Gear machining and cleaning equipment

Abstract

The utility model discloses gear machining cleaning equipment which comprises a box body, a water tank is fixedly installed on the inner wall of the bottom side of the box body, a filter plate is arranged in the water tank, a fixing plate is fixedly installed on the top side of the water tank, a round hole is formed in the fixing plate, a lead screw is arranged in the round hole, and the two ends of the lead screw are rotationally connected with the two sides of the box body respectively. Two guide rods are fixedly installed between one side of the fixing plate and the inner wall of one side of the box body, a water pump, an extraction pipe, a conveying pipe, a flow dividing box and a plurality of spray heads in the cleaning assembly work cooperatively, a water source in a water tank can be evenly sprayed to a gear, meanwhile, a motor drives a rotating rod, and then a connecting plate and the gear installed on one side are driven to rotate; compared with a traditional device which is difficult to clean dead corners, the device can deeply clean all parts of the gear, effectively prevents residual impurities from affecting the precision and the service life of the gear, and ensures the machining quality of the gear.

Description

Technical Field

[0001] This utility model relates to the field of gear processing technology, and in particular to a gear processing cleaning device. Background Technology

[0002] Gears are commonly used parts in transmission connections. Therefore, gear parts are widely used in fields such as aviation and ships, weaponry, automobiles, motorcycles, agricultural machinery, machine tools, engineering machinery, and rail transportation. Gears are generally processed by cutting, which involves many steps. Therefore, during the gear processing, the gears will inevitably have some iron filings and other dirt stuck to them, so it is necessary to clean the processed gears.

[0003] Traditional gear cleaning equipment has many drawbacks. In terms of treating metal impurities in the water after cleaning, existing filtration methods are ineffective. Most equipment only uses simple filter plates, which cannot effectively remove metal particles from the water. As the cleaning process continues, these unremoved metal particles will accumulate on the filter plates, not only clogging the filter plates and causing a significant reduction in filtration efficiency, but also potentially re-contaminating the cleaned gears with circulating water. Furthermore, it is difficult to ensure that the cleaning fluid can evenly cover all the gaps of the gears during the cleaning process, which leads to incomplete cleaning in some areas. The residual impurities will affect the precision and service life of the gears. Therefore, a gear cleaning equipment is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a gear processing cleaning device to solve the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A gear processing cleaning device includes a box body. A water tank is fixedly installed on the bottom inner wall of the box body. A filter plate is installed inside the water tank. A fixing plate is fixedly installed on the top side of the water tank. The fixing plate has a circular hole. A lead screw is installed in the circular hole. The two ends of the lead screw are rotatably connected to the two sides of the box body, respectively. Two guide rods are fixedly installed between one side of the fixing plate and one side inner wall of the box body. The two guide rods and the lead screw are slidably sleeved with the same slider. A magnet is fixedly connected to the bottom side of the slider, with the magnet facing the filter plate. A linkage component, a disassembly component, and a collection component are respectively installed inside the box body. A cleaning component is installed on the top side of the box body.

[0007] Preferably, the linkage component includes a motor fixedly installed on one side of the box body, the output end of the motor rotating through the box body and fixedly installed with a rotating rod, a second pulley fixedly sleeved on the outer side of the rotating rod, a first pulley fixedly sleeved on the outer side of the lead screw, and the first pulley and the second pulley sharing the same belt.

[0008] Preferably, the easy-to-disassemble component includes a connecting plate fixedly connected to the output end of the rotating rod, a threaded groove on one side of the connecting plate, a disassembly plate on one side of the connecting plate, a threaded post fixedly installed on one side of the disassembly plate, and the other end of the threaded post being threaded into the threaded hole in the connecting plate.

[0009] Preferably, the collection assembly includes a collection box fixedly installed on one side of the water tank, and a scraper fixedly installed on the top side of the collection box. The scraper is inclined and the top side of the scraper is at the same horizontal line as the bottom side of the magnet.

[0010] Preferably, the cleaning assembly includes a water pump fixedly installed on the top side of the tank body, an extraction pipe fixedly installed on one side of the water pump, and the other end of the extraction pipe penetrating the tank body and extending into the water tank, with the extraction pipe being U-shaped.

[0011] Preferably, a delivery pipe is fixedly installed on the other side of the water pump, and the other end of the delivery pipe passes through the tank body and is fixedly connected to a diversion box. The delivery pipe is connected to the diversion box, and multiple nozzles are provided on the bottom side of the diversion box.

[0012] Preferably, a door is provided on one side of the box body, the door has an observation window, and a handle is fixedly installed on one side of the door, the handle being U-shaped.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Through the coordinated operation of the water pump, extraction pipe, delivery pipe, distribution box, and multiple nozzles in the cleaning assembly, the water source in the water tank can be evenly sprayed onto the gears. At the same time, the motor drives the rotating rod, which in turn drives the connecting plate and the gear mounted on one side to rotate, allowing the water source sprayed from the nozzles to fully and evenly spray onto the gear gaps. Compared with the dead corners that are difficult to clean by traditional equipment, this equipment can deeply clean all parts of the gears, effectively avoiding residual impurities from affecting the gear precision and service life, and ensuring the gear processing quality.

[0015] 2. By incorporating a filter plate, the system blocks metallic impurities in the water, preventing them from contaminating the gears. A lead screw, slider, and magnet, driven by a belt, allow the magnet to reciprocate and attract metal debris from the filter plate, preventing clogging. The collection box, in conjunction with a scraper, precisely scrapes debris into the collection box when the magnet approaches. This not only prevents the magnet's attraction from weakening but also ensures the stability of the equipment's water circulation system, reducing maintenance costs and downtime risks, and ensuring continuous and efficient cleaning operations. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2This is a cross-sectional view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the lead screw part of the present invention;

[0019] Figure 4 This is a schematic diagram of some parts of the water pump structure of this utility model.

[0020] In the diagram: 1. Tank body; 2. Water tank; 3. Filter plate; 4. Fixing plate; 5. Lead screw; 6. Guide rod; 7. Slider; 8. Magnet; 9. Collection box; 10. Scraper; 11. First pulley; 12. Motor; 13. Rotating rod; 14. Second pulley; 15. Belt; 16. Connecting plate; 17. Disassembly plate; 18. Threaded column; 19. Water pump; 20. Extraction pipe; 21. Delivery pipe; 22. Diverter box; 23. Nozzle; 24. Tank door. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figure 1-4A gear processing cleaning device includes a housing body 1. A water tank 2 is fixedly installed on the inner wall of the bottom side of the housing body 1. A filter plate 3 is installed inside the water tank 2. A fixing plate 4 is fixedly installed on the top side of the water tank 2. The fixing plate 4 has a circular hole, and a lead screw 5 is installed in the circular hole. The two ends of the lead screw 5 are rotatably connected to the two sides of the housing body 1, respectively. Two guide rods 6 are fixedly installed between one side of the fixing plate 4 and one side of the inner wall of the housing body 1. The two guide rods 6 and the lead screw 5 are slidably sleeved with the same slider 7. A magnet 8 is fixedly connected to the bottom side of the slider 7, and the magnet 8 faces the filter plate 3. The box body 1 is equipped with a linkage component, a disassembly component, and a collection component. A cleaning component is located on the top side of the box body 1. The linkage component includes a motor 12 fixedly installed on one side of the box body 1. The output end of the motor 12 rotates through the box body 1 and is fixedly installed with a rotating rod 13. A second pulley 14 is fixedly sleeved on the outside of the rotating rod 13. A first pulley 11 is fixedly sleeved on the outside of the lead screw 5. The first pulley 11 and the second pulley 14 share the same belt 15. By starting the motor 12, the motor 12 drives the rotating rod 13 to rotate. Due to the connecting plate 1 6 is fixedly connected to the output end of the rotating rod 13. When the rotating rod 13 rotates, it synchronously drives the gear installed on one side of the connecting plate 16 to rotate as well. In this way, the water sprayed from the nozzle 23 can more comprehensively and evenly spray onto all the gaps of the gear, achieving a deep and uniform cleaning effect on the gear gaps. Furthermore, because a second pulley 14 is fixedly sleeved on the outside of the rotating rod 13, and the second pulley 14 is connected to the first pulley 11 by the same belt 15, under the transmission action of the belt 15, the first pulley 11 synchronously drives the lead screw 5 to rotate. The lead screw 5 is slidably sleeved on the outside of the connecting plate 16. During the rotation of the lead screw 5, the slider 7 drives the magnet 8 to move horizontally back and forth. During this movement, the magnet 8 can adsorb the metal debris accumulated on the filter plate 3, effectively preventing the filter plate 3 from becoming clogged due to excessive metal debris accumulation. This prevents the water filtration effect from deteriorating and fundamentally ensures the stable operation of the equipment's water circulation system, reducing maintenance costs and downtime risks caused by water quality deterioration. At the same time, the efficient debris cleaning mechanism makes the entire gear processing cleaning process smoother, ensuring the continuity and efficiency of the cleaning work.

[0023] Specifically, the easy-to-disassemble component includes a connecting plate 16 fixedly connected to the output end of the rotating rod 13. A threaded groove is opened on one side of the connecting plate 16, and a disassembly plate 17 is provided on one side of the connecting plate 16. A threaded post 18 is fixedly installed on one side of the disassembly plate 17. The other end of the threaded post 18 is threaded into the threaded hole opened in the connecting plate 16. By providing the threaded post 18, when installing gears, the threaded post 18 is first rotated counterclockwise to remove it from the threaded groove opened in the connecting plate 16. After removal, the threaded post 18 is passed through the center holes of multiple gears to be installed in sequence. Then, the threaded post 18 is aligned with the threaded groove of the connecting plate 16 again, and then the disassembly plate 17 is rotated clockwise to complete the installation of the threaded post 18, thereby realizing the fixed assembly of the gears. When cleaning multiple or fewer gears, the threaded post 18 of the corresponding length can also be replaced to achieve fixed assembly, thereby greatly improving the cleaning speed of gears.

[0024] Specifically, the collection assembly includes a collection box 9 fixedly installed on one side of the water tank 2, and a scraper 10 fixedly installed on the top side of the collection box 9. The scraper 10 is inclined, and the top side of the scraper 10 is at the same horizontal line as the bottom side of the magnet 8. Because the top side of the scraper 10 is at the same horizontal line as the bottom side of the magnet 8, when the magnet 8 moves toward the scraper 10, the scraper 10 can accurately scrape the metal debris adsorbed at the bottom of the magnet 8 into the collection box 9 for storage. This facilitates the unified treatment of metal debris in the future and avoids the problem of the magnet 8 losing its subsequent adsorption force due to too much metal debris adsorbed at the bottom, thus ensuring that the entire cleaning and filtration system can operate continuously, stably and efficiently.

[0025] Specifically, the cleaning assembly includes a water pump 19 fixedly installed on the top side of the tank body 1, an extraction pipe 20 fixedly installed on one side of the water pump 19, the other end of the extraction pipe 20 penetrating the tank body 1 and extending into the water tank 2, the extraction pipe 20 being U-shaped, a delivery pipe 21 fixedly installed on the other side of the water pump 19, the other end of the delivery pipe 21 penetrating the tank body 1 and fixedly connected to a diversion box 22, the delivery pipe 21 communicating with the diversion box 22, multiple nozzles 23 being provided on the bottom side of the diversion box 22, and a door 24 being provided on one side of the tank body 1, the door 24 having an observation opening. A handle is fixedly installed on one side of the door 24. The handle is U-shaped. A water pump 19 is installed. After the gear is installed, the water pump 19 is started. After the water pump 19 is running, water is drawn from the water tank 2 through the extraction pipe 20. The water is transported to the distribution box 22 through the delivery pipe 21. Since there are multiple nozzles 23 on the bottom side of the distribution box 22, these nozzles 23 can spray the water in the distribution box 22 evenly onto the gear, thus initially cleaning the gear. The observation window opened through the door 24 allows observation of the cleaning status of the gear inside the box body 1.

[0026] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer for control.

[0027] In use: The threaded post 18 can be removed from the threaded groove of the connecting plate 16 by rotating it counterclockwise. After removal, the threaded post 18 is passed through the center hole of the multiple gears. Then, the threaded post 18 is aligned with the threaded groove of the connecting plate 16 again, and the disassembly plate 17 is rotated clockwise to install the threaded post 18. After the gears are installed, the water pump 19 drives the extraction pipe 20 to extract water from the water tank 2. The water is then transported to the diversion box 22 through the delivery pipe 21. And because the bottom side of the diversion box 22 is equipped with... The device is equipped with multiple nozzles 23, which spray water from the distribution box 22 onto the gears to clean them. Simultaneously, the motor 12 starts running, driving the rotating rod 13. Because the connecting plate 16 is fixedly connected to the output end of the rotating rod 13, the rotation of the rotating rod 13 also drives the gear on one side of the connecting plate 16 to rotate. This ensures that the water sprayed from the nozzles 23 is evenly distributed across the gaps in the gears, achieving a uniform cleaning effect. Water dripping from the gears... The water will fall onto the filter plate 3 due to inertia. The filter plate 3 can then block metallic impurities in the water and filter the water, enabling water recycling. Because a second pulley 14 is fixedly sleeved on the outside of the rotating rod 13, and the second pulley 14 shares the same belt 15 with the first pulley 11, the belt 15 drives the first pulley 11 to rotate synchronously with the lead screw 5. This, in turn, causes the slider 7, which is slidably sleeved on the outside of the lead screw 5, to move the magnet 8 horizontally back and forth. As the magnet 8 moves, it can adsorb the metal debris accumulated on the filter plate 3, thus preventing excessive accumulation from clogging the filter plate 3 and causing poor water filtration. Since the top side of the scraper 10 and the bottom side of the magnet 8 are at the same horizontal line, when the magnet 8 moves toward the scraper 10, the scraper 10 can scrape the metal debris adsorbed at the bottom of the magnet 8 into the collection box 9 for storage, which is convenient for subsequent unified processing. It also prevents the bottom of the magnet 8 from adsorbing too much metal debris, which would lead to weak adsorption in the future.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gear machining cleaning apparatus comprising a tank body (1), characterized in that, The bottom side inner wall of the box body (1) is fixedly installed with a water tank (2), the water tank (2) is provided with a filter plate (3), the top side of the water tank (2) is fixedly installed with a fixed plate (4), the fixed plate (4) is provided with a circular hole, the circular hole is provided with a lead screw (5), the both ends of the lead screw (5) are rotatably connected with the both sides of the box body (1), two guide rods (6) are fixedly installed between the side of the fixed plate (4) and the inner wall of the side of the box body (1), the outer sides of the two guide rods (6) and the lead screw (5) are slidably sleeved with the same sliding block (7), the bottom side of the sliding block (7) is fixedly connected with a magnet (8), the magnet (8) faces the filter plate (3), the box body (1) is respectively provided with a linkage assembly, a convenient disassembly assembly and a collection assembly, and the top side of the box body (1) is provided with a cleaning assembly.

2. A gear processing cleaning apparatus according to claim 1, wherein The linkage assembly comprises that a motor (12) is fixedly installed on the side of the box body (1), the output end of the motor (12) is rotatably penetrated through the box body (1) and fixedly installed with a rotating rod (13), the outer side of the rotating rod (13) is fixedly sleeved with a second pulley (14), the outer side of the lead screw (5) is fixedly sleeved with a first pulley (11), and the first pulley (11) and the second pulley (14) share the same belt (15).

3. A gear processing cleaning apparatus according to claim 2, wherein The convenient disassembly assembly comprises that the output end of the rotating rod (13) is fixedly connected with a connecting plate (16), the side of the connecting plate (16) is provided with a threaded groove, the side of the connecting plate (16) is provided with a disassembly plate (17), the side of the disassembly plate (17) is fixedly installed with a threaded column (18), and the other end of the threaded column (18) is screwed into the threaded hole of the connecting plate (16).

4. A gear processing cleaning apparatus according to claim 1, wherein The collection assembly comprises that a collection box (9) is fixedly installed on the side of the water tank (2), the top side of the collection box (9) is fixedly installed with a scraper (10), the scraper (10) is obliquely arranged, and the top side of the scraper (10) is in the same horizontal line with the bottom side of the magnet (8).

5. A gear processing cleaning apparatus according to claim 1, wherein The cleaning assembly comprises that a water pump (19) is fixedly installed on the top side of the box body (1), the side of the water pump (19) is fixedly installed with a suction pipe (20), the other end of the suction pipe (20) is penetrated through the box body (1) and extends into the water tank (2), and the suction pipe (20) is in a U shape.

6. A gear processing cleaning apparatus according to claim 5, wherein The other side of the water pump (19) is fixedly installed with a conveying pipe (21), the other end of the conveying pipe (21) is penetrated through the box body (1) and fixedly connected with a shunt box (22), the conveying pipe (21) is communicated with the shunt box (22), and the bottom side of the shunt box (22) is provided with a plurality of spray heads (23).

7. A gear processing cleaning apparatus according to claim 1, wherein The side of the box body (1) is provided with a box door (24), the box door (24) is provided with an observation window, and the side of the box door (24) is fixedly installed with a handle, and the handle is in a U shape.

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