Lifting spraying device for special vehicle part coating
By using a height adjustment and limit device driven by cylinders and servo motors, the problem of insufficient height and range of the spraying device for special vehicle parts was solved, realizing flexible height adjustment and uniform spraying, improving coating quality and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-13
AI Technical Summary
Existing spraying equipment is insufficient to meet the complex coating requirements of special vehicle parts in terms of height adjustment and spraying range, resulting in uneven coating effects and frequent equipment replacements that increase production costs.
A lifting device that uses a cylinder to drive the water inlet pipe upwards, combined with a bidirectional screw driven by a servo motor to achieve height adjustment, and a limit device that works in conjunction with the rotating spray pipe to expand the spray range and ensure uniform spraying.
It enables flexible height adjustment and uniform spraying of special vehicle components, improving coating quality and efficiency, and reducing equipment replacement frequency and production costs.
Smart Images
Figure CN223988636U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vehicle painting and processing technology, specifically to a lifting spray device for painting special vehicle parts. Background Technology
[0002] In the painting process of special vehicle parts, the performance of the spraying device plays a crucial role in the coating effect. However, the spraying devices commonly available on the market are insufficient in terms of height adjustment and spraying range, making it difficult to meet the complex coating needs of special vehicle parts. Existing spraying devices are often fixed in height, making it impossible to flexibly adjust the spraying height according to the size, shape, and different coating process requirements of the special vehicle parts. For some large or specially shaped special vehicle parts, a spraying height that is too low cannot fully cover the surface of the part, resulting in some areas not being effectively sprayed, affecting the coating quality. On the other hand, a spraying height that is too high may result in insufficient spraying force, which also fails to achieve the ideal coating effect. Frequently changing spraying equipment with different heights is not only time-consuming and labor-intensive, but also increases production costs. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a lifting spray device for painting special vehicle components. The cylinder in the lifting device can drive the water inlet pipe and related components to rise. In conjunction with the positioning device, a servo motor drives a bidirectional screw to control the rotating block to engage or disengage from the triangular limiting groove of the connecting plate, achieving flexible height adjustment to meet the painting height requirements. At the same time, the blocking plate of the limiting device works in conjunction with the rotating spray pipe, using the reaction force generated by the water flow impact to make the rotating spray pipe oscillate in a cycle, expanding the spraying range and ensuring that the special vehicle components are sprayed evenly.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a lifting spray device for painting special vehicle parts, comprising a fixed frame, wherein limit strips are symmetrically fixedly connected to the outer wall of the fixed frame, and further comprising: a lifting device, wherein the outer wall of the lifting device is fixedly connected to the inner wall of the fixed frame, a connecting bent rod is fixedly connected to the outer wall of the lifting device, a water inlet pipe is fixedly connected to the inner wall of the lifting device, and a rotating spray pipe is rotatably connected to the inner wall of the water inlet pipe; a limit device, wherein the outer wall of the limit device is fixedly connected to the outer wall of the connecting bent rod, and a blocking block is fixedly connected to the outer wall of the connecting bent rod; the lifting device comprises a cylinder, wherein a clamping block is fixedly connected to the outer wall of the top of the cylinder, a connecting plate is fixedly connected to the outer wall of the top of the clamping block, and triangular limit grooves are symmetrically formed on the outer wall of the connecting plate, and a positioning device is provided on the outside of the connecting plate.
[0007] Preferably, the outer wall of the cylinder is fixedly connected to the inner wall of the bottom of the fixing frame, the inner wall of the clamping block is fixedly connected to the outer wall of the water inlet pipe, the outer wall of the top of the connecting plate is fixedly connected to the outer wall of the bottom of the connecting bend rod, the outer wall of the connecting plate is slidably connected to the inner wall of the top of the fixing frame, and the end of the rotating spray pipe away from the water inlet pipe is rotatably connected to the outer wall of the blocking block. The cylinder of the lifting device drives the water inlet pipe and related components to rise. The positioning device drives the bidirectional screw through the servo motor to control the rotating block to lock into the triangular limit groove of the connecting plate to achieve positioning. When it is necessary to lower, the servo motor is operated to disengage the rotating block. The structural design allows for flexible height adjustment.
[0008] Preferably, the positioning device includes a fixed ring, a servo motor is fixedly connected to the outer wall of the top of the fixed ring, a bidirectional screw is fixedly connected to the output end of the servo motor, a movable block is threadedly connected to the outer wall of the bidirectional screw, a rotating shaft is rotatably connected to the inner wall of the movable block, a torsion spring is sleeved on the outside of the rotating shaft, a rotating block is fixedly connected to the outer wall of the rotating shaft, one end of the torsion spring is fixedly connected to the outer wall of the rotating block, the other end of the torsion spring is fixedly connected to the outer wall of the movable block, the outer wall of the fixed ring is fixedly connected to the outer wall of the fixed frame, and the outer wall of the bottom of the rotating block is in contact with the outer wall of the top of the limiting strip.
[0009] Preferably, the limiting device includes a connecting frame, with L-shaped plates symmetrically fixedly connected to the outer wall of the connecting frame, and a baffle plate fixedly connected to the outer wall of the top of the L-shaped plate. The outer wall of the baffle plate has a guide slope. The outer wall of the connecting frame is fixedly connected to the outer wall of the bottom of the connecting rod, and the outer wall of the L-shaped plate is fixedly connected to the side wall of the connecting rod. The baffle plate of the limiting device works in conjunction with the rotating spray pipe. When the rotating spray pipe swings, the water flow impacts the baffle plate, and the reaction force causes it to rotate in the opposite direction. This cycle continues, and this design expands the spraying range to ensure that the special vehicle parts are sprayed evenly.
[0010] (III) Beneficial Effects
[0011] This utility model provides a lifting spray device for painting special vehicle parts. It has the following beneficial effects:
[0012] (i) The lifting spray device for painting special vehicle parts uses the cylinder of the lifting device to drive the water inlet pipe and related components to rise. The positioning device uses a servo motor to drive a bidirectional screw to control the rotating block to lock into the triangular limit groove of the connecting plate to achieve positioning. When it is necessary to lower, the servo motor is operated to disengage the rotating block. The structural design allows for flexible height adjustment to meet the painting spraying needs at different heights.
[0013] (ii) The lifting spraying device for painting special vehicle parts works in conjunction with the baffle plate of the limiting device and the rotating spray pipe. When the rotating spray pipe swings, the water flow impacts the baffle plate, and the reaction force causes it to rotate in the opposite direction. This cycle is repeated. This design expands the spraying range and ensures that the special vehicle parts are sprayed evenly, effectively improving the uniformity of the coating. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the overall internal structure of this utility model;
[0016] Figure 3 This is a partial structural diagram of the fixing frame of this utility model;
[0017] Figure 4 This is a schematic diagram of the lifting device of this utility model;
[0018] Figure 5 This is a schematic diagram of the positioning device of this utility model;
[0019] Figure 6 This is a schematic diagram of the limiting device of this utility model.
[0020] In the diagram: 1. Fixed frame; 2. Lifting device; 3. Connecting bent rod; 4. Water inlet pipe; 5. Rotating spray pipe; 6. Blocking block; 7. Limiting device; 8. Limiting strip; 21. Cylinder; 22. Clamping block; 23. Connecting plate; 24. Triangular limiting groove; 25. Positioning device; 251. Fixed ring; 252. Servo motor; 253. Bidirectional screw; 254. Movable block; 255. Rotating shaft; 256. Torsion spring; 257. Rotating block; 71. Connecting frame; 72. L-shaped plate; 73. Blocking plate; 74. Guide slope. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-6This utility model provides a technical solution: a lifting spray device for painting special vehicle parts, including a fixed frame 1, with limit strips 8 symmetrically fixedly connected to the outer wall of the fixed frame 1, and further including: a lifting device 2, the outer wall of the lifting device 2 being fixedly connected to the inner wall of the fixed frame 1, a connecting bent rod 3 being fixedly connected to the outer wall of the lifting device 2, a water inlet pipe 4 being fixedly connected to the inner wall of the lifting device 2, and a rotating spray pipe 5 being rotatably connected to the inner wall of the water inlet pipe 4; a limit device 7, the outer wall of the limit device 7 being fixedly connected to the outer wall of the connecting bent rod 3, and a blocking block 6 being fixedly connected to the outer wall of the connecting bent rod 3; the lifting device 2 includes a cylinder 21, a clamping block 22 being fixedly connected to the outer wall of the top of the cylinder 21, a connecting plate 23 being fixedly connected to the outer wall of the top of the clamping block 22, triangular limit grooves 24 being symmetrically opened on the outer wall of the connecting plate 23, a positioning device 25 being provided on the outside of the connecting plate 23, a fixing ring 251 of the positioning device 25 being fixed to the outer wall of the fixed frame 1, and a servo motor 252 being installed on the top of the fixing ring 251.
[0023] The outer wall of cylinder 21 is fixedly connected to the inner wall of the bottom of the fixed frame 1, the inner wall of clamping block 22 is fixedly connected to the outer wall of water inlet pipe 4, the outer wall of the top of connecting plate 23 is fixedly connected to the outer wall of the bottom of connecting bent rod 3, the outer wall of connecting plate 23 is slidably connected to the inner wall of the top of fixed frame 1, and the end of rotating spray pipe 5 away from water inlet pipe 4 is rotatably connected to the outer wall of blocking block 6.
[0024] The positioning device 25 includes a fixed ring 251. A servo motor 252 is fixedly connected to the outer wall of the top of the fixed ring 251. A bidirectional screw 253 is fixedly connected to the output end of the servo motor 252. A movable block 254 is threadedly connected to the outer wall of the bidirectional screw 253. A rotating shaft 255 is rotatably connected to the inner wall of the movable block 254. A torsion spring 256 is sleeved on the outside of the rotating shaft 255. A rotating block 257 is fixedly connected to the outer wall of the rotating shaft 255. One end of the torsion spring 256 is fixedly connected to the outer wall of the rotating block 257, and the other end of the torsion spring 256 is fixedly connected to the outer wall of the movable block 254. The outer wall of the fixed ring 251 is fixedly connected to the outer wall of the fixed frame 1. The outer wall of the bottom of the rotating block 257 contacts the outer wall of the top of the limiting strip 8. When it is necessary to fix the connecting plate... When the plate is in position 23, the servo motor 252 is started, and the bidirectional screw 253 at its output end rotates, driving the threaded movable block 254 to move. A torsion spring 256 is sleeved on the rotating shaft 255 inside the movable block 254. The movement of the movable block 254 causes the rotating block 257 to approach the connecting plate 23. The bottom of the rotating block 257 contacts the top of the limiting strip 8 and finally locks into the triangular limiting groove 24 on the outer wall of the connecting plate 23. Using the elastic force of the torsion spring 256 and the limiting provided by the limiting strip 8, the rotating block 257 is stably locked in the groove, thus achieving the positioning of the connecting plate 23. When it is necessary to descend, the servo motor 252 is started to rotate in the opposite direction and contact the thrust provided by the cylinder 21, causing the rotating block 257 to disengage from the triangular limiting groove 24, and the connecting plate 23 falls back under the action of gravity.
[0025] The limiting device 7 includes a connecting frame 71. An L-shaped plate 72 is symmetrically fixedly connected to the outer wall of the connecting frame 71. A baffle plate 73 is fixedly connected to the outer wall of the top of the L-shaped plate 72. A guide slope 74 is provided on the outer wall of the baffle plate 73. The outer wall of the connecting frame 71 is fixedly connected to the outer wall of the bottom of the connecting bent rod 3. The outer wall of the L-shaped plate 72 is fixedly connected to the side wall of the connecting bent rod 3. The L-shaped plate 72 is connected to the side wall of the connecting bent rod 3. A guide slope 74 is provided on the top baffle plate 73. Water is pumped into the water pipe 4 from the outside. After the water is introduced, the water is sprayed out from the nozzles on the water pipe 4 and the rotating spray pipe 5 under the obstruction of the baffle block 6. At this time, the rotating spray pipe 5 is moved to make it swing. The water sprayed out by the rotating spray pipe 5 impacts the baffle plate 73. Due to the reaction force of the water, the rotating spray pipe 5 will gradually stop rotating to this side and rotate in the opposite direction to the other side. This cycle is repeated to expand the spray range.
[0026] In use, this special vehicle component painting lifting spraying device, consisting of a fixed frame 1, a lifting device 2, and a limiting device 7, works in concert to provide flexible spraying operation for painting special vehicle components. The fixed frame 1 serves as the basic structure of the entire device, with limiting strips 8 symmetrically fixed to its outer wall to limit the movement of the subsequent lifting device 2 components. The cylinder 21 in the lifting device 2 is fixed to the bottom inner wall of the fixed frame 1. When the cylinder 21 is activated, the clamping block 22 at the top of the cylinder 21 drives the water inlet pipe 4 to rise. The clamping block 22 and... The outer wall of the water inlet pipe 4 is fixedly connected to ensure that the two move synchronously. When the water inlet pipe 4 rises, the rotating spray pipe 5 connected to the water inlet pipe 4 also rises. The end of the rotating spray pipe 5 away from the water inlet pipe 4 is rotatably connected to the blocking block 6, so that the rotating spray pipe 5 can maintain a stable connection during the rising process. The rise of the water inlet pipe 4 will also drive the connecting plate 23 to rise. The connecting plate 23 is fixedly connected to the bottom of the connecting bent rod 3. The connecting bent rod 3 is connected to the limiting device 7 and the blocking block 6, thereby realizing the synchronous movement of multiple components.
[0027] The fixing ring 251 of the positioning device 25 is fixed to the outer wall of the fixing frame 1. The servo motor 252 is installed on the top of the fixing ring 251. When it is necessary to fix the position of the connecting plate 23, the servo motor 252 is started, and the bidirectional screw 253 at its output end rotates, driving the threaded movable block 254 to move. A torsion spring 256 is sleeved on the rotating shaft 255 inside the movable block 254. The movement of the movable block 254 causes the rotating block 257 to approach the connecting plate 23. The bottom of the rotating block 257 contacts the top of the limiting strip 8 and finally locks into the triangular limiting groove 24 on the outer wall of the connecting plate 23. Using the elastic force of the torsion spring 256 and the limiting provided by the limiting strip 8, the rotating block 257 is stably locked in the groove, realizing the positioning of the connecting plate 23, thereby fixing the position of the water inlet pipe 4 and the rotating spray pipe 5. When it is necessary to lower, the servo motor 252 is started to rotate in the opposite direction and contact the thrust provided by the cylinder 21, causing the rotating block 257 to disengage from the triangular limiting groove 24. The connecting plate 23 falls back under the action of gravity.
[0028] The connecting bracket 71 of the limiting device 7 is fixed to the bottom of the connecting bend 3. The L-shaped plate 72 is connected to the side wall of the connecting bend 3. The top baffle plate 73 has a guide slope 74. Water is pumped into the water pipe 4 from the outside. After the water is introduced, the water is blocked by the baffle block 6 and sprayed out from the nozzles on the water pipe 4 and the rotating spray pipe 5. At this time, the rotating spray pipe 5 is moved to make it swing. The water sprayed out by the rotating spray pipe 5 impacts the baffle plate 73. Due to the reaction force of the water, the rotating spray pipe 5 will gradually stop rotating to this side and rotate in the opposite direction to the other side. This cycle is repeated to expand the spraying range and make the special vehicle parts more comprehensively sprayed, thereby improving the uniformity of the coating.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A lifting spraying device for special vehicle component coating, comprising a fixing frame (1), the outer wall of the fixing frame (1) is fixedly connected with a limiting strip (8) in a symmetrical manner, characterized in that: Also include: Lifting device (2), the outer wall of the lifting device (2) is fixedly connected with the inner wall of the fixed frame (1), the outer wall of the lifting device (2) is fixedly connected with the connecting elbow rod (3), the inner wall of the lifting device (2) is fixedly connected with the water inlet pipe (4), the inner wall of the water inlet pipe (4) is rotatably connected with the rotating spray pipe (5); Limiting device (7), the outer wall of the limiting device (7) is fixedly connected with the outer wall of the connecting elbow rod (3), the outer wall of the connecting elbow rod (3) is fixedly connected with the blocking block (6); The lifting device (2) comprises a cylinder (21), the outer wall of the cylinder (21) is fixedly connected with the clamping block (22), the outer wall of the clamping block (22) is fixedly connected with the connecting plate (23), the outer wall of the connecting plate (23) is symmetrically provided with a triangular limiting groove (24), and the outer wall of the connecting plate (23) is provided with a positioning device (25).
2. The lift and spray device for painting special vehicle parts according to claim 1, characterized in that: The outer wall of the cylinder (21) is fixedly connected with the inner wall of the bottom of the fixed frame (1), the inner wall of the clamping block (22) is fixedly connected with the outer wall of the water inlet pipe (4), the outer wall of the top of the connecting plate (23) is fixedly connected with the outer wall of the bottom of the connecting elbow rod (3), the outer wall of the connecting plate (23) is slidably connected with the inner wall of the top of the fixed frame (1), and the end, away from the water inlet pipe (4), of the rotating spray pipe (5) is rotatably connected with the outer wall of the blocking block (6).
3. The lift and spray device for painting special vehicle parts according to claim 1, characterized in that: The positioning device (25) comprises a fixed ring (251), the outer wall of the top of the fixed ring (251) is fixedly connected with a servo motor (252), the output end of the servo motor (252) is fixedly connected with a bidirectional screw rod (253), the outer wall of the bidirectional screw rod (253) is threadedly connected with a movable block (254), the inner wall of the movable block (254) is rotatably connected with a rotating shaft (255), the outer portion of the rotating shaft (255) is sleeved with a torsional spring (256), and the outer wall of the rotating shaft (255) is fixedly connected with a rotating block (257).
4. The lift and spray device for painting special vehicle parts according to claim 3, characterized in that: One end of the torsional spring (256) is fixedly connected with the outer wall of the rotating block (257), the other end of the torsional spring (256) is fixedly connected with the outer wall of the movable block (254), the outer wall of the fixed ring (251) is fixedly connected with the outer wall of the fixed frame (1), and the outer wall of the bottom of the rotating block (257) is in contact with the outer wall of the top of the limiting strip (8).
5. The lift and spray device for painting special vehicle parts according to claim 1, characterized in that: The limiting device (7) comprises a connecting frame (71), the outer wall of the connecting frame (71) is fixedly connected with L-shaped plates (72) in a symmetrical manner, the outer wall of the top of the L-shaped plate (72) is fixedly connected with a blocking plate (73), and the outer wall of the blocking plate (73) is provided with a guide inclined surface (74).
6. A lift and spray device for painting special vehicle parts according to claim 5, characterized in that: The outer wall of the connecting frame (71) is fixedly connected with the outer wall of the bottom of the connecting elbow rod (3), and the outer wall of the L-shaped plate (72) is fixedly connected with the side wall of the connecting elbow rod (3).