Gear cleaning device for gear machining and production

Abstract

The utility model provides a gear cleaning device for gear processing production, which comprises a cleaning machine main body, a cleaning frame is arranged in the cleaning machine main body, and the side wall of the cleaning machine main body is detachably connected with an overturning assembly for overturning the cleaning frame. The side wall of the overturning assembly is detachably connected with a drying assembly for drying the cleaning frame, an auxiliary assembly for assisting the overturning assembly to overturn the cleaning frame is inserted into the cleaning machine body in a penetrating mode, a plurality of cleaning assemblies for supplying water to the cleaning frame are inserted into the cleaning machine body in a penetrating mode, and a drainage pipe is inserted into the cleaning machine body in a penetrating mode. According to the gear cleaning device, the to-be-cleaned gears in the cleaning frame are continuously cleaned through the cleaning assembly, the cleaning frame is overturned through the overturning assembly, the gears in the cleaning frame are overturned and collided, and therefore under the action of the mutual impact force and the cleaning assembly, the gear cleaning efficiency is improved, and meanwhile the gears can be more comprehensively cleaned.

Description

Technical Field

[0001] This utility model relates to the field of gear manufacturing technology, and in particular to a gear cleaning device for gear processing and production. Background Technology

[0002] Gear cleaning equipment for gear processing is a device specifically designed to remove dirt, chips, oil and other impurities from the surface of gears.

[0003] A gear cleaning device is disclosed in patent CN221434116U, including a fixed base, a protective component, and a cleaning component. The protective component includes a dustproof box and a protective mechanism disposed outside the fixed base. The cleaning component includes a water supply tank and a water supply mechanism disposed on one side of the dustproof box, and a cleaning mechanism disposed inside the dustproof box. The protective mechanism includes an opening and closing door hinged to one side of the dustproof box. Multiple hydraulic telescopic rods are fixedly connected to the top of the fixed base. Through the cooperation between the hot air blower, the outer cavity ring cover, and the air supply straight pipe, high-temperature compressed air is sprayed onto the gear surface, which accelerates the removal of stains adhering to the gear surface during the gear cleaning process and increases the evaporation efficiency of water adhering to the gear surface after cleaning. However, the gear needs to be fixed on the workbench during the cleaning process. During the cleaning process, only the side walls and top walls of the gear can be cleaned. At the same time, the gear cleaning relies only on compressed air and cleaning fluid to rinse the gear, resulting in low cleaning efficiency.

[0004] Therefore, it is necessary to provide a new gear cleaning device for gear processing production to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a gear cleaning device for gear processing and production.

[0006] The gear cleaning device for gear processing and production provided by this utility model includes: a cleaning machine body, a cleaning frame provided inside the cleaning machine body, a flipping component for flipping the cleaning frame detachably connected to the side wall of the cleaning machine body, a drying component for drying the cleaning frame detachably connected to the side wall of the flipping component, an auxiliary flipping component for flipping the cleaning frame inserted inside the cleaning machine body, multiple cleaning components for supplying water to the cleaning frame inserted inside the cleaning machine body, and a drain pipe inserted inside the cleaning machine body.

[0007] Preferably, the flipping assembly includes a mounting frame and a mounting bracket. Both the mounting frame and the mounting bracket are bolted to the outer wall of the main body of the cleaning machine. The mounting bracket is located inside the mounting frame. A dovetail slider is slidably connected inside the mounting bracket. A driving component for driving the dovetail slider to slide is inserted inside the mounting bracket. A guide tube is inserted inside the dovetail slider. One side of the guide tube is detachably connected to the outer wall of the cleaning frame, and a gear is fixedly connected to the other side of the guide tube. A limiting component for limiting the gear is inserted inside the dovetail slider. Guide frames for guiding the limiting component are detachably connected to both ends of the mounting bracket. A rack that meshes with the gear is integrally connected to the side wall of the mounting bracket.

[0008] Preferably, the drying assembly includes a hot air blower, which is bolted to the outer wall of the mounting frame, and the output end of the hot air blower is threaded with a ventilation pipe, which is inserted into the duct.

[0009] Preferably, the auxiliary component includes a threaded screw, which is inserted into the main body of the cleaning machine. A drive motor for driving the threaded screw to rotate is detachably connected to the top of the main body of the cleaning machine. A sliding block is externally threaded onto the threaded screw, and a connecting rod is rotatably connected to one side of the sliding block. One end of the connecting rod is detachably connected to the outer wall of the cleaning frame.

[0010] Preferably, the cleaning assembly includes a water storage tank placed inside the main body of the cleaning machine. Multiple water supply pipes are inserted inside the water storage tank, and each of the other ends of the multiple water supply pipes is threaded with a cleaning nozzle. The multiple cleaning nozzles are detachably connected to the main body of the cleaning machine, and the water outlet of the cleaning nozzle is directly opposite the cleaning frame.

[0011] Preferably, the driving component includes a second driving motor, which is detachably connected to one side of the mounting frame. The output end of the second driving motor is detachably connected to a second threaded screw, which passes through the dovetail slider.

[0012] Preferably, the limiting component includes a limiting frame, one end of which is nested at the top of the gear, and a guide rod is threadedly connected to the top of the limiting frame, the guide rod passing through the upper surface of the dovetail slider.

[0013] Compared with related technologies, the gear cleaning device for gear processing and production provided by this utility model has the following beneficial effects:

[0014] This utility model provides a gear cleaning device for gear processing and production. In specific implementation, the cleaning component continuously cleans the gears to be cleaned in the cleaning frame, and the flipping component flips the cleaning frame, causing the gears in the cleaning frame to flip and collide. Thus, under the impact force between each other and the action of the cleaning component, the gear cleaning efficiency is improved, and the gears can be cleaned more thoroughly. Attached Figure Description

[0015] Figure 1 Schematic diagram of the overall structure of the gear cleaning device for gear processing and production provided by this utility model Figure 1 ;

[0016] Figure 2 Schematic diagram of the overall structure of the gear cleaning device for gear processing and production provided by this utility model Figure 2 ;

[0017] Figure 3 Partial structural diagram of the gear cleaning device for gear processing and production provided by this utility model Figure 1 ;

[0018] Figure 4 Partial structural diagram of the gear cleaning device for gear processing and production provided by this utility model Figure 2 .

[0019] The following are the labels in the diagram: 1. Main body of the cleaning machine; 2. Cleaning frame; 3. Mounting frame; 4. Mounting bracket; 5. Dovetail slider; 6. Guide tube; 7. Gear; 8. Guide frame; 9. Rack; 10. Hot air blower; 11. Drive motor one; 12. Threaded screw one; 13. Sliding block; 14. Water tank; 15. Cleaning nozzle; 16. Drain pipe; 17. Drive motor two; 18. Threaded screw two; 19. Limiting frame; 20. Guide rod. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please refer to the following: Figure 1 — Figure 4 ,in, Figure 1 Schematic diagram of the overall structure of the gear cleaning device for gear processing and production provided by this utility model Figure 1 ; Figure 2 Schematic diagram of the overall structure of the gear cleaning device for gear processing and production provided by this utility model Figure 2 ; Figure 3 Partial structural diagram of the gear cleaning device for gear processing and production provided by this utility model Figure 1 ; Figure 4 Partial structural diagram of the gear cleaning device for gear processing and production provided by this utility model Figure 2 .

[0022] In specific implementation, a gear cleaning device for gear processing production has the following structure: Figure 1 — Figure 4As shown, it includes: a cleaning machine body 1, a cleaning frame 2 inside the cleaning machine body 1, a flipping component for flipping the cleaning frame 2 bolted to the side wall of the cleaning machine body 1, a drying component for drying the cleaning frame 2 bolted to the side wall of the flipping component, an auxiliary flipping component for flipping the cleaning frame 2 inserted inside the cleaning machine body 1, multiple cleaning components for supplying water to the cleaning frame 2 inserted inside the cleaning machine body 1, and a drain pipe 16 inserted inside the cleaning machine body 1;

[0023] It should be noted that the top of the cleaning frame 2 is threaded with a sealing cap to seal the cleaning frame 2. Both the cleaning frame 2 and the sealing cap are provided with multiple drainage holes. The cleaning agent is sprayed out by the cleaning component and enters the cleaning frame through the drainage holes. After passing through the gear to be cleaned, the cleaning agent flows through the drainage holes of the cleaning frame 2 into the main body 1 of the cleaning machine, and then is discharged from the main body 1 of the cleaning machine through the drain pipe 16.

[0024] Structure as Figure 3 , Figure 4 As shown, the flipping assembly includes a mounting frame 3 and a mounting bracket 4. Both the mounting frame 3 and the mounting bracket 4 are bolted to the outer wall of the main body 1 of the cleaning machine. The mounting bracket 4 is located inside the mounting frame 3. A dovetail groove is provided inside the mounting bracket 4. A dovetail slider 5 is slidably connected inside the dovetail groove. A driving component for driving the dovetail slider 5 to slide is inserted inside the mounting bracket 4. A guide tube 6 is inserted inside the dovetail slider 5. One side of the guide tube 6 is bolted to the outer wall of the cleaning frame 2. A gear 7 is fixedly connected to the other side of the guide tube 6. A limiting component for limiting the gear 7 is inserted inside the dovetail slider 5. Guide brackets 8 for guiding the limiting component are bolted to both ends of the mounting bracket 4. A rack 9 that meshes with the gear 7 is integrally connected to the side wall of the mounting bracket 4. The number of teeth of the rack 9 is half the number of teeth of the gear 7.

[0025] It should be noted that both guide frames 8 are provided with guide grooves, one side wall of which is inclined. The guide grooves of the two guide frames 8 are symmetrical about the central axis of the two guide grooves. The width of the serrations on the rack 9 is half the width of the rack 9. When the gear 7 passes through the serrations, the serrations drive the gear 7 to rotate. At this time, the gear 7 drives the cleaning frame 2 to rotate through the guide tube 6. Then, the dovetail slider 5 continues to move under the drive of the drive component. When the limiting component reaches the guide frame 8, the guide frame 8 guides the limiting component, and the limiting component guides the gear 7, so that the gear 7 enters the part of the rack 9 without serrations. Thus, the cleaning frame 2 is rotated once every time the dovetail slider 5 slides for one cycle.

[0026] Structure as Figure 1 , Figure 4As shown, the drying assembly includes a hot air blower 10, which is bolted to the outer wall of the mounting frame 3. The output end of the hot air blower 10 is threaded with a ventilation pipe, which is inserted into the duct 6.

[0027] It should be noted that one end of the ventilation pipe is threaded to the air outlet of the hot air blower 10, and the other end of the ventilation pipe passes through the side wall of the gear 7 and is inserted into the duct 6.

[0028] Structure as Figure 3 As shown, the auxiliary components include a threaded screw 12, which is inserted into the main body 1 of the cleaning machine. The top of the main body 1 of the cleaning machine is bolted to a drive motor 11 that drives the threaded screw 12 to rotate. The threaded screw 12 is externally threaded to a sliding block 13. A connecting rod is rotatably connected to one side of the sliding block 13. One end of the connecting rod is bolted to the outer wall of the cleaning frame 2.

[0029] It should be noted that when the flipping component flips the cleaning frame 2, the cleaning frame 2 will move vertically up and down. The drive motor 11 drives the sliding block 13 to move up and down together with the cleaning frame 2 at the same frequency. This allows the connecting rod to provide auxiliary support for the cleaning frame 2, preventing the guide tube 6 from bending due to the support force provided by the guide tube alone to counteract the weight of the cleaning frame 2. When the cleaning frame 2 is flipped, the connecting rod rotates synchronously around the central axis of the sliding block 13.

[0030] Structure as Figure 1 As shown, the cleaning assembly includes a water storage tank 14, which is placed inside the main body 1 of the cleaning machine. Multiple water supply pipes are inserted inside the water storage tank 14, and the other end of each water supply pipe is threaded to a cleaning nozzle 15. The multiple cleaning nozzles 15 are bolted to the main body 1 of the cleaning machine, and the outlet of the cleaning nozzle 15 is directly opposite the cleaning frame 2.

[0031] Structure as Figure 3 , Figure 4 As shown, the driving component includes a second drive motor 17, which is bolted to one side of the mounting frame 3. The output end of the second drive motor 17 is bolted to a threaded screw 18, which passes through the dovetail slider 5.

[0032] It should be noted that one end of the threaded screw 18 is bolted to the output end of the drive motor 17, and the other end of the threaded screw 18 is rotatably connected to the inner wall of the mounting frame 3.

[0033] Structure as Figure 3 , Figure 4 As shown, the limiting component includes a limiting frame 19, with a limiting groove at the top of the limiting frame 19. One end of the limiting frame 19 is nested in the top of the gear 7, and a guide rod 20 is threadedly connected to the top of the limiting frame 19, passing through the limiting groove.

[0034] The working principle of this utility model is as follows: First, the gear 7 to be cleaned is placed in the cleaning frame 2, and then the cleaning frame 2 is sealed with a sealing cover. Then, the cleaning nozzle 15 is started, so that the outlet of the cleaning nozzle 15 acts on the cleaning frame 2. The cleaning agent sprayed by the cleaning nozzle 15 continuously enters the cleaning frame 2 through the drain hole and acts on the surface of the gear to be cleaned. At the same time, the drive motor 11 and the drive motor 2 17 are started. Under the drive of the drive motor 2 17, the threaded screw 2 18 drives the dovetail slider 5 to slide along the dovetail groove. At this time, under the drive of the dovetail slider 5, the gear 7 meshes with the saw teeth, and under the action of the saw teeth, the gear 7 drives the guide tube 6 to rotate. The guide tube 6 drives the cleaning... The frame 2 is flipped. When the guide rod 20 abuts the guide groove, the rotors of the second drive motor 17 and the first drive motor 11 reverse, causing the first threaded screw 12 and the second threaded screw 18 to rotate in the opposite direction, thereby driving the dovetail slider 5 and the sliding block 13 to move. This process is repeated, causing the cleaning frame 2 to flip multiple times. During the multiple flips of the cleaning frame 2, the gears to be cleaned inside the cleaning frame 2 collide multiple times, thereby achieving mutual interaction. The dirt on the multiple gears to be cleaned is cleaned by the collision with each other. After cleaning, the hot air blower 10 is started. The hot air blower 10 sends hot air into the cleaning frame 2 through the ventilation pipe and the duct 6. Under the action of the hot air, the evaporation of water on the already cleaned gears 7 is accelerated.

[0035] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.

[0036] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A gear cleaning device for gear machining production, characterized by, Including the cleaning machine main part (1), be provided with the cleaning frame (2) in the cleaning machine main part (1), the side wall of cleaning machine main part (1) is detachably connected with the turnover assembly of turnover cleaning frame (2), the side wall of turnover assembly is detachably connected with the drying assembly of drying cleaning frame (2), the auxiliary assembly of auxiliary turnover assembly is inserted in the cleaning machine main part (1) and is used to the turnover of cleaning frame (2), multiple cleaning assemblies for water supply are inserted in the cleaning machine main part (1) and are used to the cleaning frame (2), the drain pipe (16) is inserted in the cleaning machine main part (1).

2. The gear cleaning device for gear machining production according to claim 1, characterized in that, The turnover assembly includes a mounting frame (3) and a mounting rack (4), the mounting frame (3) and the mounting rack (4) are bolted to the outer side wall of the cleaning machine main part (1), the mounting rack (4) is located in the mounting frame (3), the dovetail slide block (5) is slidably connected in the mounting rack (4), the driving member for driving the dovetail slide block (5) to slide is inserted in the mounting rack (4), the guide pipe (6) is inserted in the dovetail slide block (5), one side of the guide pipe (6) is detachably connected to the outer side wall of the cleaning frame (2), the other side of the guide pipe (6) is fixedly connected with the gear (7), the limiting member for limiting the gear (7) is inserted in the dovetail slide block (5), the guide rack (8) for guiding the limiting member is detachably connected at both ends of the mounting rack (4), the rack (9) engaged with the gear (7) is integrally connected to the side wall of the mounting rack (4).

3. The gear cleaning device for gear machining production according to claim 2, characterized in that, The drying assembly includes a hot air blower (10), the hot air blower (10) is bolted to the outer side wall of the mounting frame (3), the output end of the hot air blower (10) is threadedly connected with the ventilation pipe, and the ventilation pipe is inserted into the guide pipe (6).

4. The gear cleaning device for gear machining production according to claim 3, characterized in that, The auxiliary assembly includes a threaded screw rod (12), the threaded screw rod (12) is inserted into the cleaning machine main part (1), the driving motor (11) for driving the threaded screw rod (12) to rotate is detachably connected to the top end of the cleaning machine main part (1), the sliding block (13) is threadedly connected to the threaded screw rod (12), one side of the sliding block (13) is rotatably connected with the connecting rod, and one end of the connecting rod is detachably connected to the outer side wall of the cleaning frame (2).

5. The gear cleaning device for gear machining production according to claim 4, characterized in that, The cleaning assembly includes a water storage tank (14), the water storage tank (14) is placed in the cleaning machine main part (1), a plurality of water supply pipes are inserted into the water storage tank (14), the other end of each of the plurality of water supply pipes is threadedly connected with a cleaning nozzle (15), the plurality of cleaning nozzles (15) are detachably connected in the cleaning machine main part (1), and the water outlet of the cleaning nozzle (15) is opposite to the cleaning frame (2).

6. The gear cleaning device for gear machining production according to claim 5, characterized in that, The driving member includes a driving motor (17), the driving motor (17) is detachably connected to one side of the mounting frame (3), the output end of the driving motor (17) is detachably connected with a threaded screw rod (18), and the threaded screw rod (18) penetrates the dovetail slide block (5).

7. The gear washing device for gear machining production according to claim 6, characterized in that, The limiting member includes a limiting frame (19), one end of the limiting frame (19) is nested in the top end of the gear (7), the top end of the limiting frame (19) is threadedly connected with a guide rod (20), and the guide rod (20) penetrates the upper end surface of the dovetail slide block (5).

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