Wire core aligning mechanism of automatic cable production line

Abstract

The utility model relates to a cable core aligning mechanism of an automatic cable production line, which belongs to the technical field of automatic cable production and comprises a fixing frame, a motor is arranged on the left side of the fixing frame, a rotating shaft of the motor is fixedly connected to the left end of a threaded rod, and the outer side of the threaded rod is in threaded connection with a movable seat. A connecting seat and a wire arranging seat are arranged on the upper portion of the moving seat, a wire pressing seat is rotationally connected to the left end of the rear side of the wire arranging seat, and a plurality of wire arranging grooves are formed in the upper portion of the wire arranging seat and the bottom of the wire pressing seat at equal intervals; a connecting plate is arranged on the right side of the connecting base, and a plurality of telescopic air cylinders are arranged on the upper portion of the right side of the connecting plate at equal intervals. By means of the connecting base, the wire arranging base and the telescopic air cylinder, multiple sections of battery cells can be placed at the same time, the ends of the battery cells are aligned and fixed, the multiple sections of battery cells can be aligned and sheared at the same time, the shearing efficiency is improved, and the situation that the ends of the battery cells move in the shearing process, the shearing lengths are different, and the battery cells are wasted is avoided.

Description

Technical Field

[0001] This utility model relates to the field of cable automated production technology, and specifically to a core alignment mechanism for an automated cable production line. Background Technology

[0002] In modern industrial systems, cables, as key carriers for power transmission and signal transmission, are widely used in many fields such as power, communication, construction, and transportation. With the increasing demand for cables from various industries, the importance of automated cable production technology is becoming more and more prominent. In the automated cable production process, core alignment is a core process that is related to the final quality and performance of the cable.

[0003] The conductors play a crucial role in conducting current or signals in a cable, and their arrangement directly affects the cable's electrical performance. If the conductor alignment is insufficient, it will lead to uneven distribution of the electric field inside the cable, increasing signal attenuation and power loss, and even causing cable failure. Conductor alignment ensures that the conductors are neatly arranged and evenly distributed inside the cable, thereby improving the stability and reliability of the cable product and meeting the high-quality requirements of power transmission and signal communication.

[0004] In the production process, existing cable cores need to be cut to ensure the length required for different production needs. However, the efficiency of cutting a single core after length measurement is low. Cutting multiple cores after end alignment can easily lead to movement of the core ends during the cutting process, resulting in waste of cable cores.

[0005] To address the aforementioned issues, this application proposes a core alignment mechanism for an automated cable production line. Utility Model Content

[0006] This utility model addresses the technical problems existing in the prior art by providing a core alignment mechanism for an automated cable production line.

[0007] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A wire core alignment mechanism for an automated cable production line includes a fixed frame, a motor is provided on the left side of the fixed frame, the rotating shaft of the motor is fixedly connected to the left end of a threaded rod, the right end of the threaded rod is rotatably connected to the middle of the right end of the fixed frame, a movable seat is threadedly connected to the outer side of the threaded rod, and a connecting seat is fixedly connected to the upper part of the movable seat.

[0008] The upper part of the connector is provided with a ribbon cable holder, and the rear left end of the ribbon cable holder is rotatably connected to a wire pressing seat. The upper part of the ribbon cable holder and the bottom of the wire pressing seat are both provided with several ribbon cable grooves at equal intervals.

[0009] A connecting plate is provided on the right side of the connecting seat, and several telescopic cylinders are equidistantly arranged on the upper right side of the connecting plate. Each telescopic cylinder has a pusher plate at its telescopic end.

[0010] The center of the pusher plate is at the same horizontal line as the center of the cable tray groove on the upper part of the cable tray. By aligning the center of the pusher plate with the center of the cable tray groove, bending of the cable core ends is prevented when aligning the ends of cable cores of different diameters.

[0011] The telescopic cylinders are all provided with threaded heads at their telescopic ends, and the right middle part of the pusher plate is threaded to the corresponding threaded head. The threaded head facilitates the installation and disassembly of the pusher plate.

[0012] The upper part of the connecting plate is provided with several circular openings at equal intervals. The upper and lower parts of the left side of the telescopic cylinder are provided with fixing plates. The fixing plates are fixedly connected to the connecting plate. The circular openings facilitate the placement of the telescopic end of the telescopic cylinder, and the fixing plates facilitate the installation and disassembly of the telescopic cylinder.

[0013] The ribbon cable holder has four bottom corners with plug-in pins, and the connector has four top corners with plug-in holes. The plug-in pins and holes facilitate the fixing of the ribbon cable holder to the top of the connector.

[0014] The front left side of the cable tray is provided with a buckle, which facilitates the fixed connection between the cable tray and the wire clamp.

[0015] The front and rear sides of the fixed frame are fixedly connected with guide rods, and the front and rear sides of the movable seat are slidably connected to the outer sides of the corresponding guide rods. The guide rods facilitate the movement and guidance of the movable seat.

[0016] The beneficial effects of this utility model are:

[0017] By using a connector, cable tray, and telescopic cylinder, multiple battery cells can be placed simultaneously and their ends aligned. The clamping seat and cable tray are used to fix the multiple battery cells in place. The motor and threaded rod then move the aligned and fixed battery cells to the required cutting length. This not only allows for the simultaneous alignment and cutting of multiple battery cells, improving cutting efficiency, but also prevents the battery cell ends from moving during the cutting process, thus avoiding inconsistent cutting lengths and battery cell waste. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional structural diagram of the connector, cable tray, wire clamp, connecting plate, and telescopic cylinder of this utility model.

[0020] Figure 3 This is a three-dimensional structural diagram of the movable base and connecting base of this utility model;

[0021] Figure 4 This is a right view of the cable tray and the wire clamp of this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Fixing frame; 2. Motor; 3. Threaded rod; 4. Moving seat; 5. Connecting seat; 6. Cable tray; 7. Cable clamp; 8. Connecting plate; 9. Telescopic cylinder; 10. Cable push plate; 11. Threaded head; 12. Circular opening; 13. Fixing plate; 14. Insertion post; 15. Insertion hole; 16. Buckle; 17. Guide rod; 18. Cable tray groove. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0026] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.

[0027] Reference Figure 1 - Figure 4A wire core alignment mechanism for an automated cable production line includes a fixed frame 1, a motor 2 is arranged on the left side of the fixed frame 1, the rotating shaft of the motor 2 is fixedly connected to the left end of a threaded rod 3, the right end of the threaded rod 3 is rotatably connected to the middle of the right end of the fixed frame 1, a movable seat 4 is threadedly connected to the outer side of the threaded rod 3, and a connecting seat 5 is fixedly connected to the upper part of the movable seat 4.

[0028] A cable tray 6 is provided on the upper part of the connector 5. A wire clamping seat 7 is rotatably connected to the rear left end of the cable tray 6. Several cable tray grooves 18 are provided at equal intervals on the upper part of the cable tray 6 and the bottom of the wire clamping seat 7.

[0029] A connecting plate 8 is provided on the right side of the connecting base 5. Several telescopic cylinders 9 are equidistantly arranged on the upper right side of the connecting plate 8. Each telescopic cylinder 9 has a pusher plate 10 at its telescopic end. The telescopic cylinder 9 pushes the pusher plate 10 to move, pushing the end position of the battery cell and moving and aligning it along the cable groove 18 inside the cable holder 6.

[0030] Reference Figure 1 and Figure 2 The center position of the push plate 10 is on the same horizontal line as the center position of the cable tray 18 provided on the upper part of the cable tray 6. By aligning the center position of the push plate 10 with the center position of the cable tray 18, when aligning the ends of cable cores of different diameters, and when replacing cable trays 6 with cable trays 18 of different diameters, the center position of the push plate 10 can always align the center position of the core, preventing the ends of the core from bending.

[0031] Reference Figure 2 The telescopic cylinder 9 is provided with threaded head 11 at its telescopic end. The middle right side of the push plate 10 is threadedly connected to the corresponding threaded head 11. The threaded head 11 facilitates the installation and disassembly of the push plate 10, and push plates 10 of different sizes can be replaced to accommodate wire cores of different sizes.

[0032] Reference Figure 2 and 3 The upper part of the connecting plate 8 is provided with several circular openings 12 at equal intervals. The upper and lower parts of the left side of the telescopic cylinder 9 are provided with fixing plates 13. The fixing plates 13 are fixedly connected to the connecting plate 8. The circular openings 12 facilitate the placement of the telescopic end of the telescopic cylinder 9. The fixing plates 13 facilitate the installation and disassembly of the telescopic cylinder 9, increasing the convenience during use.

[0033] Reference Figure 2The bottom four corners of the ribbon cable holder 6 are provided with plug-in pins 14, and the top four corners of the connecting seat 5 are provided with plug-in holes 15. The connection between the plug-in pins 14 and the plug-in holes 15 not only makes it easy for the ribbon cable holder 6 to be placed on the top of the connecting seat 5, but also ensures that the ribbon cable holder 6 will not move when the telescopic cylinder 9 generates thrust, making it easy to replace the ribbon cable holder 6 with different diameter ribbon cable grooves 18.

[0034] Reference Figure 1 and 4 The front left side of the ribbon cable holder 6 is provided with a buckle 16. After the end of the battery cell is aligned, the front end of the wire clamp 7 is pressed down to close it with the ribbon cable holder 6, fixing the aligned wire core position. Then, the ribbon cable holder 6 and the wire clamp 7 are connected by the buckle 16.

[0035] Reference Figure 1 Guide rods 17 are fixedly connected to the front and rear sides of the fixed frame 1, and the front and rear sides of the movable seat 4 are slidably connected to the outer side of the corresponding guide rods 17. This not only facilitates the movement and guidance of the movable seat 4, but also increases the stability of the movable seat 4 during the movement process.

[0036] Working principle:

[0037] In this case, firstly, the cable tray 6 is placed on the upper part of the connector 5, and the plug 14 is inserted into the corresponding plug hole 15. Then, the battery cells are arranged in sequence in the cable tray groove 18, and the push plate 10 is moved by the telescopic cylinder 9 to push the end of the wire core to align with the right end of the cable tray 6. Next, the front end of the pressure seat 7 is pressed down to close it with the cable tray 6, fixing the aligned wire core position. Then, the cable tray 6 and the pressure seat 7 are connected by the buckle 16. Finally, the threaded rod 3 is started by the motor 2 to rotate, so that the moving seat 4 and the connector 5 move, and the wire core is moved to the length required for cutting.

[0038] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0039] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A core alignment mechanism of a cable automatic production line, comprising a fixing frame (1), characterized in that, The left side of the fixed frame (1) is provided with a motor (2), the rotating shaft of the motor (2) is fixedly connected with the left end of a threaded rod (3), the right end of the threaded rod (3) is rotatably connected with the middle part of the right end of the fixed frame (1), the outer side of the threaded rod (3) is threadedly connected with a moving seat (4), the upper part of the moving seat (4) is fixedly connected with a connecting seat (5); The upper part of the connecting seat (5) is provided with a wire arranging seat (6), the rear left end of the wire arranging seat (6) is rotatably connected with a wire pressing seat (7), the upper part of the wire arranging seat (6) and the bottom of the wire pressing seat (7) are both provided with a plurality of wire arranging grooves (18) at equal intervals; The right side of the connecting seat (5) is provided with a connecting plate (8), the right side upper part of the connecting plate (8) is provided with a plurality of telescopic air cylinders (9) at equal intervals, the telescopic ends of the telescopic air cylinders (9) are all provided with wire pushing plates (10).

2. A cable automated production line core alignment mechanism according to claim 1, characterized in that, The center position of the wire pushing plate (10) and the center position of the wire arranging groove (18) provided on the upper part of the wire arranging seat (6) are on the same horizontal line.

3. A cable automated production line core alignment mechanism as claimed in claim 1, wherein, The telescopic ends of the telescopic air cylinders (9) are all provided with threaded heads (11), the right side middle parts of the wire pushing plates (10) are all threadedly connected with the corresponding threaded heads (11).

4. A cable automated production line core alignment mechanism as defined in claim 1, wherein, The upper part of the connecting plate (8) is provided with a plurality of circular openings (12) at equal intervals, the left side upper and lower parts of the telescopic air cylinders (9) are both provided with fixed plates (13), and the fixed plates (13) are all fixedly connected with the connecting plate (8).

5. A cable automated production line core alignment mechanism as defined in claim 1, wherein, The bottom four corners of the wire arranging seat (6) are all provided with plug-in columns (14), and the upper part four corners of the connecting seat (5) are all provided with plug-in holes (15).

6. A cable automated production line core alignment mechanism as defined in claim 1, wherein, The front left side of the wire arranging seat (6) is provided with a buckle (16).

7. A cable automated production line core alignment mechanism as defined in claim 1, wherein, The front and rear sides of the fixed frame (1) are both fixedly connected with guide rods (17), and the front and rear sides of the moving seat (4) are both slidably connected with the outer sides of the corresponding guide rods (17).

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