Tail gas treatment device in rubber industry

By using a heating mechanism and temperature controller to desorb activated carbon particles, the problem of activated carbon waste is solved, the reuse of activated carbon and the discharge of harmful waste gas are realized, and the treatment cost and environmental hazards are reduced.

CN223988299UActive Publication Date: 2026-03-13NANJING YUMING ENVIRONMENTAL TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

In existing technologies, activated carbon is discarded directly after adsorption saturation, resulting in waste, and unreacted raw materials cannot be reused.

Method used

A heating mechanism is used to regulate the temperature of the heating wire through a temperature controller, which causes the activated carbon particles to desorb, and the adsorbed substances are collected and reused after being removed.

Benefits of technology

It enables the reuse of activated carbon granules, reduces waste, lowers treatment costs, and discharges harmful waste gases through ventilation holes, protecting the environment and human health.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223988299U_ABST
    Figure CN223988299U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of rubber tail gas treatment, in particular to a rubber industry tail gas treatment device which comprises a fixing frame, a heating mechanism is arranged in the fixing frame and comprises a heating wire and a temperature controller, the heating wire is installed on one side of the fixing frame and electrically connected with the temperature controller, and the temperature controller is electrically connected with the heating wire. A tail gas connecting pipe and a gas inlet pipe penetrate through the two sides of the fixing frame respectively, a tail gas connecting pipe connector is installed at one end of the tail gas connecting pipe, one end of the gas inlet pipe is installed to the gas inlet end of a gas pump, and the gas pump is externally connected with a power source. Through the arrangement of the heating mechanism, the heating temperature of a heating wire is adjusted through a temperature controller, adsorption substances of the round activated carbon particles can be desorbed through heating of the heating wire, and unreacted raw materials in the desorbed round activated carbon particles can be collected and then reused; therefore, waste caused by the fact that unreacted raw materials are contained in the round activated carbon particles is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of rubber exhaust gas technology, and in particular to an exhaust gas treatment device for the rubber industry. Background Technology

[0002] In the production of rubber products, a large amount of organic waste gas is generated in each stage, from raw material mixing, hot refining, calendering, molding to vulcanization. This waste gas mainly contains harmful substances such as benzene, toluene, xylene, non-methane hydrocarbons, and sulfides, which are highly irritating, volatile, and toxic. Therefore, it is necessary to treat the exhaust gas generated from rubber products. Exhaust gas treatment devices in the rubber industry are mainly based on various physical, chemical, and biological principles, employing advanced technologies to purify the exhaust gas.

[0003] A search revealed Chinese Patent Publication No. CN210532405U, which discloses an SBS rubber exhaust gas collection and treatment device, comprising an exhaust gas pretreatment tank and a reactor. A first air inlet is installed on the lower left side wall of the exhaust gas pretreatment tank, and a water inlet is installed on the upper left side wall of the exhaust gas pretreatment tank. Inside the exhaust gas pretreatment tank, from bottom to top, a first filter screen, a spray device, and a second filter screen are respectively installed. A water storage tank is connected to the bottom of the exhaust gas pretreatment tank.

[0004] Regarding the aforementioned technologies, the inventors have discovered the following drawbacks: activated carbon adsorption is commonly used in exhaust gas treatment to adsorb harmful substances in the exhaust gas. However, the activated carbon is often discarded after adsorption saturation, resulting in a significant waste of activated carbon particles because it cannot be reused.

[0005] Therefore, in response to the above problems, the applicant provides a rubber industry exhaust gas treatment device. Utility Model Content

[0006] In order to solve the problems mentioned in the background art, this application provides a rubber industry exhaust gas treatment device.

[0007] This application provides a waste gas treatment device for the rubber industry, which adopts the following technical solution:

[0008] A rubber industry exhaust gas treatment device includes a fixed frame, a heating mechanism is provided in the fixed frame, the heating mechanism includes a heating wire and a temperature controller, the heating wire is installed on one side of the fixed frame, and the heating wire is electrically connected to the temperature controller.

[0009] Optionally, an exhaust gas connection pipe and an air intake pipe are respectively passed through both sides of the fixed frame. An exhaust gas connection pipe connector is installed at one end of the exhaust gas connection pipe, and one end of the air intake pipe is installed to the air intake end of the air pump. The air pump is connected to an external power source.

[0010] Optionally, a slot is provided through one side of the fixing frame, a plate is inserted into the slot, a sealing ring is installed on the plate, a pull ring is installed on one side of the plate, and a sealing cover is installed on the top of the fixing frame.

[0011] Optionally, a ventilation hole is provided on one side of the fixing frame, and both the heating wire and the temperature controller are externally powered. The fixing frame consists of a sealing cover, a plug plate, a ventilation hole, support legs, and a slot. Support legs are fixedly connected to both sides of the fixing frame.

[0012] Optionally, an inner frame is placed in the fixed frame, a mesh is fixedly connected to the middle of the inner frame, a door is rotatably connected to the bottom of the inner frame, and brackets are fixedly connected to the four corners of the door. Bolts are threaded onto the brackets and extend to the four corners of the bottom of the fixed frame.

[0013] Optionally, a handle is fixedly connected to the bottom surface of the door, and the vertical projection of the pull ring is a "U" shaped structure.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] 1. The heating mechanism of this utility model is designed to adjust the heating temperature of the heating wire by means of a temperature controller. The heating of the heating wire can cause the adsorbed material of the round activated carbon particles to be desorbed. The unreacted raw materials in the desorbed round activated carbon particles can be collected and reused, thereby avoiding the waste of the round activated carbon particles containing unreacted raw materials.

[0016] 2. The heating mechanism of this utility model uses a temperature controller to adjust the heating temperature of the heating wire. Heating the heating wire allows the adsorbed substances of the round activated carbon particles to be desorbed, enabling the round activated carbon particles to be reused and reducing the occurrence of round activated carbon particles being discarded after one use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this application;

[0018] Figure 2 This is a schematic diagram of the fixed frame splitting structure in an embodiment of this application;

[0019] Figure 3 This is a schematic diagram of the fixed frame and inner frame structure in an embodiment of this application;

[0020] Figure 4 This is a schematic diagram of the split structure of the fixed frame and inner frame in an embodiment of this application.

[0021] Reference numerals: 1. Exhaust gas connection pipe; 100. Exhaust gas connection pipe connector; 2. Fixing frame; 20. Sealing cover; 21. Insert plate; 210. Sealing ring; 211. Pull ring; 22. Ventilation hole; 23. Support leg; 24. Slot; 3. Heating wire; 4. Inner frame; 5. Strainer; 6. Door support; 60. Handle; 7. Bracket; 8. Bolt; 9. Temperature controller; 10. Intake pipe; 11. Air pump. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0023] This application discloses a waste gas treatment device for the rubber industry.

[0024] like Figure 1-4 As shown, a rubber industry exhaust gas treatment device includes a fixed frame 2, in which a heating mechanism is provided. The heating mechanism includes a heating wire 3 and a temperature controller 9. The heating wire 3 is installed on one side of the fixed frame 2, and the heating wire 3 is electrically connected to the temperature controller 9.

[0025] Please see Figure 1 The fixed frame 2 has an exhaust gas connection pipe 1 and an air inlet pipe 10 passing through its two sides respectively. One end of the exhaust gas connection pipe 1 is equipped with an exhaust gas connection pipe connector 100, and one end of the air inlet pipe 10 is connected to the air inlet end of the air pump 11. The air pump 11 is connected to an external power supply. The air pump 11 draws the exhaust gas from the exhaust gas connection pipe 1 into the fixed frame 2, and at the same time, it flows from the air inlet pipe 10 into the air inlet end of the air pump 11, and discharges the filtered gas from the exhaust end.

[0026] Please see Figure 2 A slot 24 extends through one side of the fixed frame 2, into which a plate 21 is inserted. A sealing ring 210 is installed on the plate 21, and a pull ring 211 is installed on one side of the plate 21. A sealing cover 20 is installed on the top of the fixed frame 2. The sealing cover 20 and the plate 21 form a placement cavity between the fixed frame 2. Circular activated carbon particles are placed on the plate 21. When the exhaust gas in the exhaust gas connection pipe 1 flows into the placement cavity, the circular activated carbon particles adsorb the substances in the exhaust gas.

[0027] Please see Figure 2 and Figure 3A ventilation hole 22 runs through one side of the fixed frame 2. The heating wire 3 and temperature controller 9 are both externally powered. The fixed frame 2 consists of a sealing cover 20, an insert plate 21, a ventilation hole 22, support legs 23, and a slot 24. Support legs 23 are fixedly connected to both sides of the fixed frame 2. An inner frame 4 is placed inside the fixed frame 2. A strainer 5 is fixedly connected to the middle of the inner frame 4. A door 6 is rotatably connected to the bottom of the inner frame 4. Brackets 7 are fixedly connected to the four corners of the door 6. Bolts 8 are threaded onto the brackets 7 and extend to the four corners of the bottom of the fixed frame 2. Circular activated carbon particles saturated with exhaust gas adsorption are placed on the strainer 5. Heating by the heating wire 3 will generate heat between the bottom of the insert plate 21 and the top of the door 6. When the circular activated carbon particles are heated, the surface temperature of the circular activated carbon particles will rise. During this process, the adsorbed substance molecules will gain... More heat energy enhances their mobility. As the temperature rises, these molecules gradually overcome the adsorption force on the surface of activated carbon and desorb from the activated carbon, falling onto the gate 6. This is the desorption method of round activated carbon particles. The heating wire 3 desorbs the adsorbed substances from the round activated carbon particles, enabling the reuse of round activated carbon particles and reducing processing costs. At the same time, heating the round activated carbon particles gives some unreacted raw materials the potential for reuse, thus realizing the advantage of reuse. Meanwhile, the temperature controller 9 controls the temperature of the heating wire 3. The ventilation holes 22 generated waste gas during the activated carbon desorption process. This waste gas may contain harmful substances or pollutants. The ventilation holes 22 can discharge this waste gas into the closed space, preventing the waste gas from accumulating in the closed space, thereby reducing harm to the environment and human body.

[0028] Please see Figure 4 The bottom surface of the door 6 is fixedly connected to a handle 60. The vertical projection of the pull ring 211 is a "U" shaped structure. By unscrewing the bolt 8 from the fixed frame 2, the inner frame 4 and the strainer 5 can be removed from the fixed frame 2. The round activated carbon particles after removal accumulate in the strainer 5. Flipping the door 6 causes the unreacted raw materials in the door 6 to fall into the recovery tray. At the same time, shaking the strainer 5 causes some unreacted raw materials in the strainer 5 to fall from the strainer 5 into the recovery tray.

[0029] The implementation principle of a rubber industry exhaust gas treatment device according to an embodiment of this application is as follows:

[0030] When the user turns on the heating wire 3, the heating wire 3 generates heat between the bottom of the insert plate 21 and the top of the tray 6. When the round activated carbon particles are heated, the surface temperature of the round activated carbon particles rises. During this process, the adsorbed molecules gain more heat energy, thereby enhancing their mobility. As the temperature rises, these molecules gradually overcome the adsorption force on the surface of the activated carbon and desorb from the activated carbon, falling onto the tray 6. This is the desorption method of round activated carbon particles. By heating the round activated carbon particles with the heating wire 3, the adsorbed substances are desorbed, enabling the round activated carbon particles to be reused, thereby reducing processing costs. At the same time, heating the round activated carbon particles gives some unreacted raw materials the potential for reuse, thus realizing the advantage of reuse. Meanwhile, the temperature controller 9 controls the temperature of the heating wire 3. The ventilation holes 22 generated during the activated carbon desorption process may contain harmful substances or pollutants. The ventilation holes 22 can discharge these waste gases into the enclosed space, preventing the waste gases from accumulating in the enclosed space, thereby reducing harm to the environment and human health.

[0031] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A rubber industry off-gas treatment device, characterized by: Including fixed frame (2), the fixed frame (2) is provided with heating mechanism, the heating mechanism includes heating wire (3) and temperature controller (9), one side of the fixed frame (2) is mounted with heating wire (3), and the heating wire (3) is electrically connected with temperature controller (9).

2. A rubber industry off gas treatment device as claimed in claim 1, wherein: Both sides of the fixed frame (2) are respectively penetrated by tail gas connecting pipe (1) and air inlet pipe (10), one end of the tail gas connecting pipe (1) is mounted with tail gas connecting pipe joint (100), one end of the air inlet pipe (10) is mounted to the air inlet end of the air pump (11), and the air pump (11) is connected with power supply.

3. A rubber industry off gas treatment device as claimed in claim 2, wherein: One side of the fixed frame (2) is penetrated by slot (24), the slot (24) is inserted with plugboard (21), the plugboard (21) is mounted with sealing ring (210), one side of the plugboard (21) is mounted with pull ring (211), and the top of the fixed frame (2) is mounted with sealing cover (20).

4. A rubber industry off gas treatment device as claimed in claim 3, wherein: One side of the fixed frame (2) is penetrated by air vent (22), the heating wire (3) and temperature controller (9) are connected with power supply, the fixed frame (2) is composed of sealing cover (20), plugboard (21), air vent (22), supporting leg (23) and slot (24), and both sides of the fixed frame (2) are fixedly connected with supporting leg (23).

5. A rubber industry off gas treatment device as claimed in claim 4, wherein: The inner frame (4) is placed in the fixed frame (2), the middle part of the inner frame (4) is fixedly connected with mesh (5), the bottom of the inner frame (4) is rotatably connected with door (6), the four corners of the door (6) are fixedly connected with support (7), the support (7) is screwedly connected with bolt (8) and extends to the four corners of the bottom of the fixed frame (2).

6. A rubber industry off gas treatment device as claimed in claim 5, wherein: The bottom surface of the door (6) is fixedly connected with handle (60), and the vertical projection of the pull ring (211) is "U" type structure.

Citation Information

Patent Citations

  • SBS rubber tail gas collecting and treating device

    CN210532405U