Wind driven generator fairing welding tool

Abstract

The utility model discloses a wind driven generator air guide sleeve welding tool which comprises a base, an annular sliding groove is formed in the top of the base, a plurality of sliding blocks are embedded in the annular sliding groove in a sliding mode, the tops of the sliding blocks are jointly and fixedly connected with an annular gear, welding can be conveniently conducted at multiple angles, and the welding efficiency is improved. And a mounting plate is fixedly connected to the top of the annular gear, a rotating assembly is arranged on one side of the surface of the mounting plate, a gear is rotationally connected to the top of the base, and the gear and the annular gear are connected in an engaged mode. By arranging the first connecting rod, the limiting plate, the second connecting rod and other structures, the self-locking air cylinder is used for pushing the limiting plate to move, the limiting plate pushes the second connecting rod to rotate, and the first connecting rod and the second connecting rod synchronously rotate, so that the function of automatically clamping the interior of the wind driven generator air guide sleeve can be achieved; and the wind driven generator fairing is prevented from being hindered during welding, time and labor are saved, and use is more convenient.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine fairing technology, and in particular to welding fixtures for wind turbine fairings. Background Technology

[0002] The main objective of wind turbine fairing welding fixture design is to improve welding efficiency and quality, while ensuring welding accuracy and stability. Wind turbine fairing welding fixtures typically include positioning structures, such as the positioning component body, contact limiting components, and top-connecting limiting components. These structures enable precise positioning of the workpiece, thereby ensuring welding accuracy and quality.

[0003] Existing wind turbine fairings are typically placed on a workbench and externally fixed on both sides during welding. This method of fixing affects the space and obstructs the welding process, requiring changes to the clamping points. This is time-consuming, labor-intensive, and inconvenient. Furthermore, the welding of wind turbine fairings is done manually with a handheld welding gun. Since most of the welding positions on wind turbine fairings are curved, the quality of manual welding is poor, and the workload is heavy, severely impacting the efficiency of wind turbine fairing welding. Utility Model Content

[0004] The technical problem this utility model aims to solve is that when welding wind turbine fairings, they are usually placed on a table and externally fixed on both sides. This fixing method affects the space and hinders the welding of the wind turbine fairing. It is necessary to change the clamping points of the wind turbine fairing, which is time-consuming, labor-intensive, and inconvenient to use. At the same time, the welding of wind turbine fairings is done manually with a hand-held welding gun. Since most of the welding positions of wind turbine fairings are arc-shaped, the quality of manual welding is poor and the workload is high, which seriously affects the work efficiency of wind turbine fairing welding.

[0005] To solve the above-mentioned technical problems, the present invention provides a technical solution as follows: a welding fixture for a wind turbine fairing is provided, including a base, an annular groove on the top of the base, multiple sliders are slidably installed inside the annular groove, and a ring gear is fixedly connected to the top of the multiple sliders to facilitate welding at multiple angles. A mounting plate is fixedly connected to the top of the ring gear, and a rotating component is provided on one side of the surface of the mounting plate. A gear is rotatably connected to the top of the base, and the gear and the ring gear are meshed to facilitate angle adjustment and rotation.

[0006] A vertical rod is fixedly connected to the top of the base, and a baffle for supporting the wind turbine fairing is fixedly connected to the top of the vertical rod. A limiting plate is slidably connected to the outside of the vertical rod. Vertical plates are fixedly connected to multiple sides of the surface of the vertical rod. A first connecting rod is rotatably connected to one side of the surface of each of the vertical plates. Multiple horizontal plates are fixedly connected to the top of the limiting plate. A second connecting rod is rotatably connected to one side of the surface of each of the horizontal plates to facilitate clamping the wind turbine fairing. One end of the corresponding first connecting rod is rotatably connected to the surface of the second connecting rod. A connecting plate is fixedly connected to one side of the surface of each of the multiple first connecting rods. An arc-shaped support plate is fixedly connected to one end of each of the multiple connecting plates for easy fixation.

[0007] Preferably, the rotating assembly includes a bracket, one end of which is rotatably connected to one side of the surface of the mounting plate. A groove is formed on one side of the surface of the bracket, and a lead screw is rotatably connected between the two sides inside the groove. An electric push rod is threadedly connected to the outside of the lead screw, and a laser welding head is fixedly connected to the output end of the electric push rod to facilitate welding at various angles.

[0008] Preferably, a first self-locking motor is fixedly connected to the side of the mounting plate away from the bracket. The output end of the first self-locking motor extends through to one side of the mounting plate and is fixedly connected to one end of the bracket, providing power for rotating to different angles for welding.

[0009] Preferably, a second self-locking motor is fixedly connected to the bottom of the base, and the output end of the second self-locking motor extends through to the top of the base and is fixedly connected to the bottom of the gear to provide power for the rotation of the wind turbine fairing.

[0010] Preferably, the top of the base is fixedly connected to two self-locking cylinders, and the output ends of the two self-locking cylinders are fixedly connected to the bottom of the limiting plate for automatic clamping.

[0011] Preferably, an electric motor is fixedly connected to the side of the bracket away from the mounting plate, and the output end of the electric motor extends through the inside of the slide groove and is fixedly connected to one end of the lead screw, which can be used to weld wind turbine fairings of different sizes.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This utility model, by setting up a first connecting rod, a limiting plate and a second connecting rod, etc., uses a self-locking cylinder to push the limiting plate to move, the limiting plate to push the second connecting rod to rotate, and the first connecting rod and the second connecting rod rotate synchronously, which can achieve the function of automatically clamping the wind turbine generator guide cover internally, avoiding the wind turbine generator guide cover being obstructed during welding, saving time and effort, and making it more convenient to use.

[0014] 2. This utility model, by setting up a ring gear, bracket, and lead screw, uses a second self-locking motor to drive the ring gear to rotate. The ring gear drives the mechanical welding head to revolve around the wind turbine shroud. At the same time, the first self-locking motor drives the bracket to rotate, which facilitates welding at various positions. Combined with the lead screw driving the mechanical welding head to translate, it achieves the function of automatically welding various positions of wind turbine shrouds of different sizes, improving welding quality, reducing the labor intensity of workers, and increasing the working efficiency of wind turbine shroud welding. Attached Figure Description

[0015] Figure 1 This is a perspective view of the welding fixture for the wind turbine generator guide cover of this utility model;

[0016] Figure 2 This is a schematic diagram of the horizontal plate and the first connecting rod of the welding fixture for the wind turbine generator guide cover of this utility model.

[0017] Figure 3 This utility model Figure 1 A magnified view of A in the middle.

[0018] In the diagram: 1. Base; 2. Annular groove; 3. Slider; 4. Ring gear; 5. Vertical rod; 6. Self-locking cylinder; 7. Arc-shaped support plate; 8. Horizontal plate; 9. Vertical plate; 10. First connecting rod; 11. Second connecting rod; 12. Baffle; 13. Mounting plate; 14. First self-locking motor; 15. Bracket; 16. Connecting plate; 17. Limiting plate; 18. Groove; 19. Lead screw; 20. Electric push rod; 21. Laser welding head; 22. Second self-locking motor; 23. Electric motor; 24. Gear. Detailed Implementation

[0019] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0020] Please see Figure 1 and Figure 2 The welding fixture for the wind turbine fairing includes a base 1. The top of the base 1 has an annular groove 2. Multiple sliders 3 are slidably installed inside the annular groove 2. The tops of the multiple sliders 3 are fixedly connected to a ring gear 4, which facilitates welding at multiple angles. The top of the ring gear 4 is fixedly connected to a mounting plate 13. A rotating component is provided on one side of the surface of the mounting plate 13. The top of the base 1 is rotatably connected to a gear 24. The gear 24 and the ring gear 4 are meshed together, which facilitates angle adjustment and rotation.

[0021] A vertical rod 5 is fixedly connected to the top of the base 1. A baffle 12 for supporting the wind turbine fairing is fixedly connected to the top of the vertical rod 5. A limiting plate 17 is slidably connected to the outside of the vertical rod 5. Vertical plates 9 are fixedly connected to multiple sides of the surface of the vertical rod 5. A first connecting rod 10 is rotatably connected to one side of the surface of each of the vertical plates 9. A number of horizontal plates 8 are fixedly connected to the top of the limiting plate 17. A second connecting rod 11 is rotatably connected to one side of the surface of each of the horizontal plates 8, which facilitates clamping the wind turbine fairing. One end of the corresponding first connecting rod 10 is rotatably connected to the surface of the second connecting rod 11. A connecting plate 16 is fixedly connected to one side of the surface of each of the first connecting rods 10. An arc-shaped support plate 7 is fixedly connected to one end of each of the connecting plates 16, which facilitates fixation.

[0022] like Figure 1 and Figure 3 As shown, a second self-locking motor 22 is fixedly connected to the bottom of the base 1. The output end of the second self-locking motor 22 extends through to the top of the base 1 and is fixedly connected to the bottom of the gear 24, providing power for the rotation of the wind turbine fairing. An electric motor 23 is fixedly connected to the side of the bracket 15 away from the mounting plate 13. The output end of the electric motor 23 extends through to the inside of the slide groove 18 and is fixedly connected to one end of the lead screw 19, which can be used to weld wind turbine fairings of different sizes. The rotating assembly includes the bracket 15, one end of which is rotatably connected to one side of the mounting plate 13. A slide groove 18 is provided on one side of the surface of the bracket 15. A lead screw 19 is rotatably connected between the two sides of the inner side of the bracket 18. An electric push rod 20 is threadedly connected to the outside of the lead screw 19. A laser welding head 21 is fixedly connected to the output end of the electric push rod 20 to facilitate welding at various angles. Two self-locking cylinders 6 are fixedly connected to the top of the base 1. The output ends of the two self-locking cylinders 6 are fixedly connected to the bottom of the limiting plate 17 for automatic clamping. A first self-locking motor 14 is fixedly connected to the side of the mounting plate 13 away from the bracket 15. The output end of the first self-locking motor 14 extends through to one side of the surface of the mounting plate 13 and is fixedly connected to one end of the bracket 15 to provide power for rotating to different angles for welding.

[0023] In use, the wind turbine guide shroud is placed on top of the base 1, and the self-locking cylinder 6 is activated. The self-locking cylinder 6 drives the limiting plate 17 to rise along the vertical rod 5. The limiting plate 17 drives the horizontal plate 8 to rise, and the horizontal plate 8 drives the second connecting rod 11 to rotate. The second connecting rod 11 drives the first connecting rod 10 to rotate, and the first connecting rod 10 drives the arc-shaped support plate 7 to clamp and fix the wind turbine guide shroud. After fixing, the worker places the part to be welded on the corresponding part of the wind turbine guide shroud and starts the first self-locking motor 14. The first self-locking motor 14 drives the bracket 15 to rotate, and the bracket 15... The laser welding head 21 is rotated, and the electric motor 23 is started simultaneously. The electric motor 23 drives the lead screw 19 to rotate, the lead screw 19 drives the electric push rod 20 to move, and the electric push rod 20 drives the laser welding head 21 to move. This can automatically weld the wind turbine shroud. After welding one side, the second self-locking motor 22 is started. The second self-locking motor 22 drives the gear 24 to rotate, the gear 24 drives the ring gear 4 to rotate, the ring gear 4 drives the mounting plate 13 to rotate, and the mounting plate 13 drives the laser welding head 21 to rotate. This can automatically weld multiple sides of the wind turbine shroud.

[0024] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A welding tool for wind turbine nacelles, comprising a base (1), characterised in that: The top of the base (1) is provided with an annular chute (2), the inside of the annular chute (2) is embedded with a plurality of sliding blocks (3), the top of the plurality of sliding blocks (3) is fixedly connected with an annular gear (4), the top of the annular gear (4) is fixedly connected with a mounting plate (13), the surface of the mounting plate (13) is provided with a rotating assembly, the top of the base (1) is rotatably connected with a gear (24), the gear (24) and the annular gear (4) are engagedly connected. The top of the base (1) is fixedly connected with a vertical rod (5), the top of the vertical rod (5) is fixedly connected with a baffle (12) for supporting the wind turbine fairing, the outside of the vertical rod (5) is sleeved with a slidingly connected limiting plate (17), the surface of the vertical rod (5) is fixedly connected with a plurality of vertical plates (9), the surface of the plurality of vertical plates (9) is rotatably connected with a first connecting rod (10), the top of the limiting plate (17) is fixedly connected with a plurality of horizontal plates (8), the surface of the plurality of horizontal plates (8) is rotatably connected with a second connecting rod (11), one end of the first connecting rod (10) is rotatably connected to the surface of the second connecting rod (11), the surface of the plurality of first connecting rods (10) is fixedly connected with a connecting plate (16), one end of the plurality of connecting plates (16) is fixedly connected with an arc-shaped supporting plate (7).

2. The wind turbine nacelle welding fixture of claim 1, wherein: The rotating assembly comprises a support (15), one end of the support (15) is rotatably connected to the surface of the mounting plate (13), the surface of the support (15) is provided with a chute (18), the inside of the chute (18) is rotatably connected with a lead screw (19) between the two sides, the outside of the lead screw (19) is threadedly connected with an electric push rod (20), the output end of the electric push rod (20) is fixedly connected with a laser welding head (21).

3. The wind turbine nacelle welding fixture of claim 2, wherein: The surface of the mounting plate (13) away from the support (15) is fixedly connected with a first self-locking motor (14), the output end of the first self-locking motor (14) is fixedly connected to the surface of the mounting plate (13) and one end of the support (15).

4. The wind turbine nacelle welding fixture of claim 1, wherein: The bottom of the base (1) is fixedly connected with a second self-locking motor (22), the output end of the second self-locking motor (22) is fixedly connected to the top of the base (1) and the bottom of the gear (24).

5. The wind turbine nacelle welding fixture of claim 1, wherein: The top of the base (1) is fixedly connected with two self-locking cylinders (6), the output ends of the two self-locking cylinders (6) are fixedly connected with the bottom of the limiting plate (17).

6. The wind turbine nacelle welding fixture of claim 2, wherein: The surface of the support (15) away from the mounting plate (13) is fixedly connected with an electric motor (23), the output end of the electric motor (23) is fixedly connected to the inside of the chute (18) and one end of the lead screw (19).

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