Zinc smoke dust removal device for hot galvanizing of metal products
By designing a device that includes a fixed box, a water tank, nozzles, filter plates, and a fan, the problem of zinc fume diffusion in the existing technology is solved, zinc particles are removed and resources are recovered, and the dust removal effect is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-03-13
AI Technical Summary
Existing dust removal devices cannot effectively remove zinc fumes during hot-dip galvanizing, resulting in zinc particle pollution of the environment and poor performance.
The device design includes a fixed box, water tank, nozzle, filter plate, cylinder and blower. It filters and collects zinc fumes by spraying water, and filters and collects zinc particles by using filter plates and water pumps, thereby achieving the removal of zinc particles and resource recovery.
It effectively removes zinc particles from zinc fumes, prevents environmental damage, enables resource recovery of zinc particles, and improves the effectiveness of use.
Smart Images

Figure CN223988290U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zinc fume dust removal technology, and in particular to a zinc fume dust removal device for hot-dip galvanizing of metal products. Background Technology
[0002] In the hot-dip galvanizing process, dust removal devices are widely used to remove zinc fumes. Metals generally refer to a class of substances that have a unique luster but are opaque, ductile, and have thermal and electrical conductivity. In a narrow sense, metals are simple substances composed of metallic elements, most of which are excellent conductors of electricity and heat. Dust removal devices are also used in the hot-dip galvanizing process.
[0003] In the existing hot-dip galvanizing process, rust-removed steel parts are immersed in molten zinc to coat the surface of the steel parts with a zinc layer, thereby achieving the purpose of corrosion prevention. Since zinc is a flammable metal, zinc gas will directly disperse around the zinc pot during the hot-dip galvanizing production process.
[0004] However, existing dust removal devices cause zinc fumes to permeate the entire galvanizing workshop during use, making it impossible to remove zinc from the fumes. Zinc particles also pollute the surrounding environment, resulting in poor performance. To address these issues, a zinc fume dust removal device for hot-dip galvanizing of metal products is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a zinc fume dust removal device for hot-dip galvanizing of metal products, which solves the problems in the background technology where zinc fumes permeate the entire galvanizing workshop, making it impossible to remove zinc from the zinc fumes, and zinc particles will pollute the surrounding environment, resulting in poor performance.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for hot-dip galvanizing of metal products, comprising a fixed box, a first rotating component fixedly connected to the top of the rear side of the outer wall of the fixed box, a cover fixedly connected to the front side of the first rotating component, fixed plates fixedly connected to both sides of the outer wall of the fixed box, cylinders fixedly connected to the top of the two fixed plates, a second rotating component fixedly connected to the output end of the cylinders, a slider fixedly connected to the top of the second rotating component, a water tank fixedly connected to the rear side of the outer wall of the fixed box, a first water pump penetrating and fixedly connected to one side of the outer wall of the water tank, a conveying pipe penetrating and fixedly connected to the top of the first water pump, two connecting pipes penetrating and fixedly connected to the bottom of the outer ring of the conveying pipe, uniformly distributed nozzles penetrating and fixedly connected to the bottom of the outer ring of the two connecting pipes, a fan fixedly connected to one side of the outer wall of the fixed box, a solenoid valve penetrating and fixedly connected to the bottom of the outer wall of the fixed box, a water outlet pipe penetrating and fixedly connected to the bottom of the solenoid valve, a first filter plate provided on the inner wall of the fixed box, two L-shaped blocks fixedly connected to the top of the first filter plate, and a collection component provided at the other end of the water outlet pipe.
[0007] By adopting the above technical solution, when it is necessary to filter zinc in zinc fumes, the first water pump is started to spray water from the nozzle in the water tank, and at the same time the first filter plate can filter zinc particles. The gas after zinc removal is discharged from the gas outlet pipe to prevent zinc fumes from polluting the environment.
[0008] As a further description of the above technical solution: the collection assembly includes a sliding cover, which passes through and is fixedly connected to the water outlet pipe; a filter box is fixedly connected to the bottom rear side of the outer wall of the fixed box; a drawer is slidably connected to the top of the filter box; a second filter plate is fixedly connected to one side of the inner wall of the drawer; a second water pump is slidably connected to one side of the outer wall of the filter box; a limit box is fixedly connected to the front side of the outer wall of the filter box; a support rod is slidably connected to one side of the outer wall of the limit box; a stop block is fixedly connected to the top of the support rod; and a spring is sleeved on the outer ring of the support rod.
[0009] By adopting the above technical solution, when zinc needs to be collected, the second water pump is started to bring the zinc-containing liquid in the fixed tank into the filter box. After being filtered by the second filter plate, the drawer collects the zinc particles, preventing resource waste and improving the usage effect.
[0010] As a further description of the above technical solution: the left and right sides of the cover are fixedly connected to slide rails, and the inner wall of the slide rails is slidably connected to sliders.
[0011] By adopting the above technical solution, the slide rail can limit the slider and prevent the slider from deviating when moving.
[0012] As a further description of the above technical solution: two connecting pipes are fixedly connected to the bottom of the cover, and an air outlet pipe is fixedly connected through the top of the cover.
[0013] By adopting the above technical solution, the filtered zinc fumes can be discharged through the exhaust pipe, and the cover seals the fixed box.
[0014] As a further description of the above technical solution: a sliding cover is slidably connected between the inner walls of the drawer.
[0015] By adopting the above technical solution, the drawer can be opened by sliding the cover.
[0016] As a further description of the above technical solution: support legs are fixedly connected at the four corners of the bottom of the outer wall of the fixed box, and two limiting grooves are opened on the top of the fixed box, with L-shaped blocks provided on the inner wall of the limiting grooves.
[0017] By adopting the above technical solution, the support leg can support the fixed box, and the L-shaped block can drive the first filter plate.
[0018] As a further description of the above technical solution: a drain pipe is connected and fixedly connected to one side of the second water pump.
[0019] By adopting the above technical solution, the second water pump can be started, and the wastewater can be discharged through the drain pipe.
[0020] As a further description of the above technical solution: an air inlet pipe is connected through and fixedly connected to the right side of the fan, and an air outlet pipe is connected through and fixedly connected to the left side of the fan.
[0021] By adopting the above technical solution and starting the fan, the zinc fumes in the air inlet pipe can be transported to the air outlet pipe.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] 1. This utility model provides a zinc fume dust removal device for hot-dip galvanizing of metal products. First, through a first filter plate, nozzles, sliders, cylinders, and a water tank, the fan is started, and zinc fumes enter the outlet pipe from the inlet pipe, thus entering the fixed box. The first water pump is started to send water from the water tank into the delivery pipe, which is then sprayed out by the nozzles to reduce the zinc fumes. The first filter plate can filter the zinc in the zinc fumes to prevent the nozzles from clogging. The cylinder is started to drive the second rotating component to move, and the second rotating component pushes the slide rail and the cover to rotate, so that the first filter plate can be removed for cleaning and replacement. This completes the removal of zinc particles from the zinc fumes, reduces environmental pollution, and improves the performance.
[0024] 2. This utility model provides a zinc fume dust removal device for hot-dip galvanizing of metal products. Through a second filter plate, a second water pump, a sliding cover, and a stop block, the first water pump is started to transport the zinc-containing wastewater in the fixed box to the outlet pipe, and then the wastewater enters the drawer through the outlet pipe. After being filtered by the second filter plate, the zinc remains in the drawer for collection. Pulling the limit box moves the stop block, and the support rod compresses the spring, which can release the limit on the sliding cover, remove the sliding cover, and collect the zinc, thus improving the recovery effect. Attached Figure Description
[0025] Figure 1 This is a perspective view of the overall structure of this utility model;
[0026] Figure 2 This is a schematic diagram of the water tank structure of this utility model;
[0027] Figure 3 This is a cross-sectional view of the slide rail structure of this utility model;
[0028] Figure 4 This is a cross-sectional view of the fixed box structure of this utility model;
[0029] Figure 5 This is a schematic diagram of the limiting groove structure of this utility model;
[0030] Figure 6 This is an exploded view of the filter box structure of this utility model;
[0031] Figure 7 This is an exploded view of the limiting box structure of this utility model.
[0032] Legend:
[0033] 1. Cover; 2. Air outlet pipe; 3. Delivery pipe; 4. Cylinder; 5. Slide rail; 6. First water pump; 7. Fixing plate; 8. Fan; 9. Air inlet pipe; 10. Support leg; 11. Fixing box; 12. First rotating component; 13. Water tank; 14. Filter box; 15. Water outlet pipe; 16. Second rotating component; 17. Slider; 18. Nozzle; 19. First filter plate; 20. L-shaped block; 21. Air outlet pipe; 22. Second water pump; 23. Drain pipe; 24. Solenoid valve; 25. Sliding cover; 26. Drawer; 27. Second filter plate; 28. Limiting box; 29. Stop block; 30. Support rod; 31. Spring; 32. Connecting pipe; 33. Limiting groove. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0036] Combination Figure 1 This utility model discloses a hot-dip galvanizing fume dust removal device for metal products, comprising a fixed box 11. Support legs 10 are fixedly connected to the four corners of the bottom of the outer wall of the fixed box 11, providing support for the fixed box 11. Two limiting grooves 33 are formed on the top of the fixed box 11, and L-shaped blocks 20 are provided on the inner wall of the limiting grooves 33, limiting the L-shaped blocks 20. Pulling the L-shaped blocks 20 allows the removal of the first filter plate 19 for cleaning and replacement. Slide rails 5 are fixedly connected to both sides of the cover 1. A slider 17 is slidably connected to the inner wall of the rail 5. The rail 5 can limit the slider 17 to prevent it from shifting when it moves. An exhaust pipe 2 is connected through and fixedly to the top of the cover 1. A drain pipe 23 is connected through and fixedly to one side of the second water pump 22. The filtered zinc fumes can be discharged from the exhaust pipe 2, and the filtered wastewater can be discharged from the drain pipe 23. An air inlet pipe 9 is connected through and fixedly to the right side of the fan 8, and an air outlet pipe 21 is connected through and fixedly to the left side of the fan 8. When the fan 8 is started, the zinc fumes can enter the air outlet pipe 21 through the air inlet pipe 9.
[0037] Combination Figure 2 - Figure 5 A first rotating component 12 is fixedly connected to the top rear side of the outer wall of the fixed box 11. A cover 1 is fixedly connected to the front side of the first rotating component 12. Fixed plates 7 are fixedly connected to both sides of the outer wall of the fixed box 11. The cover 1 can close the fixed box 11, and the fixed plates 7 can limit the cylinder 4. The cylinder 4 is fixedly connected to the top of the two fixed plates 7. A second rotating component 16 is fixedly connected to the output end of the cylinder 4. A slider 17 is fixedly connected to the top of the second rotating component 16. The cylinder 4 can drive the second rotating component 16 to move, and the second rotating component 16 can drive the slider 17 to move. A water tank 13 is fixedly connected to the rear side of the outer wall of the fixed box 11. A first water pump 6 is fixedly connected through and fixedly connected to one side of the outer wall of the water tank 13. When the first water pump 6 is started, the water in the water tank 13 can enter the delivery pipe 3 through the water tank 13. The top of the first water pump 6 is fixedly connected through and fixedly connected to the delivery pipe 3. A conveying pipe 3 is connected, and two connecting pipes 32 are fixedly connected through and fixedly connected to the bottom of the outer ring of the conveying pipe 3. Evenly distributed nozzles 18 are fixedly connected through and fixedly connected to the bottom of the outer ring of the two connecting pipes 32. Water can enter the connecting pipes 32 through the conveying pipe 3 and then be sprayed out by the nozzles 18. A fan 8 is fixedly connected to one side of the outer wall of the fixed box 11. A solenoid valve 24 is fixedly connected through and fixedly connected to the bottom of the outer wall of the fixed box 11. A water outlet pipe 15 is fixedly connected to the bottom of the solenoid valve 24. When the solenoid valve 24 is opened, the liquid containing zinc in the fixed box 11 can enter the water outlet pipe 15. A first filter plate 19 is provided on the inner wall of the fixed box 11. Two L-shaped blocks 20 are fixedly connected to the top of the first filter plate 19. The first filter plate 19 can filter zinc fumes. The first filter plate 19 can be removed by pulling the L-shaped blocks 20. A collection component is provided at the other end of the water outlet pipe 15.
[0038] Combination Figure 6 and Figure 7 The collection assembly includes a sliding cover 25, which is fixedly connected to the outlet pipe 15. A filter box 14 is fixedly connected to the bottom rear side of the outer wall of the fixed box 11. A drawer 26 is slidably connected to the top of the filter box 14. The drawer 26 can collect zinc. A second filter plate 27 can filter liquid containing zinc. A second filter plate 27 is fixedly connected to one side of the inner wall of the drawer 26. A second water pump 22 is fixedly connected to one side of the outer wall of the filter box 14. When the second water pump 22 is started, the liquid in the fixed box 11 can enter the filter box 14. A limit box 28 is fixedly connected to the front side of the outer wall of the filter box 14. A support rod 30 is slidably connected to one side of the outer wall of the limit box 28. The limit box 28 can limit one end of the spring 31. The support rod 30 can compress the spring 31. A stop block 29 can limit the sliding cover 25. A stop block 29 is fixedly connected to the top of the support rod 30. A spring 31 is sleeved on the outer ring of the support rod 30.
[0039] Working principle: When using the dust removal device, the fan 8 is started to transport the gas generated by hot-dip galvanizing from the inlet pipe 9 to the outlet pipe 21, and then from the outlet pipe 21 to the inside of the fixed box 11. At the same time, the first water pump 6 is started to transport the water in the water tank 13 to the delivery pipe 3, and then spray it out from the nozzle 18. The water sprays the zinc fume and then falls to the bottom of the inner wall of the fixed box 11, removing the zinc in the zinc fume. At the same time, the first filter plate 19 can also filter the zinc in the zinc fume. While removing zinc particles, it can also prevent the nozzle 18 from clogging, thus improving the effect. The cylinder 4 is started to drive the second rotating part 16 to move. The second rotating part 16 pushes the cover 1 and the slide rail 5. Rotate to open the fixed box 11, and the first filter plate 19 can be taken out, cleaned and replaced to improve the usage effect. Start the second water pump 22 to let the liquid containing zinc particles in the fixed box 11 flow into the water outlet pipe 15, and then into the drawer 26 through the water outlet pipe 15. The second filter plate 27 filters the zinc particles, and the zinc particles remain in the drawer 26 for collection. The water flows out through the drain pipe 23. Pull the support rod 30 to move the stop block 29. The spring 31 is compressed, and the stop block 29 releases the limit on the sliding cover 25. Sliding the sliding cover 25 can open the drawer 26 to complete the collection of zinc particles, improve resource utilization, and improve the usage effect.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A zinc fume dusting device for hot dip galvanizing of metal products, comprising a stationary box (11), characterized in that: The outer wall back side of the fixed box (11) is fixedly connected with a first rotating part (12), the front side of the first rotating part (12) is fixedly connected with a cover (1), both sides of the outer wall of the fixed box (11) are fixedly connected with fixed plates (7), the top of the two fixed plates (7) is fixedly connected with air cylinders (4), the output end of the air cylinder (4) is fixedly connected with a second rotating part (16), the top of the second rotating part (16) is fixedly connected with a sliding block (17), the outer wall back side of the fixed box (11) is fixedly connected with a water tank (13), one side of the outer wall of the water tank (13) penetrates and is fixedly connected with a first water pump (6), the top of the first water pump (6) penetrates and is fixedly connected with a conveying pipe (3), the outer circle bottom of the conveying pipe (3) penetrates and is fixedly connected with two connecting pipes (32), the outer circle bottom of the two connecting pipes (32) penetrates and is fixedly connected with evenly distributed spray heads (18), one side of the outer wall of the fixed box (11) is fixedly connected with a fan (8), the bottom of the outer wall of the fixed box (11) penetrates and is fixedly connected with a solenoid valve (24), the bottom of the solenoid valve (24) penetrates and is fixedly connected with a water outlet pipe (15), the inner wall of the fixed box (11) is provided with a first filter plate (19), the top of the first filter plate (19) is fixedly connected with two L-shaped blocks (20), the other end of the water outlet pipe (15) is provided with a collecting assembly.
2. A device for dust removal from zinc fumes in hot galvanizing of metal products according to claim 1, characterized in that: The collecting assembly comprises a sliding cover (25), the sliding cover (25) penetrates and is fixedly connected with the water outlet pipe (15), the bottom of the outer wall back side of the fixed box (11) is fixedly connected with a filter box (14), the top of the filter box (14) penetrates and is slidingly connected with a drawer (26), one side of the inner wall of the drawer (26) is fixedly connected with a second filter plate (27), one side of the outer wall of the filter box (14) penetrates and is fixedly connected with a second water pump (22), the front side of the outer wall of the filter box (14) is fixedly connected with a limiting box (28), one side of the outer wall of the limiting box (28) penetrates and is slidingly connected with a supporting rod (30), the top of the supporting rod (30) is fixedly connected with a stop block (29), the supporting rod (30) is sleeved with a spring (31) on the outer circle.
3. A device for dust removal from zinc fumes in hot galvanizing of metal products according to claim 1, characterized in that: The left and right sides of the cover (1) are fixedly connected with sliding rails (5), and the inner wall of the sliding rail (5) is slidingly connected with a sliding block (17).
4. A device for dust removal from zinc fumes in hot galvanizing of metal products according to claim 1, characterized in that: The bottom of the cover (1) is fixedly connected with two connecting pipes (32), and the top of the cover (1) penetrates and is fixedly connected with an air outlet pipe (2).
5. A device for dust removal from zinc fumes in hot galvanizing of metal products according to claim 2, characterized in that: The inner wall of the drawer (26) is slidingly connected with a sliding cover (25).
6. A metal product hot dip galvanizing fume dust removal device according to claim 2, characterized in that: The bottom of the outer wall of the fixed box (11) is fixedly connected with supporting legs (10) at four corner positions, and the top of the fixed box (11) is provided with two limiting grooves (33), and the inner wall of the limiting groove (33) is provided with an L-shaped block (20).
7. A device for dust removal from zinc fumes in hot galvanizing of metal products according to claim 2, characterized in that: One side of the second water pump (22) penetrates and is fixedly connected with a drain pipe (23).
8. A metal product hot dip galvanizing fume dust removal device according to claim 2, characterized in that: The right side of the fan (8) penetrates and is fixedly connected with an air inlet pipe (9), and the left side of the fan (8) penetrates and is fixedly connected with an air outlet pipe (21).