Plate data acquisition mechanism and plate screening device

Abstract

The utility model discloses a plate data acquisition mechanism and a plate screening device, and the plate data acquisition mechanism comprises an information collector, a sensor and a controller; the information collector is mounted above an image information collection point of the plate conveying belt and is used for acquiring image information of plates passing through the lower part of the information collector; the sensor is positioned at the upstream of the information collector and is used for acquiring a signal indicating whether a plate passes through the lower part of the information collector or not; the controller is connected with the sensor and the information collector, and when the sensor obtains a signal, the controller controls the information collector to work to obtain image information of the plate; the plate data acquisition mechanism acquires plate information in a photographing mode so as to facilitate subsequent analysis of the control module on the plates, and the screening device can execute an execution command analyzed by the control module so as to realize sorting of the plates.

Description

Technical Field

[0001] This utility model relates to the processing of home furnishing boards, specifically a board data acquisition mechanism and a board screening device. Background Technology

[0002] In panel furniture, the pieces are basically made by connecting boards of different specifications. During the board production process, due to the large number of board specifications, they need to be sorted and placed or packaged. The traditional sorting and placement is done by manual screening, but manual screening is not efficient and is prone to misplacement or omission, resulting in excess or shortage of boards after they are transported to the site. Utility Model Content

[0003] Therefore, in order to better collect information about the boards to be screened before screening, this utility model provides a board data acquisition mechanism and a board screening device. The board data acquisition mechanism collects board information by taking pictures so that the control module can analyze the board in the subsequent process. The screening device can execute the execution command after analysis by the control module to realize the sorting of the boards.

[0004] On the one hand, this utility model provides a data acquisition mechanism for sheet metal, including an information collector, a sensor, and a controller;

[0005] The information collector is installed above the image information collection point of the sheet conveyor belt and is used to acquire image information of the sheet passing below the information collector;

[0006] The sensor is located upstream of the information collector and is used to obtain a signal indicating whether a board is about to pass under the information collector.

[0007] The controller is connected to the sensor and the information collector. When the sensor receives a signal, the controller controls the information collector to work and acquire image information of the board.

[0008] Optionally, the information collector may consist of one or more photographic devices.

[0009] Optionally, the sensor is an infrared sensor.

[0010] Optionally, the sheet material data acquisition mechanism further includes an installation frame, which is fixedly installed above the image information acquisition point of the sheet material conveyor belt;

[0011] The mounting frame is provided with a crossbeam, and the photographic equipment is mounted on the crossbeam;

[0012] The sensor is fixedly installed on the frame and located on the side of the sheet metal conveyor belt.

[0013] Optionally, the information collector is mounted on the crossbeam via a connecting plate;

[0014] The crossbeam has a mounting groove for adjusting the position of the information collector. The connecting plate is installed in the mounting groove by bolts, and the information collector and the connecting plate are connected by bolts.

[0015] Optionally, supplementary lights are installed on the frame; preferably, there are two supplementary lights arranged opposite each other.

[0016] Optionally, a housing is mounted on the frame, and the information collector, crossbeam, and supplementary light are located inside the housing.

[0017] Optionally, the container body has a door; preferably, the door is a double door.

[0018] On the other hand, this utility model provides a plate screening device, including a plate conveyor belt, and the plate data acquisition mechanism is installed at the image information acquisition point of the plate conveyor belt.

[0019] Several sorting conveyor belts are provided on the side of the output section of the sheet material conveyor belt, and a push cylinder is provided on the opposite side of the sorting conveyor belt.

[0020] This utility model has the following advantages:

[0021] This utility model provides a board data acquisition mechanism and a board screening device. The board data acquisition mechanism collects board information by taking pictures so that the control module can analyze the board. The screening device can execute the execution command after analysis by the control module to realize the sorting of the board. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the sheet material data acquisition mechanism of this utility model installed on the sheet material conveyor belt;

[0023] Figure 2 This is a schematic diagram of the sheet material data acquisition mechanism (door open state) of this utility model installed on the sheet material conveyor belt;

[0024] Figure 3 This is a schematic diagram of the structure of the plate data acquisition mechanism of this utility model after the box door is disassembled;

[0025] Figure 4 This is a front view schematic diagram of the plate data acquisition mechanism of this utility model after the box door has been disassembled;

[0026] Figure 5 This is a schematic diagram of the information collector installed on the crossbeam;

[0027] Figure 6This is a schematic diagram showing the network connection between the controller and the equipment in the plate data acquisition mechanism;

[0028] Figure 7 This is a schematic diagram of the structure of the plate screening device described in this utility model;

[0029] In the diagram: 100, sheet material data acquisition mechanism; 101, box door; 102, information collector; 103, supplementary light; 104, connecting plate; 105, crossbeam; 106, mounting frame; 107, mounting groove; 200, sensor; 300, sheet material conveyor belt; 400, sheet material; 500, controller; 600, sorting conveyor belt; 700, push cylinder. Detailed Implementation

[0030] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application.

[0031] In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0032] As described in the background section, panel furniture is basically made by connecting boards of different specifications. During the board production process, due to the large number of board specifications, they need to be classified and placed or packaged. Traditional classification and placement is done by manual screening, but manual screening is inefficient and prone to misplacement or omission, resulting in excess or shortage of boards after they are transported to the site.

[0033] For this reason, this embodiment provides a plate data acquisition mechanism, such as... Figures 1-4 and Figure 6 As shown, the board data acquisition mechanism 100 includes an information collector 102, a sensor 200, and a controller 500.

[0034] The information collector 102 is installed above the image information collection point of the sheet material conveyor belt 300 and is used to acquire image information of the sheet material passing below the information collector.

[0035] The sensor is located upstream of the information collector and is used to obtain a signal indicating whether a board is about to pass under the information collector.

[0036] The controller 500 is connected to the sensor 200 and the information collector 102 via a wired network, wireless network, or data cable. When the sensor 200 receives a signal, the controller 500 controls the information collector 102 to work and acquire image information of the board 400.

[0037] Preferably, the information collector is composed of one or more photographic devices (preferably two digital cameras), and the sensor is an infrared sensor.

[0038] The aforementioned technical features enable the acquisition of information about the board material through photography, facilitating subsequent analysis of the board material by the control module. During use, when the board material on the conveyor belt passes the sensor, the sensor sends a signal to the controller, which then controls the information acquisition device to capture an image of the board material by taking a picture. This image is then used to analyze the shape and size of the board material, thereby facilitating subsequent screening or sorting.

[0039] In order to realize the installation of the information collector and sensor, in one embodiment, the plate data acquisition mechanism further includes an installation frame 106, which is fixedly installed above the image information acquisition point of the plate conveyor belt.

[0040] The mounting frame is provided with a crossbeam 105, and the photographic equipment is mounted on the crossbeam 105;

[0041] The sensor 200 is fixedly installed on the frame 106 and located on the side of the plate conveyor belt.

[0042] The aforementioned technical features enable stable installation of the information acquisition device and sensor, thereby improving the stability of image acquisition from the board material.

[0043] In order to adjust the installation position of the information collector, such as Figure 5 As shown, in one embodiment, the information collector 102 is mounted on the crossbeam 105 via a connecting plate 104;

[0044] The crossbeam 105 has a mounting groove 107 for adjusting the position of the information collector 102 (preferably, the mounting groove is a T-shaped groove), the connecting plate is installed in the mounting groove by bolts, and the information collector and the connecting plate are connected by bolts.

[0045] The above-mentioned technical features enable the installation position of the information collector to be adjustable, so as to better collect images of the board. During use, the T-shaped mounting groove enables the bolt installation position to be adjustable. During installation, the information collector is installed on the crossbeam through the connecting plate. Preferably, for ease of installation, the connecting plate is an L-shaped plate.

[0046] To improve the ambient brightness during image capture, in one embodiment, such as... Figure 3 As shown, a supplementary light 103 (optionally an LED light) is installed on the frame 106. Preferably, there are two supplementary lights, which are arranged opposite to each other.

[0047] The aforementioned technical features, through two oppositely arranged supplementary lights, can improve ambient brightness, facilitate imaging of the board material during shooting, improve the image quality of the board material, and facilitate subsequent image processing and analysis.

[0048] To protect the data acquisition equipment, a housing is installed on the frame, and the data collector, crossbeam, and supplementary lighting are located inside the housing. The housing has a door 101, preferably a double door.

[0049] The enclosure described above can protect the supplementary lighting and information collector, while the enclosure door allows staff to easily inspect or disassemble the equipment.

[0050] To achieve the sorting and placement of the boards, another embodiment also provides a board screening device, such as... Figure 7 As shown, the device includes a sheet material conveyor belt 300, and the sheet material data acquisition mechanism 100 is installed at the image information acquisition point of the sheet material conveyor belt.

[0051] Several sorting conveyor belts 600 are provided on the side of the output section of the sheet material conveyor belt, and a push cylinder 700 is provided on the opposite side of the sorting conveyor belt.

[0052] This technical feature can assist in executing sorting commands issued by the controller, improving sorting efficiency and accuracy. In use, the controller (such as a PC) analyzes the shape and / or outline of the board through the image of the board, and then controls the designated push cylinder to push the designated board to the designated sorting conveyor belt.

[0053] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A panel data acquisition mechanism, characterized by: The information collector, the sensor and the controller are included. The information collector is installed above the image information collection point of the plate conveying belt to obtain the image information of the plate passing below the information collector. The sensor is located upstream of the information collector to obtain the signal of whether there is a plate passing below the information collector. The controller is connected with the sensor and the information collector, and controls the information collector to work to obtain the image information of the plate after the sensor obtains the signal.

2. The plate data acquisition mechanism of claim 1, wherein: The information collector is composed of one or more photographing devices.

3. The plate data acquisition mechanism of claim 1, wherein: The sensor is an infrared sensor.

4. The plate data acquisition mechanism of claim 1, wherein: The installation frame is fixedly installed above the image information collection point of the plate conveying belt. The installation frame is provided with a crossbeam, and the photographing device is installed on the crossbeam. The sensor is fixedly installed on the frame and located on the side of the plate conveying belt.

5. The plate data acquisition mechanism of claim 4, wherein: The information collector is installed on the crossbeam through a connecting plate. The crossbeam is provided with an installation groove for adjusting the position of the information collector, the connecting plate is installed on the installation groove through bolts, and the information collector and the connecting plate are connected through bolts.

6. The plate data acquisition mechanism of claim 4, wherein: A light supplementing lamp is installed on the frame.

7. The board data acquisition mechanism of claim 6, wherein: A box is installed on the frame, and the information collector, the crossbeam and the light supplementing lamp are located in the box.

8. The plate data acquisition mechanism of claim 7, wherein: The box is provided with a box door.

9. A board screening device characterized by: The plate conveying belt is provided with the plate data collection mechanism as claimed in any one of claims 1-8 at the image information collection point of the plate conveying belt. A plurality of sorting conveying belts are provided on the side of the output section of the plate conveying belt, and a push air cylinder is provided on the opposite side of the sorting conveying belt.

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