Corrosion-resistant and pressure-resistant supported catalyst preparation sprayer
By introducing a spray flow control component and a micro cylinder drive into the sprayer, the shortcomings of traditional sprayer flow control are solved, enabling precise adjustment of catalyst flow and uniform spraying, thereby improving preparation efficiency and effectiveness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-29
- Publication Date
- 2026-03-13
AI Technical Summary
Traditional sprayers suffer from problems such as complex operation, low adjustment precision, and slow response speed in flow control, resulting in uneven catalyst spraying and affecting the catalyst preparation effect.
A spray flow control component is adopted, which uses a micro cylinder to drive the flow control baffle to achieve precise adjustment of catalyst flow. Combined with automated control, the operation process is simplified.
Precise control of catalyst flow rate was achieved, ensuring uniform distribution during the spraying process and improving the catalyst coverage area and preparation effect.
Smart Images

Figure CN223988456U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of catalyst preparation sprayers, specifically a corrosion-resistant and pressure-resistant supported catalyst preparation sprayer. Background Technology
[0002] In the preparation of supported catalysts, the atomizer is a key piece of equipment, and its performance directly affects the uniform distribution of the catalyst and the preparation efficiency. Traditional atomizers have many shortcomings in nozzle flow control, making it difficult to meet the requirements of high-precision and high-efficiency catalyst preparation. Specifically, the nozzle flow control of traditional atomizers usually relies on manual adjustment or simple mechanical structures, which have disadvantages such as complex operation, low adjustment accuracy, and slow response speed. In the catalyst preparation process, since the catalyst flow rate is directly related to the uniformity and coverage area of the spray, precise flow control is crucial to ensuring the quality of the catalyst. However, the limitations of traditional atomizers in flow control often lead to uneven catalyst spraying, or even local over- or under-exposure, which seriously affects the preparation effect and performance of the catalyst. To address this, we propose a corrosion-resistant and pressure-resistant atomizer for the preparation of supported catalysts. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides a corrosion-resistant and pressure-resistant supported catalyst preparation sprayer, thus solving the aforementioned problems.
[0004] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a corrosion-resistant and pressure-resistant supported catalyst preparation sprayer, comprising two sets of mounting plates, a spray head fixed between the two sets of mounting plates, a horizontal plate fixedly connected above the spray head between the two sets of mounting plates, a miniature cylinder fixedly mounted on the top of the horizontal plate, a tail cap fixedly connected to the tail end of the spray head, and a catalyst delivery pipe communicating with the spray head fixedly provided on the back of the tail cap, further comprising:
[0005] A spray flow control assembly, located between two sets of mounting plates, is used to regulate the flow rate of catalyst sprayed outward from the spray head.
[0006] Preferably, both sides of the spray head are fixedly connected to connecting protrusions, and the spray head is fixedly connected to the side of the mounting plate through two sets of connecting protrusions.
[0007] Preferably, the two sets of mounting plates are provided with inner grooves on the side that is close to each other, and a movable crossbar is slidably installed between the two sets of inner grooves. The piston rod on the micro cylinder slides out of the bottom of the crossbar and is fixedly connected to the top of the movable crossbar.
[0008] Preferably, the spray flow control assembly includes a connecting rod, a flow control baffle, and a groove. The bottom of the movable crossbar is fixedly connected to the connecting rod, and the bottom end of the connecting rod is fixedly connected to the flow control baffle. The top of the spray head has a groove extending to the bottom. The flow control baffle is slidably connected in the groove, and the two sides of the flow control baffle are tightly fitted to the inner walls of the two sides of the groove.
[0009] Preferably, the spray flow control component further includes a flow plate and a delivery hole. The spray head is fixedly provided with a flow plate adapted to the inner wall of the spray head, and the flow plate is provided with a number of sets of delivery holes arranged in a matrix and penetrating both sides of the flow plate.
[0010] Preferably, one side of the flow plate is in close contact with the side of the flow control baffle.
[0011] Compared with the prior art, this utility model provides a corrosion-resistant and pressure-resistant supported catalyst preparation sprayer, which has the following beneficial effects:
[0012] 1. This corrosion-resistant and pressure-resistant supported catalyst preparation sprayer achieves precise regulation of the catalyst flow rate sprayed outward from the spray head through a spray flow control component. Driven by a micro cylinder, the flow control baffle can precisely block the delivery holes on the flow plate, thereby regulating the catalyst flow rate, improving the accuracy of flow control, and meeting the requirements of high-precision catalyst preparation.
[0013] 2. This corrosion-resistant and pressure-resistant supported catalyst preparation sprayer: Traditional sprayer flow control usually relies on manual adjustment or simple mechanical structures, which is complicated to operate and inefficient. This sprayer uses a micro cylinder to drive the flow control baffle, realizing automated control, greatly simplifying the operation process and improving work efficiency.
[0014] 3. This corrosion-resistant and pressure-resistant supported catalyst preparation sprayer can ensure the uniform distribution of catalyst during the spraying process by precisely controlling the catalyst flow rate. This helps to avoid local over- or under-excess of catalyst, thereby improving the catalyst coverage area and preparation effect. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the tail cap and catalyst delivery pipe of this utility model;
[0017] Figure 3 This is a schematic diagram of the flow control baffle of this utility model;
[0018] Figure 4 This is a cross-sectional schematic diagram of the spray head of this utility model.
[0019] In the diagram: 1. Mounting plate; 2. Spray head; 3. Horizontal plate; 4. Miniature cylinder; 5. Moving crossbar; 6. Inner groove; 7. Connecting rod; 8. Flow control baffle; 9. Connecting protrusion; 10. Flow plate; 11. Conveying hole; 12. Tail cap; 13. Catalyst conveying pipe; 14. Groove. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 A corrosion-resistant and pressure-resistant supported catalyst preparation sprayer includes two sets of mounting plates 1, a spray head 2 fixed between the two sets of mounting plates 1, a horizontal plate 3 fixed above the spray head 2 between the two sets of mounting plates 1, a miniature cylinder 4 fixedly mounted on the top of the horizontal plate 3, a tail cap 12 fixedly connected to the tail end of the spray head 2, and a catalyst delivery pipe 13 communicating with the spray head 2 fixedly on the back of the tail cap 12. The spray head 2 also includes:
[0022] A spray flow control assembly, which is located between two sets of mounting plates 1, is used to adjust the flow rate of catalyst sprayed outward from the spray head 2.
[0023] Both sides of the spray head 2 are fixedly connected with connecting protrusions 9, and the spray head 2 is fixedly connected to the side of the mounting plate 1 through two sets of connecting protrusions 9.
[0024] Both sets of mounting plates 1 have inner grooves 6 on their sides that are close to each other. A movable crossbar 5 is slidably installed between the two sets of inner grooves 6. The piston rod on the micro cylinder 4 extends out of the bottom of the crossbar 3 and is fixedly connected to the top of the movable crossbar 5.
[0025] The spray flow control assembly includes a connecting rod 7, a flow control baffle 8, and a groove 14. The bottom of the movable crossbar 5 is fixedly connected to the connecting rod 7, and the bottom end of the connecting rod 7 is fixedly connected to the flow control baffle 8. The top of the spray head 2 has a groove 14 that extends to the bottom. The flow control baffle 8 is slidably connected in the groove 14, and the two sides of the flow control baffle 8 are tightly fitted to the inner walls of the two sides of the groove 14.
[0026] The spray flow control assembly also includes a flow plate 10 and a delivery hole 11. The spray head 2 is fixedly provided with a flow plate 10 that is adapted to the inner wall of the spray head 2. The flow plate 10 has several sets of delivery holes 11 arranged in a matrix and penetrating both sides of the flow plate 10.
[0027] One side of the flow plate 10 is in close contact with the side of the flow control baffle 8.
[0028] Structural Description: Mounting Plate 1: As a support structure for the sprayer, two sets of mounting plates 1 are arranged parallel to each other to fix and support the spray head 2 and its related components;
[0029] Spray head 2: Fixed between the two sets of mounting plates 1, it is the main component for catalyst spraying. A tail cap 12 is fixed to the tail end of the spray head 2 to seal the tail end of the spray head 2 and to communicate with the catalyst delivery pipe 13 to facilitate the input of catalyst;
[0030] Horizontal plate 3: Fixed between the two sets of mounting plates 1, corresponding to the position above the spray head 2. A miniature cylinder 4 is fixedly installed on the top of the horizontal plate 3 to provide driving force to adjust the flow rate of the spray head;
[0031] Miniature cylinder 4: Installed on top of horizontal plate 3, its piston rod slides out of the bottom of horizontal plate 3 and is fixedly connected to the top of movable crossbar 5. The start and stop of miniature cylinder 4 control the up and down sliding of flow control baffle 8;
[0032] The movable crossbar 5 is slidably installed between the inner grooves 6 opened on the adjacent sides of the two sets of mounting plates 1. When the piston rod of the micro cylinder 4 is pushed downward, the movable crossbar 5 slides downward through the inner groove 6 and compresses the connecting rod 7;
[0033] Inner groove 6: Opened on one side of the two sets of mounting plates 1 that are close to each other, used to guide and support the sliding of the moving crossbar 5;
[0034] Connecting rod 7: Its top end is fixedly connected to the bottom of the movable crossbar 5, and its bottom end is fixedly connected to the flow control baffle 8. Connecting rod 7 transmits the driving force of micro cylinder 4, causing the flow control baffle 8 to slide within the groove 14;
[0035] Flow control baffle 8: It is slidably connected within the groove 14 at the top of the spray head 2, and its two sides are tightly fitted with the inner walls of the groove 14. The up and down sliding of the flow control baffle 8 is used to block or open the delivery hole 11 on the flow plate 10, thereby adjusting the flow rate of the catalyst;
[0036] Connecting convex plate 9: It is fixed to both sides of the spray head 2 and is used to fix the spray head 2 to the side of the mounting plate 1 to enhance the stability of the spray head 2.
[0037] Flow plate 10: Fixed inside the spray head 2, adapted to the inner wall of the spray head 2. The flow plate 10 has several sets of conveying holes 11 arranged in a matrix and extending through both sides, for the spraying of catalyst;
[0038] Delivery holes 11: These are formed in a matrix on the flow plate 10. The catalyst is sprayed from the spray head 2 through the delivery holes 11. The sliding of the flow control baffle 8 can block or open these delivery holes 11 to regulate the flow rate;
[0039] Tail cap 12: Fixed to the tail end of spray head 2, used to seal the tail of spray head 2, and connected to catalyst delivery pipe 13 to ensure that the catalyst can be smoothly input into spray head 2;
[0040] Catalyst delivery pipe 13: Fixed to the back of the tail cap 12, communicating with the spray head 2. The catalyst is delivered into the spray head 2 through the catalyst delivery pipe 13;
[0041] Groove 14: Located on the top of the spray head 2, it guides and supports the sliding of the flow control baffle 8.
[0042] Working principle: In use, the catalyst is first delivered into the spray head 2 through the catalyst delivery pipe 13. The catalyst is then sprayed out of the spray head 2 through the delivery hole 11 on the flow plate 10. When it is necessary to adjust the flow rate of the catalyst delivered into the spray head 2, the micro cylinder 4 is activated. The piston rod on the micro cylinder 4 pushes the moving crossbar 5 downward. The moving crossbar 5 slides downward through the two sets of inner grooves 6 and squeezes the connecting rod 7. The flow control baffle 8 is squeezed by the connecting rod 7 and slides downward in the groove 14 on the spray head 2. The flow control baffle 8 blocks the delivery hole 11 on the flow plate 10, preventing the catalyst from being delivered out through the delivery hole 11. The flow rate is adjusted by the number of delivery holes 11 blocked by the flow control baffle 8. The more holes blocked, the smaller the discharge flow rate, and vice versa.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A corrosion and pressure resistant supported catalyst preparation sparger, characterized by: The utility model provides a kind of spray catalyst device, including two groups of installation plate (1), two groups The spray head (2) is fixed between the installation plate (1), the upper side of two groups of installation plate (1) is fixedly connected with the transverse plate (3) corresponding to spray head (2), the top of transverse plate (3) is fixedly installed with micro pneumatic cylinder (4), the tail end of spray head (2) is fixedly connected with tail cover (12), the back of tail cover (12) is fixed with catalyst delivery pipe (13) through spray head (2), still include: Spray flow control assembly, the assembly is arranged between two groups of installation plate (1), for adjusting the catalyst flow that spray head (2) sprays outward.
2. A corrosion and pressure resistant supported catalyst for the preparation of a nebulizer according to claim 1, characterized in that: The two sides of the spray head (2) are fixedly connected with connecting tab (9), and the spray head (2) is fixedly connected with the side edge of the installation plate (1) by the two groups of connecting tab (9).
3. The corrosion and pressure resistant supported catalyst for preparing a sprayer according to claim 1, characterized in that: The side of two groups of the installation plate (1) is close to each other and is provided with inner groove (6), and the sliding installation of the moving cross strip (5) is arranged between two groups of inner groove (6), and the piston rod of micro pneumatic cylinder (4) is slidingly extended out of the bottom of transverse plate (3) and is fixedly connected with the top of moving cross strip (5).
4. The corrosion and pressure resistant supported catalyst for preparing a nebulizer according to claim 3, characterized in that: The spray flow control assembly includes connecting rod (7), flow control baffle (8) and recess (14), the bottom of the moving cross strip (5) is fixedly connected with connecting rod (7), the bottom end of connecting rod (7) is fixedly connected with flow control baffle (8), the top of spray head (2) is provided with recess (14) through to the bottom, flow control baffle (8) is slidingly connected in recess (14) and the two sides of flow control baffle (8) are closely attached to the inner wall of recess (14) two sides.
5. The corrosion and pressure resistant supported catalyst for preparing a sprayer according to claim 2, characterized in that: The spray flow control assembly further includes flow plate (10) and delivery hole (11), the flow plate (10) is fixed in spray head (2) and is matched with the inner wall of spray head (2), and a plurality of groups of delivery holes (11) are arranged in the flow plate (10) and are through the two sides of flow plate (10) in matrix distribution.
6. A corrosion and pressure resistant supported catalyst for the preparation of a nebulizer according to claim 5, characterized in that: The side of the flow plate (10) is closely attached to the side edge of flow control baffle (8).