Metal filler hoop forming equipment

Abstract

The utility model discloses metal filler hoop forming equipment, which relates to the technical field of metal filler production and comprises a mounting frame and an automatic hoop welding and forming device. The hoop automatic welding forming device comprises a mounting plate, a forming roll shaft, a hydraulic telescopic rod, an arc-shaped pressing plate, an electric telescopic rod and a welding gun, the mounting plate is fixedly connected to the top of the mounting frame, the forming roll shaft is rotatably connected to the interior of the mounting plate, the hydraulic telescopic rod is fixedly mounted at the top of the mounting frame, and the arc-shaped pressing plate is fixedly connected to the output end of the hydraulic telescopic rod; the electric telescopic rod is fixedly mounted on the surface of the mounting plate and fixedly connected to the output end of the electric telescopic rod, automatic feeding is achieved through the two conveying rollers, auxiliary positioning can be achieved through the arc-shaped pressing plate, and a net ring is automatically welded and formed through the welding gun; a worker only needs to stand on one side to slide the formed net ring towards the rear side to be separated from the surface of the forming roller shaft.

Description

Technical Field

[0001] This utility model relates to the field of metal packing production technology, and in particular to a metal packing mesh ring forming equipment. Background Technology

[0002] Metal packing materials include perforated plate corrugated packing, plate mesh corrugated packing, perforated plate corrugated packing, wire mesh corrugated packing, and annular corrugated packing. Wire mesh corrugated packing represents a significant milestone in the development of structured packing materials. This type of packing is composed of corrugated wire mesh sheets arranged at an angle of 30° or 50°, with adjacent sheets facing opposite directions. During filling in the column, the upper and lower packing discs are stacked at a 90° stagger. It boasts advantages such as high efficiency, low pressure drop, and high throughput. Products include BX and CY types, and it is commonly used in vacuum distillation, atmospheric distillation, and absorption processes for difficult-to-separate and heat-sensitive systems.

[0003] Currently, existing mesh packing forming devices require a forming roller. Workers must place the mesh packing on the roller, then bend the material with their fingers to wind it around the roller. Finally, a welding torch is used to weld the mesh packing at the connection points to complete the forming process. This method requires worker assistance with feeding and welding while the worker presses the material with their fingers, which not only affects worker safety but also reduces the efficiency of mesh packing production. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a metal filler mesh ring forming equipment that can solve the problem of requiring manual assistance in feeding and welding with a welding gun while the manual worker presses the material with their fingers, which not only affects the safety of the workers, but also reduces the production efficiency of the mesh ring.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a metal filler mesh ring forming device, comprising a mounting frame and an automatic mesh ring welding and forming device; the automatic mesh ring welding and forming device comprises a mounting plate, a forming roller shaft, a hydraulic telescopic rod, an arc-shaped pressure plate, an electric telescopic rod, and a welding gun; the mounting plate is fixedly connected to the top of the mounting frame, the forming roller shaft is rotatably connected to the inside of the mounting plate, the hydraulic telescopic rod is fixedly installed on the top of the mounting frame, the arc-shaped pressure plate is fixedly connected to the output end of the hydraulic telescopic rod, the electric telescopic rod is fixedly installed on the surface of the mounting plate, and the electric telescopic rod is fixedly connected to the output end of the electric telescopic rod.

[0006] Preferably, a support rod is fixedly connected to the top of the mounting frame, and a conveyor tray is mounted on the surface of the support rod.

[0007] Preferably, the top of the mounting frame is fixedly connected to two support frames, and the interior of the two support frames is rotatably connected to two conveying rollers.

[0008] Preferably, the rear ends of the two conveying rollers extend to the outside of the rear support frame, and a worm gear is fixedly connected to the rear ends of both conveying rollers.

[0009] Preferably, a drive motor is fixedly mounted on the top of the mounting bracket, and a worm gear is fixedly connected to the output end of the drive motor. The worm gear is meshed with two worm wheels.

[0010] Preferably, a slide is fixedly connected to the top of the mounting bracket.

[0011] Preferably, a cylinder is fixedly mounted on the top of the mounting bracket, and a cutting blade is fixedly connected to the output end of the cylinder.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This metal filler mesh ring forming equipment automatically feeds materials through two conveyor rollers and can be positioned with the assistance of an arc-shaped pressure plate. It automatically welds the mesh ring into shape using a welding gun. The operator only needs to stand on one side and slide the formed mesh ring backward to detach it from the surface of the forming roller. This not only improves the safety of the operator but also speeds up the production efficiency of the mesh ring. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is a schematic diagram of the overall structure of a metal filler mesh ring forming device according to the present invention;

[0016] Figure 2 This is a schematic diagram of the front structure of a metal filler mesh ring forming device according to the present invention;

[0017] Figure 3 This is a schematic diagram of the left side structure of a metal filler mesh ring forming device according to the present invention;

[0018] Figure 4 This is a schematic diagram of the surface structure of the mounting bracket of this utility model.

[0019] Reference numerals: 1. Mounting bracket; 2. Support rod; 3. Conveyor tray; 4. Support frame; 5. Conveyor roller; 6. Worm gear; 7. Drive motor; 8. Worm; 9. Slide table; 10. Mounting plate; 11. Forming roller shaft; 12. Hydraulic telescopic rod; 13. Arc-shaped pressure plate; 14. Electric telescopic rod; 15. Welding torch; 16. Cylinder; 17. Cutting blade. Detailed Implementation

[0020] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0021] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0023] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0024] Please see Figure 1-4 This utility model provides a technical solution: a metal filler mesh ring forming device, including a mounting frame 1 and an automatic mesh ring welding and forming device. A support rod 2 is fixedly connected to the top of the mounting frame 1, and a conveyor plate 3 is installed on the surface of the support rod 2. Two support frames 4 are fixedly connected to the top of the mounting frame 1. Two conveyor rollers 5 are rotatably connected inside the two support frames 4. The rear ends of the two conveyor rollers 5 extend to the outside of the rear support frame 4. A worm wheel 6 is fixedly connected to the rear ends of the two conveyor rollers 5. A drive motor 7 is fixedly installed on the top of the mounting frame 1. A worm 8 is fixedly connected to the output end of the drive motor 7. The worm 8 is meshed with both worm wheels 6. A slide table 9 is fixedly connected to the top of the mounting frame 1.

[0025] After the worker installs the conveyor plate 3 on the surface of the support rod 2, the worker pulls out the wire mesh material wrapped on the surface of the conveyor plate 3 and gradually moves it to the right, so that the wire mesh material passes through the inside of the two conveyor rollers 5. At this time, the two conveyor rollers 5 are pressed against the upper and lower surfaces of the wire mesh material. Then, after the worker starts the drive motor 7, the output end of the drive motor 7 rotates, which drives the worm 8 to rotate. The rotation of the worm 8 drives the two worm wheels 6 to rotate simultaneously. The rotation of the two worm wheels 6 drives the two conveyor rollers 5 to rotate simultaneously and gradually convey the material to the right.

[0026] The automatic welding and forming device for wire mesh includes a mounting plate 10, a forming roller 11, a hydraulic telescopic rod 12, an arc-shaped pressure plate 13, an electric telescopic rod 14, and a welding torch 15. The mounting plate 10 is fixedly connected to the top of the mounting frame 1, the forming roller 11 is rotatably connected to the inside of the mounting plate 10, the hydraulic telescopic rod 12 is fixedly installed on the top of the mounting frame 1, the arc-shaped pressure plate 13 is fixedly connected to the output end of the hydraulic telescopic rod 12, and the electric telescopic rod 14 is fixedly installed on the surface of the mounting plate 10 and is fixedly connected to the output end of the electric telescopic rod 14.

[0027] A cylinder 16 is fixedly mounted on the top of the mounting bracket 1, and a cutting blade 17 is fixedly connected to the output end of the cylinder 16.

[0028] The wire mesh material gradually moves to the right and passes under the cutting blade 17. When the right end of the wire mesh material reaches the surface of the arc-shaped pressure plate 13, the material automatically bends and wraps around the surface of the forming roller 11 as it moves to the right. At this time, the hydraulic telescopic rod 12 is activated and drives the arc-shaped pressure plate 13 to move to the left to squeeze the wire mesh material and make it stick tightly to the surface of the forming roller 11. Finally, the output end of the electric telescopic rod 14 slides diagonally downward to drive the welding gun 15 to slide and weld the connection position of the wire mesh. After the wire mesh is welded, the operator can start... The output shaft of the cylinder 16 moves downward, which drives the cutting blade 17 to move downward to cut the wire mesh material. Finally, the worker slides the formed wire mesh backward to detach it from the surface of the forming roller 11, thus completing the wire mesh forming. This wire mesh processing and forming method can be automatically fed by two conveyor rollers 5 and can be positioned with the assistance of the arc-shaped pressure plate 13. The wire mesh is automatically welded by the welding gun 15. The worker only needs to stand on one side and slide the formed wire mesh backward to detach it from the surface of the forming roller 11. This not only improves the safety of the worker, but also speeds up the production and forming efficiency of the wire mesh.

[0029] Working Principle: This metal filler mesh ring forming equipment pulls the mesh ring material wrapped on the surface of the conveyor disc 3 out and gradually moves it to the right, allowing the mesh ring material to pass through the inner sides of the two conveyor rollers 5. After the operator starts the drive motor 7, the output end of the drive motor 7 rotates, which drives the worm gear 8 to rotate. The rotation of the worm gear 8 drives the two worm wheels 6 to rotate simultaneously. The rotation of the two worm wheels 6 drives the two conveyor rollers 5 to rotate simultaneously and gradually convey the material to the right. When the right end of the mesh ring material moves to the surface of the arc-shaped pressure plate 13, because the surface of the arc-shaped pressure plate 13 is arc-shaped, the mesh ring material gradually moves to the right and automatically forms a mesh ring. The wire mesh is bent and wound onto the surface of the forming roller 11. At this time, the hydraulic telescopic rod 12 is activated and drives the arc-shaped pressure plate 13 to move to the left to squeeze the wire mesh material and make it stick tightly to the surface of the forming roller 11. Finally, the output end of the electric telescopic rod 14 slides diagonally downward to drive the welding gun 15 to slide and weld the connection position of the wire mesh. After the wire mesh is welded, the operator can activate the cylinder 16. The output shaft of the cylinder 16 moves downward to drive the cutting blade 17 to move downward to cut the wire mesh material. Finally, the operator slides the formed wire mesh backward to detach it from the surface of the forming roller 11, thus completing the forming of the wire mesh.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A metal filler web loop forming apparatus characterized by, Include: mounting frame (1) and net ring automatic welding forming device; The net ring automatic welding forming device comprises a mounting plate (10), a forming roller shaft (11), a hydraulic telescopic rod (12), an arc-shaped pressing plate (13), an electric telescopic rod (14) and a welding gun (15), the mounting plate (10) is fixedly connected to the top of the mounting frame (1), the forming roller shaft (11) is rotatably connected to the inside of the mounting plate (10), the hydraulic telescopic rod (12) is fixedly installed on the top of the mounting frame (1), the arc-shaped pressing plate (13) is fixedly connected to the output end of the hydraulic telescopic rod (12), the electric telescopic rod (14) is fixedly installed on the surface of the mounting plate (10), and the electric telescopic rod (14) is fixedly connected to the output end of the electric telescopic rod (14).

2. A metal filler mesh forming apparatus according to claim 1, wherein: The top of the mounting frame (1) is fixedly connected with a supporting rod (2), and the surface of the supporting rod (2) is provided with a conveying disc (3).

3. A metal filler mesh forming apparatus as defined in claim 1, wherein: The top of the mounting frame (1) is fixedly connected with two supporting frames (4), and the inside of the two supporting frames (4) is rotatably connected with two conveying sticks (5).

4. A metal filler mesh forming apparatus according to claim 3, wherein: The rear end of the two conveying sticks (5) extends to the outside of the rear supporting frame (4), and the rear end of the two conveying sticks (5) is fixedly connected with a worm wheel (6).

5. A metal filler mesh forming apparatus as defined in claim 4, wherein: The top of the mounting frame (1) is fixedly connected with a driving motor (7), the output end of the driving motor (7) is fixedly connected with a worm gear (8), and the worm gear (8) is meshed with the two worm wheels (6).

6. A metal filler mesh forming apparatus as defined in claim 1, wherein: The top of the mounting frame (1) is fixedly connected with a sliding table (9).

7. A metal filler mesh forming apparatus as defined in claim 1, wherein: The top of the mounting frame (1) is fixedly connected with a cylinder (16), and the output end of the cylinder (16) is fixedly connected with a cutting blade (17).

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