Automatic separating mechanism for valve plates

Abstract

The utility model belongs to the technical field of valve plate separation, and relates to an automatic valve plate separation mechanism which comprises a machine frame. The power unit is connected to the rack; the feeding unit is connected to the rack; the material distributing unit is connected to the machine frame; the material distributing unit is connected with the power unit, and the material distributing unit is matched with the feeding unit; the feeding unit comprises a feeding base, and the feeding base is connected to the rack. A connecting through hole is formed in the feeding base, a feeding barrel part is connected to the connecting through hole, a feeding through hole for a valve plate to penetrate through is formed in the middle of the feeding barrel part, and the feeding through hole penetrates through the feeding barrel part. After the structure is adopted, the valve plate separating device has the beneficial effects that a specified number of valve plates can be effectively and accurately separated by utilizing a height difference form of matching of the material separating unit and the feeding unit, the valve plate separating time is effectively shortened, the production efficiency is improved, and the valve plate separating device is convenient to operate and high in practicability.

Description

Technical Field

[0001] This utility model belongs to the field of automotive shock absorber technology, specifically, it relates to an automatic valve plate splitting mechanism. Background Technology

[0002] In the precise and crucial industrial field of automotive shock absorber manufacturing, the segmentation and assembly of stacked valve plates is undoubtedly a key step in the production process.

[0003] Currently, the assembly of stacked valve plates still relies on traditional manual methods. While this manual operation mode can accomplish basic production tasks to some extent, its inherent limitations are becoming increasingly apparent, failing to meet the rapidly changing and growing market demands.

[0004] First, from an efficiency perspective, the valve plate segmentation and assembly process under manual operation is particularly inefficient. In today's highly automated world, this labor-intensive production method is clearly outdated and unable to meet the market's demand for efficient and rapid production.

[0005] Secondly, with the continuous rise in labor costs, this production model, which relies heavily on manual labor, undoubtedly further increases the production costs for enterprises. In a highly competitive market environment, cost control is one of the key factors for enterprises to maintain competitiveness. Therefore, the traditional manual operation mode has undoubtedly become a stumbling block for enterprises to reduce costs and improve efficiency. Therefore, improvement is necessary. Utility Model Content

[0006] To address the aforementioned problems in the prior art, this utility model provides an automatic valve plate splitting mechanism, which is simple in structure, easy to operate, and highly practical.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] As one aspect of this utility model, an automatic valve plate splitting mechanism is proposed, comprising:

[0009] frame;

[0010] The power unit is connected to the frame;

[0011] The feeding unit is connected to the frame;

[0012] The material distribution unit is connected to the frame; the material distribution unit is connected to the power unit and cooperates with the feeding unit;

[0013] The feeding unit includes a feeding base connected to the frame; the feeding base has a connecting through hole, and a feeding cylinder is connected to the connecting through hole; the feeding cylinder has a feeding through hole in the middle for a valve plate to pass through, and the feeding through hole penetrates the feeding cylinder.

[0014] The material distribution unit is located below the material feeding unit; the material distribution unit includes a material distribution base, which is connected to the other end of the sliding plate; the material distribution base is provided with a receiving space corresponding to the material feeding through hole, and a guide column is provided in the receiving space, with a preset distance between the upper surface of the guide column and the lower end face of the material feeding through hole; a sliding sealing plate is connected to the material distribution base, which can block the material feeding through hole when the guide column moves outward;

[0015] It also includes a connecting base, on which the feeding base is connected, and on which the connecting base is connected to the frame; a sliding groove is provided on the connecting base; a sliding plate is slidably connected to the sliding groove, one end of the sliding plate is connected to the movable end of the power unit; and the other end of the sliding plate is connected to the material distribution unit.

[0016] Optionally, the bottom of the guide post is provided with a first threaded hole; an adjusting shaft is rotatably connected to the accommodating space via a connecting bearing, one end of the adjusting shaft is threadedly connected to the first threaded hole of the guide post, and the other end of the adjusting shaft extends to the outside of the accommodating space and is connected to an adjusting wheel.

[0017] Optionally, a guide slider is also included, which is connected to the guide column and engages with the side of the receiving space.

[0018] Optionally, a set screw is also included, which is connected to the set threaded hole of the guide post. The set threaded hole is connected to the first threaded hole. When the guide post reaches the preset position, the set screw engages with the adjusting shaft.

[0019] Optionally, a guiding unit is also included, the guiding unit including a guide frame connected to the material distribution base, the guide frame having a connecting groove, and a guide bearing connected to the connecting groove via a connecting shaft, the guide bearing being in contact with the upper surface of the material feeding base of the feeding unit.

[0020] Optionally, the system also includes a linkage unit connected to the frame; the linkage unit includes a linkage bracket, a linkage shaft rotatably connected to the linkage bracket, one end of the linkage shaft being connected to a handle linkage, the other end of the linkage shaft being connected to a shift fork, the other end of the shift fork being movably connected to a sliding plate, the sliding plate having a clearance mounting elongated hole, and the other end of the shift fork being movably connected to a pin located in the clearance mounting elongated hole.

[0021] Optionally, the power unit includes a power section, the fixed part of which is connected to the frame via a first connecting plate, and the movable end of which is connected to one end of a sliding plate.

[0022] Optionally, a feeding guide tube is connected to the feeding through hole, and the diameter of the feeding guide tube is the same as the diameter of the feeding through hole.

[0023] Optionally, an observation hole is provided on the side of the feeding guide tube.

[0024] The automatic valve plate splitting mechanism of this utility model has the following advantages: by utilizing the height difference between the material splitting unit and the material feeding unit, it can effectively and accurately split a specified number of valve plates, effectively shorten the valve plate splitting time, improve production efficiency, and is easy to operate and highly practical. Attached Figure Description

[0025] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.

[0026] Figure 1 This is a front view of the automatic valve plate splitting mechanism of this utility model;

[0027] Figure 2 Rear view of the structure of the automatic valve plate splitting mechanism of this utility model Figure 1 ;

[0028] Figure 3 Rear view of the structure of the automatic valve plate splitting mechanism of this utility model Figure 2 ;

[0029] Figure 4 This is an exploded view of the automatic valve plate splitting mechanism of this utility model;

[0030] Figure 5 This is a structural cross-sectional view of the feeding unit and the dispensing unit of this utility model;

[0031] Figure 6 This is a cross-sectional view of the guide unit of this utility model. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0033] One embodiment of this application provides an automatic valve plate splitting mechanism, such as... Figures 1-6 As shown, it includes: frame 1, which serves as a support;

[0034] Power unit 2 is connected to frame 1;

[0035] The feeding unit 3 is connected to the frame 1;

[0036] Material sorting unit 4 is connected to frame 1; material sorting unit 4 is connected to power unit 2, and material sorting unit 4 cooperates with feeding unit 3.

[0037] Furthermore, in this embodiment, the power unit 2 includes a power section 21, which is a cylinder. Its structure is existing technology and will not be described in detail here. The fixing part of the power section 21 is connected to the frame 1 through the first connecting plate 22.

[0038] Specifically, in this embodiment, the feeding unit 3 includes a feeding base 31, which is connected to the frame 1. The feeding base 31 has a connecting through hole, and a feeding cylinder 32 is connected to the connecting through hole. A feeding through hole 321 for valve plates to pass through is opened in the middle of the feeding cylinder 32, and the feeding through hole 321 penetrates the feeding cylinder 32. To facilitate continuous feeding of stacked valve plates, a feeding guide tube 322 is connected to the feeding through hole 321, and the diameter of the feeding guide tube 322 is the same as the diameter of the feeding through hole 321. An observation hole 323 is opened on the side of the feeding guide tube 322 to facilitate viewing the number of valve plates inside the feeding guide tube 322. As an example, there are two connecting through holes, spaced apart. The number of corresponding feeding cylinders 32 and feeding guide tubes 322 is the same as the number of connecting through holes, thus enabling simultaneous feeding of multiple valve plates and improving production efficiency.

[0039] Furthermore, in this embodiment, as Figure 1 and Figure 4As shown, it also includes a connecting base 7, on which the feeding base 31 is connected, and the connecting base 7 is connected to the frame 1; a sliding groove 71 is provided on the connecting base 7; a sliding plate 72 is slidably connected to the sliding groove 71, one end of the sliding plate 72 is connected to the movable end of the power unit 21; the other end of the sliding plate 72 is connected to the material distribution unit 4; the power unit 21 drives the sliding plate 72 to slide on the connecting base 7, thereby driving the material distribution unit 4 to move outward or return to its original position.

[0040] Specifically, in this embodiment, such as Figures 1-4 As shown, the material distribution unit 4 is located below the material feeding unit 3; the material distribution unit 4 includes a material distribution base 41, which is connected to the other end of the sliding plate 72; the material distribution base 41 is provided with a receiving space 42 corresponding to the material feeding through hole 321, and a guide column 43 is provided in the receiving space 42. When the material distribution base 41 is located directly below the material feeding base 31, the guide column 43 is located directly below the material feeding through hole 321. There is a preset distance between the upper surface of the guide column 43 and the lower end face of the material feeding through hole 321. The preset distance is determined by the thickness of the valve plate. For example, when two valve plates need to be divided together, the preset distance is the thickness of the two valve plates.

[0041] Under normal conditions, the material distribution base 41 is located directly below the material feeding base 31. The stacked valve pieces enter the material feeding through hole 321 through the material feeding guide tube 322 and fall onto the upper surface of the guide column 43. Then, driven by the power unit 21, the power unit 21 drives the sliding plate 72 to move outward on the connecting base 7, causing the material distribution base 41 to move outward and drive the guide column 43 away from the material feeding base 31. At this time, the separated valve pieces are on the guide column 43, which is convenient for the next process to remove.

[0042] Furthermore, when the guide column 43 is not directly below the feeding base 31, it can temporarily block the feeding through hole 321. The feeding base 41 is connected to a sliding sealing plate 44. When the guide column 43 moves outward, the sliding sealing plate 44 can block the feeding through hole 321. When the guide column 43 returns to the initial position, the sliding sealing plate 44 moves away from the feeding through hole 321, that is, the feeding through hole 321 is opened, and feeding continues.

[0043] Furthermore, in this embodiment, in order to allow the number of valve plates on the guide column 43 to be distributed according to actual needs, a first threaded hole is provided at the bottom of the guide column 43; an adjusting shaft 46 is rotatably connected to the accommodating space 42 via a connecting bearing 45. One end of the adjusting shaft 46 is threadedly connected to the first threaded hole of the guide column 43, and the other end of the adjusting shaft 46 extends to the outside of the accommodating space 42 and is connected to an adjusting wheel 47. By rotating the adjusting wheel 47, the adjusting shaft 46 is screwed in or out of the first threaded hole of the guide column 43, thereby allowing the guide column 43 to move closer or further away from the inner bottom of the accommodating space 42, so that the preset distance between the guide column 43 and the feeding through hole 321 can be adjusted.

[0044] Furthermore, in this embodiment, as Figure 4 As shown, it also includes a guide slider 48, which is connected to the guide column 43. The guide slider 48 cooperates with the side of the receiving space 42, and the guide slider 48 facilitates the movement of the guide column 43.

[0045] Furthermore, in this embodiment, a set screw 49 is also included. The set screw 49 is connected to the set thread hole 431 of the guide post 43. The set thread hole 431 is connected to the first thread hole. When the guide post 43 reaches the preset position, the set screw 49 cooperates with the adjusting shaft 46 to fix the guide post 43 relatively within the receiving space 42.

[0046] Furthermore, in this embodiment, as Figure 1 and Figure 6 As shown, it also includes a guide unit 5, which makes the material distribution unit 4 move more smoothly away from the feeding unit 3; the guide unit 5 includes a guide frame 51 connected to the material distribution base 41, the guide frame 51 is provided with a connecting groove 54, and a guide bearing 53 is connected in the connecting groove 54 through a connecting shaft 52, the guide bearing 53 is in contact with the upper surface of the feeding base 31 of the feeding unit 3.

[0047] Furthermore, in another embodiment, such as Figure 1 As shown, it also includes a linkage unit 6, which is connected to the frame 1. The linkage unit 6 includes a linkage bracket 61, on which a linkage shaft 62 is rotatably connected. One end of the linkage shaft 62 is connected to a handle linkage 63, and the other end of the linkage shaft 62 is connected to a shift fork 65. The other end of the shift fork 65 is movably connected to a sliding plate 72. The sliding plate 72 has a clearance mounting elongated hole 721, and the other end of the shift fork 65 is movably connected to a pin 64 located in the clearance mounting elongated hole 721.

[0048] It should be noted that when the power unit 21 is unusable, the power unit 21 should be removed and the material distribution unit 4 can also be discharged by the linkage unit 6. That is, the linkage unit 6 is also a type of power unit 2.

[0049] In this embodiment, material is fed through the feeding guide tube 322, which has an observation hole 323. If the material is lower than the position of the observation hole 323, more material is added. The power unit 21 is connected to the sliding plate 72, which drives the sliding plate 72 to make linear reciprocating motion. The adjusting wheel 47 is adjusted to form a height difference between the guide column 43 and the lower end face of the feeding through hole 321 to confirm the number of valve plates. During the opposite movement of the feeding unit 3 and the distributing unit 4, the valve plates will be automatically taken out according to the required number. The operation is convenient and the practicality is strong.

[0050] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0051] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0052] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0053] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0054] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.

[0055] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0056] The above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall be covered by the present utility model.

Claims

1. An automatic dicing mechanism of a valve plate, characterized by comprising: It includes: Frame; Power unit, connected to the frame; Feeding unit, connected to the frame; Distribution unit, the distribution unit is connected to the frame; The distribution unit is connected with the power unit, and the distribution unit cooperates with the feeding unit; The feeding unit includes a feeding base connected to the frame; a connecting through hole is formed in the feeding base; a feeding cylinder is connected to the connecting through hole; a feeding through hole for valve plate is formed in the middle of the feeding cylinder; and the feeding through hole penetrates the feeding cylinder; The distribution unit is located below the feeding unit; the distribution unit includes a distribution base connected to the other end of the sliding plate; the distribution base is provided with a receiving space corresponding to the feeding through hole; a guide column is arranged in the receiving space; the upper surface of the guide column and the lower end surface of the feeding through hole have a predetermined distance; a sliding sealing plate is connected to the distribution base; when the guide column moves outward, the sliding sealing plate can block the feeding through hole; It also includes a connecting base, the feeding base is connected to the connecting base, and the connecting base is connected to the frame; a sliding groove is formed in the connecting base; a sliding plate is slidably connected to the sliding groove; one end of the sliding plate is connected to the movable end of the power unit; and the other end of the sliding plate is connected to the distribution unit.

2. The automatic valving mechanism of claim 1, wherein, A first threaded hole is formed in the bottom of the guide column; an adjusting shaft is rotatably connected to the receiving space through a connecting bearing; one end of the adjusting shaft is threadedly connected to the first threaded hole of the guide column; and the other end of the adjusting shaft extends to the outside of the receiving space and is connected to an adjusting wheel.

3. The automatic dicing mechanism of claim 2, wherein, It also includes a guide slider connected to the guide column, which cooperates with the side of the receiving space.

4. The automatic dicing mechanism of claim 2, wherein, It also includes a tight screw connected to the tight threaded hole of the guide column, which communicates with the first threaded hole; when the guide column reaches the predetermined position, the tight screw cooperates with the adjusting shaft.

5. The automatic valving mechanism of claim 1 wherein, It also includes a guide unit, which includes a guide frame connected to the distribution base; a connecting groove is formed in the guide frame; a guide bearing is connected to the connecting groove through a connecting shaft; and the guide bearing is connected to the upper surface of the feeding base of the feeding unit.

6. The automatic valving mechanism of claim 1, wherein, It also includes a connecting rod unit connected to the frame; the connecting rod unit includes a connecting rod support; a connecting rod shaft is rotatably connected to the connecting rod support; one end of the connecting rod shaft is connected to a handle connecting rod; the other end of the connecting rod shaft is connected to a shift fork; the other end of the shift fork is movably connected to the sliding plate; a long slot is formed in the sliding plate; and the other end of the shift fork is movably connected to a pin shaft arranged in the long slot.

7. The automatic valving mechanism of claim 1 wherein, The power unit includes a power part, the fixed part of the power part is connected to the frame through a first connecting plate, and the movable end of the power part is connected to one end of the sliding plate.

8. The automatic valving mechanism of claim 1, wherein, An feeding guide pipe is connected to the feeding through hole, and the diameter of the feeding guide pipe is the same as that of the feeding through hole.

9. The automatic valving mechanism of claim 8, wherein, An observation hole is formed in the side of the feeding guide pipe.

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