Automatic device with trimming and grooving functions

Abstract

The utility model discloses an automation device with trimming and slotting functions, which comprises a working table and a trimming and slotting mechanism, a cross beam is fixedly mounted at the top of the working table, a pressing component is arranged at the bottom of the upper end of the cross beam, and the trimming and slotting mechanism is arranged on one side of the working table. The trimming and grooving mechanism comprises an X-axis driving mechanism and two sets of turning heads used for grooving or trimming the plate, a height adjusting structure is installed on the X-axis driving mechanism, a Y-axis driving mechanism is installed on the height adjusting structure, and a distance adjusting mechanism used for adjusting the distance between the two turning heads is arranged on the Y-axis driving mechanism. According to the utility model, the plate can be slotted according to needs through the arranged trimming and slotting mechanism, or the top and the bottom of the plate can be trimmed at the same time, and the slotting depth and the trimming depth of the plate can be adjusted according to needs through the arranged Y-axis driving mechanism so as to adapt to different splicing requirements.

Description

Technical Field

[0001] This utility model relates to the technical field of wood processing equipment, and in particular to an automated device with trimming and grooving functions. Background Technology

[0002] When splicing wooden boards, a side groove is cut out on one side of one of the boards, and then the top and bottom edges of one side of another board are trimmed to create a male end. When splicing, the male end is inserted into the female end to complete the splicing of the wooden boards.

[0003] Chinese patent CN203449416U discloses a wood side grooving machine, including a frame, a base, a crossbar, a fixed cylinder, and a saw holder. A worktable for placing wood is set on the base, and the crossbar is set above the worktable. The crossbar has a transverse strip groove with a T-shaped cross section. The fixed cylinder slides on a guide rail, and a pressure block is set at the bottom end of the piston rod. A saw blade is set on the saw holder, which moves laterally on the frame and grooves the side of the wood block during the movement. A ruler indicating the transverse position is set on the crossbar, and a longitudinal through hole is opened on the crossbar. A through hole is set on the protrusion, and a pin passes through the through hole and the through hole to firmly fix the cylinder to the crossbar.

[0004] The aforementioned grooving machine can adjust the position of multiple fixed cylinders according to the type and size of the wood, so that the wood is pressed firmly onto the worktable.

[0005] However, in actual use, the above-mentioned grooving machine only has the function of grooving and cannot perform edge trimming operations on the board. Moreover, it cannot adjust the grooving position of the board according to the thickness of the board, and its applicability is poor.

[0006] To address this, an automated device with trimming and grooving functions is proposed. Utility Model Content

[0007] The purpose of this invention is to provide an automated device with trimming and grooving functions, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0008] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0009] An automated device with trimming and grooving functions includes a workbench and a trimming and grooving mechanism. A crossbeam is fixedly installed on the top of the workbench, and a clamping component is provided at the bottom of the upper end of the crossbeam.

[0010] The trimming and grooving mechanism is located on one side of the workbench. The trimming and grooving mechanism includes an X-axis drive mechanism and two sets of turning heads for grooving or trimming the sheet metal. A height adjustment structure is installed on the X-axis drive mechanism, and a Y-axis drive mechanism is installed on the height adjustment structure. A spacing adjustment mechanism for adjusting the distance between the two turning heads is provided on the Y-axis drive mechanism.

[0011] In an automated device with trimming and grooving functions according to the present invention, the X-axis drive mechanism includes a base, on which a first slide rail and a rack are fixedly mounted respectively. A first slider is slidably disposed on the first slide rail, a first mounting seat is fixedly mounted on the first slider, a first motor is fixedly mounted on the first mounting seat, and a gear is fixedly mounted at the bottom of the shaft of the first motor, the gear meshing with the rack.

[0012] According to this utility model, an automated device with trimming and grooving functions is provided, wherein the height adjustment structure includes a second motor, an internally threaded tube, and a lifting screw. The second motor is fixedly mounted on a first mounting base, and the lifting screw is rotatably mounted on the first mounting base. A first bevel gear is fixedly sleeved on the lower end of the lifting screw, and a second bevel gear is fixedly connected to the shaft of the second motor. The first bevel gear meshes with the second bevel gear. A second mounting plate is fixedly connected to the top of the internally threaded tube, and the upper end of the lifting screw is threadedly rotatably connected inside the internally threaded tube. A guide post is fixedly connected to the bottom of the second mounting plate, and a guide sleeve is fixedly connected to the top of the first mounting base. The lower end of the guide post is slidably inserted into the inside of the guide sleeve.

[0013] In an automated device with trimming and grooving functions according to the present invention, the Y-axis drive mechanism includes a third mounting plate, a second slide rail and an electric push rod are fixedly connected to the top of the second mounting plate, a second slider is slidably connected to the second slide rail, the second slider is fixedly connected to the bottom of the third mounting plate, a fixing block is fixedly connected to the bottom of the third mounting plate, and the piston rod end of the electric push rod is fixedly connected to one side of the fixing block.

[0014] According to this utility model, an automated device with trimming and grooving functions is provided, wherein the spacing adjustment mechanism includes a support frame, a third motor is fixedly connected to the top of the support frame, a second lead screw is rotatably connected to the inner side of the support frame, the two ends of the second lead screw have opposite thread directions, the upper end of the second lead screw is fixedly connected to the shaft of the third motor through a coupling, a first movable seat and a second movable seat are respectively rotatably connected to the two ends of the second lead screw, and a fourth motor is fixedly connected to the end of the first movable seat and the second movable seat away from the second lead screw, and the shaft of the fourth motor is bolted to the turning head.

[0015] In an automated device with trimming and grooving functions according to the present invention, guide rods are fixedly connected to the inner sides of both ends of the support frame, and the first movable seat and the second movable seat are slidably sleeved on the guide rods corresponding to them.

[0016] In an automated device with trimming and grooving functions according to the present invention, the clamping assembly includes a plurality of clamping cylinders, which are equidistantly arranged in an array at the bottom of the upper end of the crossbeam, and a rubber pad is fixedly connected to the bottom of the piston rod of the clamping cylinder.

[0017] An automated device with trimming and grooving functions according to the present invention further includes an alignment plate, wherein both ends of the alignment plate are provided with lifting cylinders, the lifting cylinders are fixedly installed on one side of the crossbeam, and the bottom of the piston rod of the lifting cylinder is fixedly connected to the side of the alignment plate.

[0018] This utility model has at least the following beneficial effects:

[0019] (1) The present invention can perform grooving on the board as needed by setting the trimming and grooving mechanism, or perform trimming operation on the top and bottom of the board at the same time.

[0020] (2) The groove depth and trimming depth of the board can be adjusted as needed by the Y-axis drive mechanism to meet different splicing requirements;

[0021] (3) The height adjustment structure and spacing adjustment components can be set to adjust the spacing and height of the turning head, so that it can perform edge trimming and grooving operations on plates of different thicknesses, which has wide applicability. Attached Figure Description

[0022] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0023] Figure 1 This is a schematic diagram of the integrated trimming and grooving device of this utility model;

[0024] Figure 2 This is a structural schematic diagram of the integrated trimming and grooving device of this utility model from another perspective.

[0025] Figure 3 This is one of the partial structural schematic diagrams of the integrated trimming and grooving device of this utility model;

[0026] Figure 4 This is the second partial structural schematic diagram of the integrated trimming and grooving device of this utility model.

[0027] Explanation of icon numbers:

[0028] 1. Workbench; 101. Crossbeam; 102. PLC controller; 2. Clamping cylinder; 3. Alignment plate; 301. Lifting cylinder;

[0029] 4. X-axis drive mechanism; 401. Base; 402. First slide rail; 403. Rack; 404. First slider; 405. First mounting base; 406. First motor; 407. Gear;

[0030] 500. Second motor; 501. Internally threaded pipe; 502. Lifting screw; 503. Second mounting plate; 504. Guide sleeve; 505. Guide column;

[0031] 600. Third mounting plate; 601. Second slider; 602. Second slide rail; 603. Electric push rod; 604. Fixing block;

[0032] 700, Support frame; 701, Third motor; 702, Second lead screw; 703, First moving seat; 704, Second moving seat; 705, Fourth motor; 706, Turning head; 707, Guide rod. Detailed Implementation

[0033] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0034] Please refer to Figures 1 to 4As shown, this embodiment provides an automated device with trimming and grooving functions, including a workbench 1 and a trimming and grooving mechanism. The trimming and grooving mechanism is located on one side of the workbench 1. The trimming and grooving mechanism includes an X-axis drive mechanism 4 and two sets of turning heads 706 for grooving or trimming the sheet metal. The two turning heads 706 can be in the same straight line. A height adjustment structure is installed on the X-axis drive mechanism 4, and a Y-axis drive mechanism is installed on the height adjustment structure. A spacing adjustment mechanism for adjusting the distance between the two turning heads 706 is provided on the Y-axis drive mechanism.

[0035] This utility model features a trimming and grooving mechanism that can groove the board material as needed, or trim the top and bottom of the board material simultaneously. A Y-axis drive mechanism allows for adjustment of the grooving and trimming depths to accommodate different splicing requirements. A height adjustment structure and spacing adjustment components allow for adjustment of the lathe head's spacing and height, enabling trimming and grooving operations on boards of varying thicknesses, thus providing wide applicability.

[0036] Specifically, the X-axis drive mechanism 4 includes a base 401, on which a first slide rail 402 and a rack 403 are fixedly mounted respectively. A first slider 404 is slidably disposed on the first slide rail 402. A first mounting base 405 is fixedly mounted on the first slider 404. A first motor 406 is fixedly mounted on the first mounting base 405. A gear 407 is fixedly mounted at the bottom of the shaft of the first motor 406, and the gear 407 meshes with the rack 403.

[0037] In use, the design described above controls the rotation of the shaft of the first motor 406 to rotate forward or backward, thereby enabling the rack 403 and gear 407 to drive the first motor 406 to reciprocate along the length of the base 401.

[0038] Specifically, the height adjustment structure includes a second motor 500, an internally threaded tube 501, and a lifting screw 502. The second motor 500 is fixedly mounted on the first mounting base 405, and the lifting screw 502 is rotatably mounted on the first mounting base 405. A first bevel gear is fixedly sleeved on the lower end of the lifting screw 502. A second bevel gear is fixedly connected to the shaft of the second motor 500. The first bevel gear meshes with the second bevel gear. A second mounting plate 503 is fixedly connected to the top of the internally threaded tube 501. The upper end of the lifting screw 502 is threaded and rotatably connected to the inside of the internally threaded tube 501. A guide post 505 is fixedly connected to the bottom of the second mounting plate 503. A guide sleeve 504 is fixedly connected to the top of the first mounting base 405. The lower end of the guide post 505 is slidably inserted into the inside of the guide sleeve 504.

[0039] The above design controls the second motor 500 to rotate forward or backward, which in turn drives the lifting screw 502 to rotate forward or backward via the first and second bevel gears, thereby raising or lowering the second mounting plate 503. Ultimately, this allows for adjustment of the height of the two turning heads 706, enabling the turning of plates of different thicknesses.

[0040] Specifically, the Y-axis drive mechanism includes a third mounting plate 600, a second slide rail 602 and an electric push rod 603 are fixedly connected to the top of the second mounting plate 503, a second slider 601 is slidably connected to the second slide rail 602, the second slider 601 is fixedly connected to the bottom of the third mounting plate 600, a fixing block 604 is fixedly connected to the bottom of the third mounting plate 600, and the piston rod end of the electric push rod 603 is fixedly connected to one side of the fixing block 604.

[0041] In use, the above design allows the turning head 706 to move closer to the sheet metal by extending the piston rod of the electric push rod 603, thereby increasing the cutting depth, i.e., increasing the grooving depth and trimming depth of the sheet metal. Conversely, by retracting the piston rod of the electric push rod 603, the turning head 706 can be moved away from the sheet metal, thereby decreasing the cutting depth, i.e., decreasing the grooving depth and trimming depth of the sheet metal.

[0042] Specifically, the spacing adjustment mechanism includes a support frame 700, a third motor 701 fixedly connected to the top of the support frame 700, a second lead screw 702 rotatably connected to the inner side of the support frame 700, the two ends of the second lead screw 702 having opposite thread directions, the upper end of the second lead screw 702 being fixedly connected to the shaft of the third motor 701 via a coupling, the two ends of the second lead screw 702 being respectively threadedly rotatably connected to a first movable seat 703 and a second movable seat 704, the inner sides of both ends of the support frame 700 being fixedly connected to guide rods 707, the first movable seat 703 and the second movable seat 704 being slidably sleeved on their corresponding guide rods 707, the ends of the first movable seat 703 and the second movable seat 704 away from the second lead screw 702 being fixedly connected to a fourth motor 705, the shaft of the fourth motor 705 being bolted to a turning head 706.

[0043] In the above design, when grooving is required on the sheet metal, the shaft of the third motor 701 is controlled to rotate, and the two turning heads 706 are adjusted to be on the same straight line. Then, the second motor 500 is controlled to rotate, and the turning head 706 is adjusted to the required grooving height. Then, the fourth motor 705 is started, and the piston rod of the electric push rod 603 is controlled to extend, pushing the turning head 706 toward the sheet metal. Then, the first motor 406 is started, which drives the turning head 706 to move laterally along the X-axis to quickly groove the sheet metal.

[0044] When trimming the sheet metal, first control the second motor 500 to move the turning head 706 up and down, adjusting the turning head 706 to the middle position of the sheet metal thickness. Then control the shaft of the third motor 701 to rotate, adjusting the two turning heads 706 to the lower and upper ends of the sheet metal respectively. Then start the fourth motor 705, and control the piston rod of the electric push rod 603 to extend, pushing the turning head 706 towards the sheet metal. Then start the first motor 406, which drives the turning head 706 to move laterally along the X-axis, performing trimming operations on the upper and lower ends of the sheet metal simultaneously, thus quickly processing the male end.

[0045] In this embodiment, a crossbeam 101 is fixedly installed on the top of the workbench 1. A clamping assembly is provided at the bottom of the upper end of the crossbeam 101. The clamping assembly includes several clamping cylinders 2, which are equidistantly distributed at the bottom of the upper end of the crossbeam 101. A rubber pad is fixedly connected to the bottom of the piston rod of the clamping cylinder 2. By controlling the extension of the piston rod of the clamping cylinder 2, the plate on the workbench 1 can be fixed. By controlling the retraction of the piston rod of the clamping cylinder 2, the plate can be unlocked.

[0046] To make the grooved and trimmed surfaces of the board more flat, an alignment plate 3 is also provided. Both ends of the alignment plate 3 are equipped with lifting cylinders 301. The lifting cylinders 301 are fixedly installed on one side of the crossbeam 101, and the bottom of the piston rod of the lifting cylinder 301 is fixedly connected to the side of the alignment plate 3.

[0047] In use, first attach the surface to be processed to the alignment plate 3, then control the piston rod of the clamping cylinder 2 to extend and fix the plate, then control the piston rod of the lifting cylinder 301 to retract so that the subsequent trimming and grooving mechanism can process the plate. After processing, the piston rod of the clamping cylinder 2 retracts to release the locking of the plate, and then the piston rod of the lifting cylinder 301 extends to align the plate next time.

[0048] In this embodiment, a PLC controller 102 is installed on the crossbeam 101. The solenoid valve for controlling the extension and retraction of the piston rod of the pressing cylinder 2, the solenoid valve for controlling the extension and retraction of the piston rod of the lifting cylinder 301, the first motor 406, the second motor 500, the electric push rod 603, the third motor 701 and the fourth motor 705 are all controlled by the PLC controller 102. In this embodiment, the PLC controller 102 can be a Siemens S7-400 series PLC controller.

[0049] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, rhetoric, and environments, and modifications can be made within the scope of the inventive concept described herein, through the foregoing teachings or related technical or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An automated device with trimming and slotting functions, characterized by, Including the workbench and the trimming and grooving mechanism, the top of the workbench is fixedly installed with a cross beam, and the bottom of the upper end of the cross beam is provided with a pressing assembly; The trimming and grooving mechanism is arranged on one side of the workbench, and the trimming and grooving mechanism comprises an X-axis driving mechanism and two sets of turning heads for grooving or trimming the plate, a height adjusting structure is installed on the X-axis driving mechanism, a Y-axis driving mechanism is installed on the height adjusting structure, and a spacing adjusting mechanism for adjusting the spacing between the two turning heads is arranged on the Y-axis driving mechanism.

2. The automated device with trimming and slotting functions according to claim 1, characterized in that: The X-axis driving mechanism comprises a base, a first sliding rail and a rack are fixedly installed on the base respectively, a first sliding block is slidably arranged on the first sliding rail, a first mounting seat is fixedly installed on the first sliding block, a first motor is fixedly installed on the first mounting seat, a gear is fixedly installed at the bottom of the rotating shaft of the first motor, and the gear is engaged with the rack.

3. The automated device with trimming and slotting functions according to claim 2, characterized in that: The height adjusting structure comprises a second motor, an internal threaded pipe and a lifting lead screw, the second motor is fixedly installed on the first mounting seat, the lifting lead screw is rotatably installed on the first mounting seat, a first bevel gear is fixedly sleeved at the lower end of the lifting lead screw, a second bevel gear is fixedly connected to the rotating shaft of the second motor, the first bevel gear is engaged with the second bevel gear, a second mounting plate is fixedly connected to the top of the internal threaded pipe, the upper end of the lifting lead screw is threadedly rotatably connected in the internal threaded pipe, a guide column is fixedly connected to the bottom of the second mounting plate, a guide sleeve is fixedly connected to the top of the first mounting seat, and the lower end of the guide column is slidably inserted into the guide sleeve.

4. The automated device with trimming and slotting functions according to claim 3, characterized in that: The Y-axis driving mechanism comprises a third mounting plate, a second sliding rail and an electric push rod are fixedly connected to the top of the second mounting plate, a second sliding block is slidably connected to the second sliding rail, the second sliding block is fixedly connected to the bottom of the third mounting plate, a fixed block is fixedly connected to the bottom of the third mounting plate, and the piston rod end of the electric push rod is fixedly connected to one side of the fixed block.

5. The automated device with trimming and slotting functions according to claim 4, characterized in that: The spacing adjusting mechanism comprises a support frame, a third motor is fixedly connected to the top of the support frame, a second lead screw is rotatably connected to the inner side of the support frame, the thread rotation directions of the two ends of the second lead screw are opposite, the upper end of the second lead screw is fixedly connected to the rotating shaft of the third motor through a shaft coupling, a first moving seat and a second moving seat are threadedly rotatably connected to the two ends of the second lead screw respectively, fourth motors are fixedly connected to the ends of the first moving seat and the second moving seat away from the second lead screw, and the rotating shafts of the fourth motors are connected to the turning heads through bolts.

6. The automated device with trimming and slotting functions according to claim 5, characterized in that: The inner sides of the two ends of the support frame are fixedly connected with guide rods, and the first moving seat and the second moving seat are slidably sleeved on the guide rods corresponding thereto.

7. The automated device with trimming and slotting functions according to claim 1, characterized in that: The pressing assembly comprises a plurality of pressing cylinders, the pressing cylinders are equidistantly arrayed at the bottom of the upper end of the cross beam, and rubber pads are fixedly connected to the bottom of the piston rods of the pressing cylinders.

8. The automated device with trimming and slotting functions according to any one of claims 1-7, characterized in that: Also include alignment plate, both ends of the alignment plate are provided with lifting cylinder, the lifting cylinder is fixedly installed on one side of the crossbeam, the piston rod bottom of the lifting cylinder is fixedly connected with the side surface of the alignment plate.

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