Static electricity removing device for composite flannelette
By combining a humidification unit and an ion-based static elimination unit, the humidity of the fleece is adjusted and positive and negative ions are evenly distributed, solving the problem of static electricity accumulation in the composite fleece and achieving a rapid and uniform static electricity elimination effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-10
AI Technical Summary
Existing technologies cannot effectively solve the problem of static electricity accumulation caused by the strong insulation of composite fleece in dry environments, and the static electricity removal effect is uneven.
The system combines a humidification unit and an ion destatication unit. The humidification unit regulates the humidity of the fleece and forms a conductive water film, while the ion destatication unit generates positive and negative ions to evenly cover the surface of the fleece and neutralize static electricity.
It achieves rapid and uniform elimination of static electricity on the surface of composite fleece, improves the static electricity elimination effect, and prevents static electricity accumulation.
Smart Images

Figure CN223987204U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to composite velvet processing technical field, concretely is a kind of composite velvet's destatic device. BACKGROUND
[0002] Composite velvet is a kind of common fabric, especially in some winter clothes have very extensive application, composite velvet is a kind of chemical fiber fabric, is a kind of fabric after many different fabrics are processed by weaving and dyed, the main feature of this fabric is very warm, it looks very smooth and neat on the surface, very suitable for doing the outer fabric of various cold-weather clothes, since composite velvet is prone to static electricity, adsorbs dust, needs to carry out static electricity elimination activity to it in the process of winding composite velvet;
[0003] In prior art, static electricity is mainly due to the charge imbalance caused by electron transfer when material surface rubs, contacts or separates, composite velvet is prone to accumulate static electricity due to its strong insulation, especially in dry environment, static problem aggravates when humidity is low, traditional method cannot change the humidity of velvet, the effect of device on composite velvet destatic is limited, more static remains, and the destatic effect is uneven, therefore, we propose a kind of composite velvet's destatic device. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art, provide a kind of composite velvet's destatic device, can quickly change the humidity of velvet and eliminate the static electricity of composite velvet, simultaneously make the static effect more uniform, can effectively solve the problems in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of composite velvet's destatic device, including bottom plate, humidification unit and ion destatic unit;
[0006] bottom plate: the upper end is equipped with humidification unit and ion destatic unit;
[0007] The ion destatic unit comprises two fixed frames, a wind box, air deflectors, gears, two electric telescopic rods, limit blocks and a rack, two fixed frames are fixedly connected to the upper end of the back side of the bottom plate, a wind box is fixedly connected to the upper end of the fixed frame, a plurality of air deflectors are rotatably connected to the inner side of the wind box, gears are fixedly connected to the left end of the air deflectors, a plurality of limit blocks are fixedly connected to the left end of the wind box, the inner side of the limit blocks is slidably connected to the upper end of the rack, the left end of the wind box is fixedly connected with the second electric telescopic rod, the other end of the second electric telescopic rod is fixedly connected with the front end of the rack, and the rack is engaged with a plurality of gears. The fixed frame fixes the wind box, the electric telescopic rod drives the rack to move, the limit block limits the rack, the rack drives the gear to rotate, thereby driving the air deflector to rotate, optimizing the distribution of ion wind and moisture, and ensuring that the ion wind uniformly covers the surface of the velvet.
[0008] Further, the ion destatic unit further comprises ion fans and air guide pipes, two ion fans are fixedly connected to the upper end of the wind box, the left and right ends of each ion fan are respectively fixedly connected with one end of two air guide pipes, and the other end of the air guide pipe is fixedly connected with the wind box. The ion fan generates positive and negative ions, which are transported into the wind box through the air guide pipe, uniformly distributed through the air deflector, and quickly neutralize the static electricity on the surface of the composite velvet, preventing the accumulation of static electricity.
[0009] Further, the humidifying unit comprises a fixed frame, an electric telescopic rod, a fixed plate, a water storage tank, a water pump, a water conveying pipe and a heating box, the upper end of the front side of the bottom plate is fixedly connected with the fixed frame, the lower end of the fixed frame is fixedly connected with two electric telescopic rods, the lower end of the electric telescopic rod is fixedly connected with the fixed plate, the upper end of the left and right sides of the heating box is fixedly connected with the rear end of the fixed plate, the upper end of the bottom plate is fixedly connected with the water storage tank, the upper end of the bottom plate is fixedly connected with the water pump, the water inlet of the water pump is in communication with the water storage tank through a water pipe, the water outlet of the water storage tank is fixedly connected with one end of the water conveying pipe, the other end of the water conveying pipe is fixedly connected with the water inlet of the heating box, and the lower end of the heating box is arc-shaped. The water in the water storage tank is pumped out by the water pump and conveyed to the inside of the heating box through the water conveying pipe, the water is heated by the heating box, the fixed plate is controlled to ascend and descend by the electric telescopic rod, thereby controlling the ascending and descending of the device, and after the velvet is simply moistened, the surface of the velvet is flattened by the heating box below, thereby more uniformly destaticizing the velvet subsequently.
[0010] Further, the humidifying unit further comprises air conveying pipes, a steam tank and a pressurizing fan, the upper end of the steam tank is fixedly connected with the rear end of the first fixing plate, the lower end of the steam tank is fixedly connected with a plurality of atomizing nozzles, the two ends of the air conveying pipes are respectively communicated with the heating tank and the upper end of the steam tank, a one-way valve is arranged on the inner side of the air conveying pipe, the left end of the first fixing frame is fixedly connected with the pressurizing fan, and the rear end of the pressurizing fan is communicated with the steam tank through a pipeline. The steam in the heating tank is conveyed to the steam tank through the air conveying pipe, and the atomizing nozzles at the lower end of the steam tank uniformly spray the steam. The pressurizing fan pressurizes the inside of the steam tank, ensures the stability and coverage range of the steam spraying, adjusts the humidity of the velvet surface to enhance the static electricity elimination effect, the water molecules are polar molecules and can be adsorbed on the material surface to form a thin water film, the water film can increase the conductivity of the material surface, the static electricity is more easily conducted and released through the surface, and the water molecules in the air can be combined with the static electricity to form ions, thereby neutralizing the static electricity on the material surface.
[0011] Further, the humidifying unit further comprises a second fixing plate and an infrared humidity meter, the upper end of the first fixing frame is fixedly connected with a plurality of second fixing plates on the front and rear sides, and the lower ends of the second fixing plates on the same side are fixedly connected with the upper ends of two infrared humidity meters. The second fixing plate is used for fixing the infrared humidity meter, the humidity of the velvet is detected by the infrared humidity meter, the initial humidity and the humidity after wetting are measured, and the device is adjusted.
[0012] Further, the device further comprises a conveying belt, a hydraulic machine, a static electricity detector and a conductive wheel, the upper end of the front side of the bottom plate is fixedly connected with the hydraulic machine, the upper end of the hydraulic machine is fixedly connected with the static electricity detector, one end of the static electricity detector is fixedly connected with the conductive wheel, the upper end of the middle of the bottom plate is fixedly connected with the conveying belt, and the conveying belt is coated with an antistatic coating. The surface of the conveying belt is coated with an antistatic coating to prevent secondary static electricity, the conveying speed of the conveying belt can be adjusted to adapt to different production requirements, the flexibility and efficiency of the production process are ensured, the hydraulic machine supports the static electricity detector, the conductive wheel is in contact with the composite velvet, the static voltage on the surface of the velvet is monitored in real time, and the static electricity neutralization effect meets the requirements.
[0013] Compared with the prior art, the device has the following advantages:
[0014] 1. The device for removing static electricity of the composite velvet, the humidity of the velvet is changed to enhance the static electricity elimination effect, the water molecules are polar molecules and can be adsorbed on the material surface to form a thin water film, the water film can increase the conductivity of the material surface, the static electricity is more easily conducted and released through the surface, and the water molecules in the air can be combined with the static electricity to form ions, thereby neutralizing the static electricity on the material surface.
[0015] 2, the electrostatic device of the composite velvet, the ion fan generates positive and negative ions, and the ions are transported to the inside of the air bellow through the air duct, the air bellow is driven to rotate, the distribution of ion wind and humidity is optimized, the ion wind uniformly covers the surface of the velvet, neutralizes static electricity quickly, and makes the static effect more uniform. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure schematic view of the utility model;
[0017] Figure 2 It is a structure schematic view of the utility model downside;
[0018] Figure 3 It is a structure schematic view of the utility model left side;
[0019] Figure 4 It is a structure schematic view of the utility model Figure 3 It is a structure schematic view of the utility model A place partial enlargement.
[0020] In the drawing: 1 bottom plate, 2 conveying belt, 3 humidification unit, 31 fixed frame one, 32 electric telescopic rod one, 33 fixed plate one, 34 water storage tank, 35 water pump, 36 water delivery pipe, 37 heating box, 38 gas delivery pipe, 39 steam box, 310 fixed plate two, 311 infrared humidity meter, 312 pressure fan, 4 ion static electricity removal unit, 41 fixed frame two, 42 air bellow, 43 air baffle, 44 gear, 45 electric telescopic rod two, 46 limit block, 47 rack, 48 ion fan, 49 air duct, 5 hydraulic machine, 6 static electricity detector, 7 conductive wheel. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0022] Please refer to Figures 1-4 The embodiment provides a technical scheme: a composite velvet static electricity removal device, which comprises a bottom plate 1, a humidification unit 3 and an ion static electricity removal unit 4.
[0023] The bottom plate 1 is provided with the humidification unit 3 and the ion static electricity removal unit 4 at the upper end;
[0024] The ion destatic unit 4 comprises two fixed frames 41, a wind box 42, air deflectors 43, gears 44, a second electric telescopic rod 45, limiting blocks 46 and a rack 47. The upper end of the rear side of the bottom plate 1 is fixedly connected with two fixed frames 41. The upper end of the fixed frame 41 is fixedly connected with the wind box 42. The inner side of the wind box 42 is rotatably connected with a plurality of air deflectors 43. The left end of the air deflector 43 is fixedly connected with a gear 44. The left end of the wind box 42 is fixedly connected with a plurality of limiting blocks 46. The inner side of the limiting block 46 is slidably connected with the upper end of the rack 47. The left end of the front side of the wind box 42 is fixedly connected with the second electric telescopic rod 45. The other end of the second electric telescopic rod 45 is fixedly connected with the front end of the rack 47. The rack 47 is engaged with a plurality of gears 44. The fixed frame 41 fixes the wind box 42. The second electric telescopic rod 45 drives the rack 47 to move. The limiting block 46 limits the rack 47. The rack 47 drives the gear 44 to rotate, thereby driving the air deflector 43 to rotate. The distribution of ion wind and moisture is optimized. It is ensured that the ion wind uniformly covers the surface of the velvet and quickly neutralizes static electricity.
[0025] The ion destatic unit 4 further comprises ion fans 48 and air guide pipes 49. The upper end of the wind box 42 is fixedly connected with two ion fans 48. The left and right ends of each ion fan 48 are fixedly connected with one end of two air guide pipes 49, respectively. The other end of the air guide pipe 49 is fixedly connected with the wind box 42. The ion fan 48 generates positive and negative ions. The ions are transported to the inside of the wind box 42 through the air guide pipe 49. The static electricity on the surface of the composite velvet is evenly distributed and quickly neutralized through the air deflector. The accumulation of static electricity is prevented.
[0026] The humidifying unit 3 comprises a fixed frame 31, a first electric telescopic rod 32, a fixed plate 33, a water storage tank 34, a water pump 35, a water conveying pipe 36 and a heating tank 37. The upper end of the front side of the left end of the bottom plate 1 is fixedly connected with the fixed frame 31. The lower end of the left and right sides of the fixed frame 31 is fixedly connected with two first electric telescopic rods 32. The lower end of the first electric telescopic rod 32 is fixedly connected with the fixed plate 33. The upper end of the left and right sides of the heating tank 37 is fixedly connected with the rear end of the fixed plate 33. The upper end of the bottom plate 1 is fixedly connected with the water storage tank 34. The upper end of the bottom plate 1 is fixedly connected with the water pump 35. The water inlet of the water pump 35 is in communication with the water storage tank 34 through a water pipe. The water outlet of the water storage tank 34 is fixedly connected with one end of the water conveying pipe 36. The other end of the water conveying pipe 36 is fixedly connected with the water inlet of the heating tank 37. The lower end of the heating tank 37 is arc-shaped. Water is pumped from the inside of the water storage tank 34 to the inside of the heating tank 37 through the water conveying pipe 36 by the water pump 35. The water is heated by the heating tank 37. The fixed plate 33 is lifted and lowered by the first electric telescopic rod 32, thereby controlling the lifting and lowering of the device. After the velvet is simply moistened, the surface of the velvet is flattened by the heating tank 37 below, thereby more evenly destaticizing the velvet subsequently.
[0027] The humidification unit 3 also includes air supply pipes 38, a steam box 39, and a pressure fan 312. The upper left and right sides of the steam box 39 are fixedly connected to the rear end of the fixing plate 33. Multiple atomizing nozzles are fixedly connected to the lower end of the steam box 39. The two ends of the multiple air supply pipes 38 are respectively connected to the upper ends of the heating box 37 and the steam box 39. A one-way valve is provided inside the air supply pipe 38. The left end of the fixing bracket 31 is fixedly connected to the pressure fan 312, and the rear end of the pressure fan 312 is connected to the steam box 39 through a pipe. The steam in the heating box 37 is transported to the steam box 39 through the air supply pipes 38, and the atomizing nozzles at the lower end of the steam box 39 spray the steam evenly. The pressure fan 312 pressurizes the inside of the steam box 39 to ensure the stability and coverage of the steam jet. It enhances the static elimination effect by adjusting the humidity of the velvet surface. Water molecules are polar molecules and can be adsorbed on the material surface to form a thin water film. This water film can increase the conductivity of the material surface, making it easier for static charges to be conducted and released through the surface. At the same time, water molecules in the air can combine with static charges to form ions, thereby neutralizing the static electricity on the material surface.
[0028] The humidification unit 3 also includes a second fixing plate 310 and an infrared hygrometer 311. Multiple second fixing plates 310 are fixedly connected to the front and rear sides of the upper end of the first fixing bracket 31. The lower ends of the second fixing plates 310 on the same side are respectively fixedly connected to the upper ends of two infrared hygrometers 311. The infrared hygrometers 311 are fixed by the second fixing plates 310, and the infrared hygrometers 311 detect the humidity of the velvet fabric, measuring the initial humidity and the humidity after wetting, thereby adjusting the device.
[0029] It also includes a conveyor belt 2, a hydraulic press 5, an electrostatic detector 6, and a conductive wheel 7. The hydraulic press 5 is fixedly connected to the upper front left end of the base plate 1. The electrostatic detector 6 is fixedly connected to the upper end of the hydraulic press 5, and a conductive wheel 7 is fixedly connected to one end of the electrostatic detector 6. The conveyor belt 2 is fixedly connected to the upper middle part of the base plate 1. The conveyor belt 2 is coated with an antistatic coating. The surface of the conveyor belt 2 is coated with an antistatic coating to prevent the generation of secondary static electricity. The conveying speed of the conveyor belt 2 is adjustable to adapt to different production needs, ensuring the flexibility and efficiency of the production process. The hydraulic press 5 supports the electrostatic detector 6, and the conductive wheel 7 contacts the composite fleece fabric, monitoring the electrostatic voltage on the fleece fabric surface in real time to ensure that the static electricity neutralization effect meets the requirements.
[0030] The working principle of the antistatic device for composite fleece provided by this utility model is as follows: The fixing frame 41 fixes the air box 42. The electric telescopic rod 45 pushes the rack 47 to move. The limiting block 46 limits the rack 47, which drives the gear 44 to rotate, thereby driving the air guide plate 43 to rotate. This optimizes the distribution of ion air and moisture, ensuring that the ion air evenly covers the fleece surface and quickly neutralizes static electricity. The ion fan 48 generates positive and negative ions, which are transported to the inside of the air box 42 through the air guide pipe 49. The air guide plate evenly distributes and quickly neutralizes the static electricity on the surface of the composite fleece, preventing static electricity accumulation. Water is pumped from the water storage tank 34 by the water pump 35 and transported to the heating box 37 through the water pipe 36. The heating box 37 heats the water. The electric telescopic rod 32 controls the raising and lowering of the fixing plate 33, thereby controlling the raising and lowering of the device. After simply wetting the fleece, the surface of the fleece is leveled from below the heating box 37, thus ensuring more even antistatic treatment of the fleece in subsequent applications. Steam in heating chamber 37 is transported to steam chamber 39 via steam pipe 38. Atomizing nozzles at the lower end of steam chamber 39 evenly spray the steam. Pressure fan 312 pressurizes the interior of steam chamber 39 to ensure the stability and coverage of the steam jet. The static electricity elimination effect is enhanced by adjusting the humidity of the fabric surface. Water molecules, being polar molecules, can adsorb onto the material surface to form a thin water film. This water film increases the conductivity of the material surface, making it easier for static charges to conduct and release. Simultaneously, water molecules in the air can combine with static charges to form ions, thereby neutralizing the static electricity on the material surface. Infrared hygrometer 311 is fixed by fixing plate 310. The infrared hygrometer 311 detects the humidity of the fabric, measuring the initial humidity and the humidity after wetting, thereby adjusting the device accordingly. The surface of conveyor belt 2 is coated with an anti-static coating to prevent secondary static electricity generation. The conveying speed of conveyor belt 2 is adjustable to adapt to different production needs and ensure the flexibility and efficiency of the production process. Hydraulic press 5 supports static detector 6, and conductive wheel 7 is in contact with composite velvet to monitor the static voltage on the surface of the velvet in real time to ensure that the static neutralization effect meets the requirements.
[0031] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A device for destaticizing a composite fleece, characterized in that: It comprises a base plate (1), a humidifying unit (3) and an ion destatic unit (4); The base plate (1) is provided with the humidifying unit (3) and the ion destatic unit (4) at the upper end; The ion destatic unit (4) comprises two fixed frames (41), a wind box (42), a plurality of air deflectors (43), a plurality of gear wheels (44), two electric telescopic rods (45), a plurality of limiting blocks (46) and a rack (47). The two fixed frames (41) are fixedly connected to the rear side of the upper end of the base plate (1). The wind box (42) is fixedly connected to the upper end of the fixed frame (41). The plurality of air deflectors (43) are rotatably connected to the inner side of the wind box (42). The gear wheel (44) is fixedly connected to the left end of the air deflector (43). The plurality of limiting blocks (46) are fixedly connected to the left end of the wind box (42). The limiting block (46) is slidably connected to the upper end of the rack (47). The electric telescopic rod (45) is fixedly connected to the left end of the wind box (42). The other end of the electric telescopic rod (45) is fixedly connected to the front end of the rack (47). The rack (47) is engaged with the plurality of gear wheels (44).
2. A device for destaticizing a composite fleece according to claim 1, characterized in that The ion destatic unit (4) further comprises two ion fans (48) and two air ducts (49). The two ion fans (48) are fixedly connected to the upper end of the wind box (42). The left and right ends of each ion fan (48) are respectively fixedly connected to one end of the two air ducts (49). The other end of the air duct (49) is fixedly connected to the wind box (42).
3. A device for removing static electricity from a composite fleece according to claim 1, characterized in that: The humidifying unit (3) comprises a fixed frame (31), two electric telescopic rods (32), a fixed plate (33), a water storage tank (34), a water pump (35), a water conveying pipe (36) and a heating box (37). The fixed frame (31) is fixedly connected to the front side of the upper end of the base plate (1). The two electric telescopic rods (32) are fixedly connected to the lower end of the left and right sides of the fixed frame (31). The fixed plate (33) is fixedly connected to the lower end of the electric telescopic rod (32). The upper end of the left and right sides of the heating box (37) is fixedly connected to the rear end of the fixed plate (33). The water storage tank (34) is fixedly connected to the upper end of the base plate (1). The water pump (35) is fixedly connected to the upper end of the base plate (1). The water inlet of the water pump (35) is communicated with the water storage tank (34) through a water pipe. The water outlet of the water storage tank (34) is fixedly connected to one end of the water conveying pipe (36). The other end of the water conveying pipe (36) is fixedly connected to the water inlet of the heating box (37). The lower end of the heating box (37) is arc-shaped.
4. A device for destaticizing a composite fleece according to claim 3, characterized in that: The humidifying unit (3) further comprises air conveying pipes (38), a steam box (39) and a pressurizing fan (312), the upper ends of the steam box (39) are fixedly connected with the rear ends of the fixed plates (33), the lower end of the steam box (39) is fixedly connected with a plurality of atomizing nozzles, the two ends of the air conveying pipes (38) are respectively communicated with the heating box (37) and the upper end of the steam box (39), the inner side of the air conveying pipe (38) is provided with a one-way valve, the left end of the fixed frame (31) is fixedly connected with the pressurizing fan (312), the rear end of the pressurizing fan (312) is communicated with the steam box (39) through a pipeline.
5. A device for destaticizing a composite fleece according to claim 4, characterized in that: The humidifying unit (3) further comprises fixed plates (310) and infrared humidity meters (311), the upper ends of the fixed frame (31) are fixedly connected with a plurality of fixed plates (310) on the front and rear sides, the lower ends of the fixed plates (310) on the same side are respectively fixedly connected with the upper ends of two infrared humidity meters (311).
6. The device according to claim 1, wherein: It also includes a conveyor belt (2), a hydraulic machine (5), an electrostatic detector (6) and a conductive wheel (7), the upper end of the front side of the bottom plate (1) is fixedly connected with the hydraulic machine (5), the upper end of the hydraulic machine (5) is fixedly connected with the electrostatic detector (6), one end of the electrostatic detector (6) is fixedly connected with the conductive wheel (7), the upper end of the middle of the bottom plate (1) is fixedly connected with the conveyor belt (2), and the conveyor belt (2) is coated with an antistatic coating.