Automatic blanking device for side edges of four-edge saw

By combining the air blowing unit and the feeding baffle, the problem of manually separating the waste material from the board after cutting is solved, thus realizing automatic waste material feeding and reducing labor costs.

CN223989573UActive Publication Date: 2026-03-13ZHEJIANG LIANYANG POLYMER MATERIALS CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

In existing technologies, after the board is cut, the board and the waste material are closely attached, requiring specialized personnel to manually cut the material, which increases labor costs and labor intensity.

Method used

An air blowing unit blows the waste to both sides, and a discharge baffle guides the waste to be automatically discharged. The combination of the air blowing unit and the discharge baffle enables the automatic separation and discharge of waste.

Benefits of technology

It achieves automatic separation of boards and waste materials, reducing manual input and lowering labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic blanking device for the side edge of a four-side saw, which relates to the technical field of plate production, and comprises a conveyor belt, the conveyor belt comprises a rack and a conveying roller, the automatic blanking device also comprises a blowing unit and a blanking baffle, the blowing unit is arranged on the inner side wall of the rack, and the blanking baffle is arranged on the outer side wall of the rack. The waste materials on the conveying rollers are moved to the two sides through the air blowing unit and discharged through the discharging baffle. According to the side edge automatic discharging device of the four-edge saw, waste materials on the conveying rollers of the conveying belt can be blown to the two sides through the blowing unit, then the waste materials are further guided through the discharging baffle, the waste materials are guided to the outer portion of the machine frame through the discharging baffle, and therefore the waste materials are discharged out of the machine frame. And therefore, automatic discharging of the waste materials can be achieved, labor input is reduced, and labor cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal production technology, and more specifically to an automatic side feeding device for a four-sided saw. Background Technology

[0002] Foam core material is one of the key materials in the blade structure of wind turbine blades. It is mainly used in the sandwich structure inside the blade (such as the web, main beam or shell area). The "sandwich structure" design (i.e. two layers of panels sandwiching a core material) is used to improve the stiffness, strength and buckling resistance of the blade, while reducing the overall weight. The foam core material production process requires cutting the panels.

[0003] According to utility model patent application CN210817705U, published on June 23, 2020, an automatic feeding machine is disclosed, including a cutting platform, a storage platform, and a feeding / unloading device. The feeding / unloading device includes support frames at both ends, two parallel crossbeams mounted between the two support frames, a translation device, and a material-picking device. The translation device includes a mounting plate, a first rack, and a first servo motor. The material-picking device includes a pneumatic suction cup and a cylinder. The cutting platform and storage platform are arranged side-by-side below the crossbeams. A limiter and a pushing device are installed on the cutting platform. The pushing device includes a second servo motor, a second rack, and a pushing plate. Its main technical advantages are: eliminating the need for manual handling and placement, greatly reducing labor intensity; and automatically handling and accurately positioning the materials, ensuring dimensional accuracy and uniformity, and improving work efficiency.

[0004] In existing technologies, after the flat cutting process of foam boards or balsa wood boards, the edges of the boards need to be cut. A four-sided saw can be used to cut the sides of the boards. However, after cutting, the boards and scrap are closely attached, and special personnel are needed to manually drop the scrap when unloading. To address this issue, an automatic side unloading device for four-sided saws is proposed, aiming to solve the problem in existing technologies where the boards and scrap are closely attached after cutting, requiring special personnel to manually drop the scrap when unloading. Utility Model Content

[0005] The purpose of this invention is to provide an automatic side-feeding device for a four-sided saw, which aims to solve the problem in the prior art where, after the board is cut, the board and the scrap are closely attached, and special personnel are needed to manually drop the scrap during the feeding process.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automatic side-feeding device for a four-sided saw includes a conveyor belt, which includes a frame and conveyor rollers, as well as an air blowing unit and a feeding baffle. The air blowing unit is disposed on the inner side wall of the frame, and the feeding baffle is disposed on the outer side wall of the frame. The air blowing unit moves the waste material on the conveyor rollers to both sides and feeds it through the feeding baffle.

[0008] Preferably, the air blowing unit includes a mounting base, a rotating baffle, and a nozzle. The mounting base is fixedly installed on the inner wall of the frame, the rotating baffle is rotatably connected to the mounting base, and the nozzle is fixedly installed on the rotating baffle.

[0009] Preferably, the mounting base has an arc-shaped groove, the rotating baffle has a connecting groove, a connecting bolt is slidably connected in the arc-shaped groove, and the rotating baffle is connected to the connecting bolt through the connecting groove.

[0010] Preferably, the feeding baffle includes a straight portion and an inclined portion, the straight portion and the inclined portion are distributed at a certain angle, and the inclined portion has a feeding side.

[0011] Preferably, the outer wall of the frame is provided with an installation groove, and the discharge baffle is provided with fastening screws, and the discharge baffle is connected to the installation groove by fastening screws.

[0012] Preferably, a guide roller is rotatably connected to the frame.

[0013] In the above technical solution, the automatic side feeding device for a four-sided saw provided by this utility model has the following beneficial effects:

[0014] This utility model uses an air blowing unit to blow waste material on the conveyor rollers of the conveyor belt to both sides, and then guides the waste material further through a discharge baffle to the outside of the frame, thereby realizing automatic waste material discharge, reducing manual input and lowering labor costs. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;

[0017] Figure 2 This is a partial planar structural schematic diagram provided for an embodiment of the present utility model;

[0018] Figure 3 This is a three-dimensional schematic diagram of the air blowing unit provided in an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the air blowing unit assembly structure provided in an embodiment of the present utility model;

[0020] Figure 5 This is a schematic diagram of the assembly structure of the feeding baffle provided in an embodiment of the present utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Conveyor belt; 11. Frame; 12. Conveyor roller; 13. Guide roller; 14. Mounting chute; 15. Connecting roller; 2. Air blowing unit; 21. Mounting base; 22. Rotating baffle; 23. Nozzle; 24. Arc-shaped waist groove; 25. Connecting chute; 26. Connecting bolt; 3. Discharge baffle; 31. Straight section; 32. Inclined section; 33. Discharge side. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] Please see Figure 1 —5, an automatic side unloading device for a four-sided saw, including a conveyor belt 1, the conveyor belt 1 including a frame 11 and a conveyor roller 12, and also including an air blowing unit 2 and a unloading baffle 3. The air blowing unit 2 is disposed on the inner side wall of the frame 11, and the unloading baffle 3 is disposed on the outer side wall of the frame 11. The waste material on the conveyor roller 12 is moved to both sides by the air blowing unit 2 and unloaded by the unloading baffle 3.

[0025] Specifically, the conveyor belt 1 is a conventional conveying device in the prior art, including a frame 11 and several conveyor rollers 12. These rollers are arranged in a linear array on the frame 11. A transmission mechanism is installed within the frame 11, maintaining a transmission connection with the several conveyor rollers 12. The transmission mechanism can drive the several conveyor rollers 12 to rotate, thereby achieving the function of conveying materials. It should be noted that the specific structure and driving principle of the transmission mechanism are conventional technologies and will not be elaborated upon here.

[0026] As an embodiment of the present invention, a connecting roller 15 is rotatably connected to the frame 11. The connecting roller 15 is set on the frame 11 close to the material conveying direction, which can support the material and provide guidance for the material, so that the material moves more smoothly from the four-sided saw to the conveyor belt 1.

[0027] It should be noted that the connecting roller 15 can be connected to the transmission mechanism on the frame 11 to ensure that the material can be conveyed.

[0028] As an embodiment of the present invention, an air blowing unit 2 is provided inside the frame 11. Specifically, there are several air blowing units 2, which are symmetrically distributed inside the frame 11. Specifically, the air blowing units 2 on one side inside the frame 11 are arranged in a linear array. A discharge baffle 3 is fixedly installed on the outer wall of the frame 11 along its length.

[0029] During use, the board and waste material cut by the four-sided saw are conveyed by the conveyor roller 12. Due to the cutting, there is a certain gap between the waste material and the board. The air blowing unit 2 blows air into the gap between the waste material and the board, causing the waste material to move to the side of the frame 11. When the waste material moves to the discharge baffle 3, the discharge baffle 3 further guides the waste material and discharges it, realizing the automatic separation of waste material and board material.

[0030] This utility model uses an air blowing unit 2 to blow the waste material on the conveyor roller 12 of the conveyor belt 1 to both sides, and then guides the waste material further through the discharge baffle 3 to the outside of the frame 11, thereby realizing automatic waste material discharge, reducing manual input and lowering labor costs.

[0031] As an embodiment of this utility model, the air blowing unit 2 includes a mounting base 21, a rotating baffle 22, and a nozzle 23. Specifically, the mounting base 21 has a "T"-shaped structure, and the bottom of the mounting base 21 is fixedly mounted to the inner wall of the frame 11 by bolts. An arc-shaped groove 24 is provided on the outer wall of the mounting base 21. The rotating baffle 22 has an "L"-shaped structure, and a connecting groove 25 is provided on the outer wall of the "L"-shaped side of the rotating baffle 22. A connecting bolt 26 is slidably connected inside the arc-shaped groove 24. The connecting groove 25 on the rotating baffle 22 is connected to... The connecting bolt 26 connects the mounting base 21 and the rotating baffle 22, allowing for quick adjustment of the mounting position and angle of the rotating baffle 22 on the mounting base 21. When it is necessary to adjust the mounting position and angle of the rotating baffle 22, simply loosen the connecting bolt 26 to keep the rotating baffle 22 in a movable connection with the mounting base 21. At this time, the position and angle of the rotating baffle 22 on the arc-shaped groove 24 can be adjusted. After adjustment, tighten the connecting bolt 26 to keep the rotating baffle 22 and the mounting base 21 secure.

[0032] A connection hole is provided on one side of the outer wall of the rotating baffle 22 with an "L" shape. The nozzle 23 is fixedly installed in the connection hole. The nozzle 23 can be connected to an external air pump to ensure sufficient air pressure to blow the waste to both sides.

[0033] As a further embodiment provided by this utility model, such as Figure 5As shown, the discharge baffle 3 includes a straight portion 31 and an inclined portion 32. Specifically, the straight portion 31 is connected to the inclined portion 32, and the straight portion 31 and the inclined portion 32 are distributed at a certain angle. Preferably, the angle between the straight portion 31 and the inclined portion 32 is acute, so that the waste material located on the inclined portion 32 can move along the top of the inclined portion 32 under the action of gravity, causing the waste material to fall off the inclined portion 32 automatically. The waste material can be collected by a dedicated collection frame outside the frame 11. The wall is provided with a mounting groove 14, and a fastening screw is connected to the outer wall of the straight part 31. The straight part 31 is connected to the mounting groove 14 by the fastening screw. The connection between the fastening screw and the mounting groove 14 allows the installation position of the discharge baffle 3 on the frame 11 to be adjusted for actual production. The inclined part 32 is provided with a discharge side 33. Specifically, the discharge side 33 is inclined, that is, the inclined part 32 has a trapezoidal or triangular structure on the plane, which facilitates the discharge of waste material.

[0034] Working principle:

[0035] After the four-sided saw cuts the board, waste material is left on both sides of the board. The waste material is completely separated from the board, but at this time the waste material and the board are in a close fit. Under the conveying action of the four-sided saw, the board and waste material are conveyed towards the conveyor belt 1.

[0036] As the sheet metal and waste material move on the conveyor roller 12, the air blowing unit 2 blows air outward through the air pump. When the sheet metal and waste material move to the vicinity of the air blowing unit 2, the air blown out by the air blowing unit 2 blows out between the sheet metal and waste material and pushes the waste material to both sides, pushing the waste material onto the discharge baffle 3.

[0037] After the waste material moves onto the discharge baffle 3, it is further guided by the inclined part 32 with a slanted cutting angle to discharge the waste material.

[0038] Those skilled in the art will understand that other similar connection methods can also achieve this utility model. For example, welding, bonding, or screwing.

[0039] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A four-side saw side edge automatic unloading device, comprising a conveyor belt (1), the conveyor belt (1) comprising a rack (11) and a conveying roller (12), characterized in that, It also includes blowing unit (2) and blanking baffle (3), blowing unit (2) is set up in the inner wall of rack (11), blanking baffle (3) is set up in the outer wall of rack (11), through blowing unit (2) the waste on the conveying roller (12) is moved to both sides, and is discharged through blanking baffle (3).

2. The automatic side edge discharging device of a four-side saw according to claim 1, characterized in that, The blowing unit (2) includes a mounting seat (21), a rotating baffle (22) and a spray head (23), the mounting seat (21) is fixedly installed on the inner wall of the rack (11), the rotating baffle (22) is rotatably connected to the mounting seat (21), and the spray head (23) is fixedly installed on the rotating baffle (22).

3. The automatic side edge discharging device of a four-side saw according to claim 2, characterized in that, The mounting seat (21) is provided with an arc waist groove (24), the rotating baffle (22) is provided with a connecting sliding groove (25), the arc waist groove (24) is slidably connected with a connecting bolt (26), and the rotating baffle (22) is connected with the connecting bolt (26) through the connecting sliding groove (25).

4. The automatic side edge discharging device of a four-side saw according to claim 1, characterized in that, The blanking baffle (3) includes a flat portion (31) and an inclined portion (32), the flat portion (31) and the inclined portion (32) are distributed at a certain angle, and the inclined portion (32) has a blanking side edge (33).

5. The automatic side edge discharging device of a four-side saw according to claim 1, characterized in that, The outer wall of the rack (11) is provided with a mounting sliding groove (14), the blanking baffle (3) is provided with a fastening screw, and the blanking baffle (3) is connected in the mounting sliding groove (14) through the fastening screw.

6. The automatic side edge discharging device of a four-side saw according to claim 1, characterized in that, The rack (11) is rotatably connected with a guide roller (13).

Citation Information

Patent Citations

  • Automatic blanking machine

    CN210817705U