Electric welding machine capable of achieving quantitative discharging

Abstract

The utility model relates to the technical field of welding, in particular to an electric welding machine capable of quantitatively discharging, which is characterized in that a control discharging barrel is fixedly arranged at a lower discharging port of a material fixing box, a discharging pipe is arranged on the front side of the control discharging barrel and is fixedly arranged on a submerged arc electric welding vehicle, and an internal thread barrel is fixedly arranged at the lower part of the control discharging barrel; a threaded rod is rotatably arranged in the inner threaded cylinder in a penetrating mode through threads, the lower end of the threaded rod penetrates through the inner threaded cylinder and then is fixedly sleeved with an adjusting handle, a supporting rod is fixedly arranged at the upper end of the threaded rod and movably arranged in the control discharging cylinder in a penetrating mode, and a material stopping block is rotatably arranged at the upper end of the supporting rod through a bearing and is of a circular-truncated-cone-shaped structure; and an anti-blocking mechanism connected with the material stopping block is arranged in the material fixing box, the material stopping block is movably sleeved with a fixed material guiding disc, and the fixed material guiding disc is fixedly arranged in the control discharging barrel, so that the discharging amount of the welding flux can be conveniently adjusted according to use requirements, and the situation that the welding effect is affected due to blocking of the welding flux in the discharging process can be avoided.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, specifically to an electric welding machine capable of quantitative material output. Background Technology

[0002] Submerged arc welding machines are welding machines that use an electric arc to burn under a layer of flux for welding. Although existing submerged arc welding machines can control the amount of flux discharged according to needs, this is generally achieved by adjusting the size of the conveying space in the conveying pipe. However, since the flux is a solid particle, it is prone to blockage when the conveying space is reduced, which can lead to interruption or uneven delivery of flux, resulting in discontinuity and affecting the welding effect. Therefore, there is an urgent need for a welding machine that can discharge flux in a quantitative manner. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings and deficiencies of existing technologies by providing a reasonably designed electric welding machine capable of quantitative material output, thereby solving the aforementioned problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: it includes a submerged arc welding vehicle, a feed box, a flux storage box, and a quantitative control valve. The feed box is fixedly installed on the submerged arc welding vehicle, and a flux storage box is provided on the right side of the feed box on the submerged arc welding vehicle. A quantitative control valve is provided on the feed pipe between the flux storage box and the feed box.

[0005] It also includes:

[0006] A control discharge cylinder is fixedly installed at the discharge port below the fixed material box. A discharge pipe is provided on the front side of the control discharge cylinder, and the discharge pipe is fixedly installed on the submerged arc welding vehicle.

[0007] An internally threaded cylinder is fixedly installed at the lower part of the control discharge cylinder. A threaded rod is inserted through the internally threaded cylinder by the threaded rotation. An adjustment handle is fixedly fitted after the lower end of the threaded rod passes through the internally threaded cylinder. A support rod is fixedly installed at the upper end of the threaded rod, and the support rod is movably inserted through the control discharge cylinder.

[0008] A baffle block is rotatably mounted on the upper end of the support rod via a bearing. The baffle block has a frustum-shaped structure. An anti-blocking mechanism connected to the baffle block is provided in the fixed material box. A fixed guide plate is movably sleeved on the baffle block and is fixedly mounted in the control discharge cylinder.

[0009] Furthermore, the anti-clogging mechanism includes:

[0010] A geared motor is fixedly installed on the upper part of the fixed material box. A rotating rod is rotatably installed in the fixed material box through bearings. The output shaft of the geared motor is fixedly connected to the upper end of the rotating rod. Several crossbars are fixedly installed on the annular side wall of the rotating rod.

[0011] The drive bar consists of several bars, which are distributed with equal rounded corners on the annular sidewall of the rotating rod. The lower ends of both the drive bar and the rotating rod are movably inserted into slots opened on the stop block.

[0012] Furthermore, the submerged arc welding vehicle is fixedly equipped with a frame, and the lower end of the frame is provided with a collection hopper.

[0013] Furthermore, a connecting frame is fixedly installed on the upper part of the collection hopper. The connecting frame is movably sleeved on the fixed frame. Locking screws are threaded through the front and rear side walls of the connecting frame, and one end of the locking screw is movably inserted into a groove opened on the side wall of the connecting frame.

[0014] Furthermore, positioning strips are fixedly provided on the front and rear inner sidewalls of the connecting frame on both the upper and lower sides of the locking screw, and the positioning strips are movably disposed in the strip grooves opened on the sidewalls of the connecting frame.

[0015] Furthermore, the opening of the control discharge cylinder ring sidewall is provided with an observation window, and the bottom of the control discharge cylinder is set with an inclined structure.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the electric welding machine with quantitative discharge of the present utility model not only makes it easy to adjust the amount of flux discharged according to the usage requirements, but also avoids the flux from clogging during the discharge process, which would affect the welding effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a cross-sectional view of the feed box, the control discharge cylinder, and the internal threaded cylinder in this utility model.

[0019] Figure 3 yes Figure 2 Enlarged view of part A in the image.

[0020] Figure 4 This is an exploded view of the components of the fixed frame, collecting hopper, connecting frame, locking screw, and positioning strip in this utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] Submerged arc welding vehicle 1. Material box 2. Control discharge cylinder 3. Discharge pipe 4. Internal threaded cylinder 5. Threaded rod 6. Adjusting handle 7. Support rod 8. Material stop block 9. Anti-blocking mechanism 10. Drive bar 10-1. Gear motor 10-2. Rotating rod 10-3. Crossbar 10-4. Fixed guide plate 11. Fixed frame 12. Collection hopper 13. Connecting frame 14. Locking screw 15. Positioning bar 16. Observation window 17. Flux storage box 18. Quantitative control valve 19. Detailed Implementation

[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] like Figures 1-4 As shown, this specific embodiment adopts the following technical solution: It includes a submerged arc welding vehicle 1, a feed box 2, a flux storage tank 18, and a quantitative control valve 19. The feed box 2 is fixedly installed on the submerged arc welding vehicle 1. The flux storage tank 18 is located on the right side of the feed box 2 on the submerged arc welding vehicle 1. A quantitative control valve 19 is installed on the conveying pipe between the flux storage tank 18 and the feed box 2. A fixed frame 12 is fixedly installed on the submerged arc welding vehicle 1. A collection hopper 13 is provided at the lower end of the fixed frame 12. During the movement operation of the submerged arc welding vehicle 1, the collection hopper 13 can clean and collect excess flux. A connecting frame 14 is fixedly installed on the upper part of the collection hopper 13. The connecting frame 14 is movably sleeved on the fixed frame 12. Locking screws 15 are threadedly inserted into the front and rear side walls of the connecting frame 14, with one end of the locking screw 15 movably inserted into a groove on the side wall of the connecting frame 14. Through the cooperation of the locking screw 15 and the connecting frame 14, the collection hopper 13 can be easily installed and removed from the fixed frame 12, facilitating the removal of excess flux collected in the collection hopper 13. Positioning strips 16 are fixedly installed on the front and rear inner side walls of the connecting frame 14, located above and below the locking screws 15. The positioning strips 16 are movably positioned in the strip-shaped grooves on the side walls of the connecting frame 14. The positioning strips 16 not only provide auxiliary positioning for the connecting frame 14 on the fixed frame 12 but also improve the installation stability of the connecting frame 14.

[0025] It also includes:

[0026] The control discharge cylinder 3 is fixedly installed at the discharge port below the fixed material box 2. The front side of the control discharge cylinder 3 is provided with a discharge pipe 4, which is fixedly installed on the submerged arc welding vehicle 1. The opening of the side wall of the control discharge cylinder 3 is provided with an observation window 17, through which the operator can observe the specific discharge situation inside the control discharge cylinder 3. The bottom of the control discharge cylinder 3 is set with an inclined structure, which can provide discharge guidance for the flux inside the control discharge cylinder 3 and avoid flux residue in the control discharge cylinder 3.

[0027] The internal threaded cylinder 5 is fixedly installed at the lower part of the control discharge cylinder 3. A threaded rod 6 is inserted through the internal threaded cylinder 5 by the threaded rotation. The lower end of the threaded rod 6 passes through the internal threaded cylinder 5 and is fixedly fitted with an adjusting handle 7. A support rod 8 is fixedly installed at the upper end of the threaded rod 6 and is movably inserted through the control discharge cylinder 3.

[0028] The material stop block 9 is rotatably mounted on the upper end of the support rod 8 via a bearing. The material stop block 9 has a frustum-shaped structure. The fixed material box 2 is provided with an anti-blocking mechanism 10 connected to the material stop block 9. The fixed material guide plate 11 is movably sleeved on the material stop block 9 and is fixedly mounted in the control discharge cylinder 3.

[0029] The anti-clogging mechanism 10 includes:

[0030] A geared motor 10-2 is fixedly installed on the upper part of the fixed material box 2. A rotating rod 10-3 is rotatably installed in the fixed material box 2 via bearings. The output shaft of the geared motor 10-2 is fixedly connected to the upper end of the rotating rod 10-3. Several crossbars 10-4 are fixedly installed on the annular side wall of the rotating rod 10-3. The crossbars 10-4 can rotate with the rotating rod 10-3 in the fixed material box 2 to disperse the flux in the fixed material box 2 and prevent the flux from clumping and causing blockage.

[0031] The drive bar 10-1 consists of several bars, which are distributed with equal rounded corners on the annular sidewall of the rotating rod 10-3. The lower ends of both the drive bar 10-1 and the rotating rod 10-3 are movably inserted into the slots opened on the stop block 9. The rotating rod 10-3 can drive the stop block 9 to rotate through the drive bar 10-1, thus preventing flux from causing blockage in the adjustable gap between the stop block 9 and the fixed guide plate 11.

[0032] When using this invention, the flux in the flux storage tank 18 is transported to the fixed material tank 2 through the conveying pipe. The quantitative control valve 19 controls the amount of flux stored in the fixed material tank 2 for each welding operation. During operation, the submerged arc welding vehicle 1 moves at a constant speed and performs welding. The flux in the fixed material tank 2 falls into the controlled discharge cylinder 3 through the gap between the baffle block 9 and the fixed guide plate 11. The flux in the controlled discharge cylinder 3 then falls through the discharge pipe 4 to the desired welding position. During this process, the reduction motor 10-2 can be activated, driving the rotating rod 10-3. Rotating slowly, the rotating rod 10-3 drives the crossbar 10-4 to rotate within the fixed material box 2, preventing flux clumps from forming in the fixed material box 2. At the same time, the rotating rod 10-3 can also drive the baffle block 9 to rotate via the drive bar 10-1, preventing flux from clogging the gap between the baffle block 9 and the fixed guide plate 11. When it is necessary to change the flux output, the adjusting handle 7 can be rotated, which drives the threaded rod 6 to rotate, thereby adjusting the height of the support rod 8 and the baffle block 9, thus changing the size of the gap between the baffle block 9 and the fixed guide plate 11, and realizing the flux output control of the submerged arc welding vehicle 1 in the working state.

[0033] Compared with the prior art, the beneficial effects of this utility model are:

[0034] 1. By cooperating with the internal threaded cylinder 5, threaded rod 6, adjusting handle 7 and support rod 8, the size of the discharge gap between the baffle block 9 and the fixed guide plate 11 can be adjusted, thereby adjusting the amount of flux discharged.

[0035] 2. With the cooperation of the anti-blocking mechanism 10, the geared motor 10-2 can drive the rotating rod 10-3 to rotate, which can not only make the crossbar 10-4 stir the flux to avoid the flux from clumping, but also make the drive bar 10-1 drive the baffle block 9 to rotate, so as to prevent the flux from getting stuck in the discharge gap between the baffle block 9 and the fixed guide plate 11 and causing blockage.

[0036] 3. During the mobile operation of the submerged arc welding vehicle 1, the collection bucket 13 can clean and collect excess flux;

[0037] 4. By cooperating with the locking screw 15 and the connecting frame 14, the collection hopper 13 can be easily disassembled and assembled on the fixed frame 12, so as to remove the excess flux collected in the collection hopper 13.

[0038] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A quantitatively discharging electric welding machine, comprising a submerged arc welding vehicle (1), a material setting tank (2), a flux storage tank (18) and a quantitative control valve (19), the material setting tank (2) is fixedly arranged on the submerged arc welding vehicle (1), the flux storage tank (18) is arranged at the right side of the material setting tank (2), and the quantitative control valve (19) is arranged on a material conveying pipe between the material setting tank (2) and the flux storage tank (18). characterized in that It further comprises: a control discharging cylinder (3) fixedly arranged at a discharging opening below the material setting tank (2), a discharging pipe (4) arranged at the front side of the control discharging cylinder (3) and fixedly arranged on the submerged arc welding vehicle (1); an internally threaded cylinder (5) fixedly arranged at the lower part of the control discharging cylinder (3), a threaded rod (6) rotatably arranged in the internally threaded cylinder (5) through screwing, an adjusting handle (7) fixedly arranged at the lower end of the threaded rod (6) after passing through the internally threaded cylinder (5), a supporting rod (8) fixedly arranged at the upper end of the threaded rod (6) and movably arranged in the control discharging cylinder (3); a material blocking block (9) rotatably arranged at the upper end of the supporting rod (8) through a bearing, the material blocking block (9) is in a circular truncated cone structure, a blocking prevention mechanism (10) connected with the material blocking block (9) is arranged in the material setting tank (2), a fixed material guiding disc (11) movably arranged on the material blocking block (9) and fixedly arranged in the control discharging cylinder (3).

2. The electric welder with a constant output according to claim 1, characterized in that: The blocking prevention mechanism (10) comprises: a speed reducer (10-2) fixedly arranged on the upper part of the material setting tank (2), a rotating rod (10-3) rotatably arranged in the material setting tank (2) through a bearing, an output shaft of the speed reducer (10-2) fixedly connected with the upper end of the rotating rod (10-3), and a plurality of cross rods (10-4) fixedly arranged on the ring side wall of the rotating rod (10-3); a plurality of driving bars (10-1) equicircularly arranged on the ring side wall of the rotating rod (10-3) and movably inserted into the insertion slot arranged on the material blocking block (9).

3. The electric welder with a constant output according to claim 1, characterized in that: The submerged arc welding vehicle (1) is fixedly arranged with a fixing frame (12), and the lower end of the fixing frame (12) is provided with a collecting hopper (13).

4. The electric welder of claim 3, wherein: A connecting frame (14) is fixedly arranged on the upper part of the collecting hopper (13), movably arranged on the fixing frame (12), and rotatably arranged with locking screws (15) on the front and rear side walls of the connecting frame (14) through screwing, and one end of the locking screw (15) is movably inserted into the groove arranged on the side wall of the connecting frame (14).

5. A quantitatively dispensing electric welder according to claim 4, wherein: Positioning bars (16) are fixedly arranged on the front and rear inner side walls of the connecting frame (14) and located above and below the locking screw (15), and the positioning bars (16) are movably arranged in the strip-shaped slot arranged on the side wall of the connecting frame (14).

6. The electric welder of claim 1 wherein: An observation window (17) is arranged at the opening of the ring side wall of the control discharging cylinder (3), and the bottom of the control discharging cylinder (3) is arranged in an inclined structure.

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