surface of the adsorption pad 292 that moves back and forth to achieve the extension and descent. After the rod of the extension link 29 is raised and lowered, it moves downward toward the surface of the optical lens and directly matches the surface of the airtight adsorption seat 34. After descending, the lens to be tested is directly bonded.

[0056] At this time, the user starts the axial movement of the transverse roller 53 according to one end of the transmission frame 51, controls the roller to drive the surface of the transmission track 54 to roll, and transmit evenly, so that the surface of the second access base 55 is directly placed on the surface of the airtight adsorption seat 34.

[0057] Step 2: Rapid adsorption and fixation;

[0058] At this time, the user then powers on the drive motor to power the worm gear drive, which drives the rotating detection disk 33 to rotate. After rotating in place, it changes the rotation of the airtight adsorption seat 34 in place, gradually approaching the surface of the scanning detection base 45. After the elastic force of the buffer spring 44 extends and retracts, it drives the surface of the first detection base 42 to extend and retract back and forth. The scanning detection base 45 reaches the specific surface of the glass sheet to achieve induction detection, which improves detection efficiency and ensures automated analysis of the lens.

[0059] Step 3: Automatic material unloading and loading;

[0060] After the surface of the adsorption pad 292 and the telescopic connecting rod 29 rises and falls, they move up and down on the surface of the airtight adsorption seat 34, thus removing a portion of the defective products.

[0061] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An optical disc automatic detection apparatus comprising a support mechanism (1), characterized in that, The supporting mechanism (1) includes a first access base (11) supported by the ground, a first control box (12) is arranged at the top of the first access base (11), an assembly base (13) is arranged on the side of the box body of the first control box (12), and an automatic feeding mechanism (2) is arranged on the side wall of the first control box (12); A rotating mechanism (3) is arranged on the top of the box body of the first control box (12); A first transmission base (21) is arranged on the side wall of the first control box (12), a connecting spring (23) is arranged at the end of the first transmission base (21), a pushing pressure cylinder (24) is arranged at one end of the elastic force of the connecting spring (23), a hinged roller shaft (25) is arranged at the end of the pushing pressure cylinder (24), a second transmission base (26) is arranged at the end of the hinged roller shaft (25), and a feeding support (27) is arranged at the end of the second transmission base (26); A pressure cylinder base (28) is arranged at the end of the feeding support (27), a telescopic connecting rod (29) is arranged at the bottom of the pressure cylinder base (28), a connecting telescopic rod (291) is vertically arranged at the bottom of the telescopic connecting rod (29), and a suction pad (292) is arranged at the bottom end of the connecting telescopic rod (291); One end of the suction pad (292) is provided with a rotating mechanism (3), and the rotating mechanism (3) comprises a second control box (31) arranged at the top of the first control box (12), a transmission motor is embedded in the box body of the second control box (31), and a rotating detection disc (33) is arranged at the top of the transmission motor through a worm and gear linkage; Airtight suction seats (34) for suction are arranged on the surface of the rotating detection disc (33) in sequence, a plurality of optical lenses to be detected for suction are arranged on the surface of the airtight suction seats (34) in sequence, a bearing frame (32) is arranged on the surface of the box body of the second control box (31), and ultrasonic detection pads (321) for positioning are arranged on the edges of the bearing frame (32); One side of the bearing frame (32) is provided with a detection mechanism (4) for detecting defective products; The detection mechanism (4) comprises a first detection base (42) for supporting arranged at the top of a lifting pressure cylinder (41), and detection pads (43) are arranged on the two sides of the first detection base (42); A buffer spring (44) is arranged at the end of the detection pad (43), a scanning detection base (45) for elastic arrangement is arranged at one end of the buffer spring (44), and the bottom of the first detection base (42) is wrapped around the surface of the airtight suction seat (34); A feeding mechanism (5) is arranged on the top side of the bearing frame (32). The upper feeding mechanism (5) comprises a transmission frame (51) installed at the middle of the top end of the bearing frame (32), the middle of the top end of the transmission frame (51) is provided with an outer frame support (52), both ends of the outer frame support (52) are provided with transverse roller shafts (53), the surfaces of the transverse roller shafts (53) are sleeved with transmission caterpillar belts (54), the surfaces of the transmission caterpillar belts (54) are correspondingly provided with second access bases (55), one end of the second access base (55) is provided with a corresponding structure elastic adsorption.

Citation Information

Patent Citations

  • Automatic feeding mechanism for optical lens detection

    CN220431562U