Film covering assembly for winding machine

By designing the film-coating moving frame, film-coating cutter, and guide roller frame in the film-coating assembly, automated film coating of the winding machine was achieved, solving the problems of time-consuming and labor-intensive manual film coating and loose film coating, and improving film coating tightness and operating efficiency.

CN223990198UActive Publication Date: 2026-03-13QINGDAO WEIER PLASTIC MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing winding machines suffer from problems such as time-consuming and labor-intensive manual operation during the lamination process, loose lamination, easy fraying, and the need for multiple processing steps.

Method used

A film coating assembly was designed, comprising a film coating moving frame, a film coating spindle, a film coating cutter, a film coating pressure roller, and a guide roller frame, to achieve automated film coating. The cooperation of the film coating cutter and the guide roller ensures that the film coating is flat and automatically cuts it. The passive output film coating spindle and the brake push rod prevent the influence of inertia.

Benefits of technology

It achieves automated lamination, maintains film flatness, avoids lamination skew, simplifies operation, reduces costs, improves lamination tightness, and reduces process turnover.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223990198U_ABST
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Patent Text Reader

Abstract

The utility model relates to a film covering assembly for a winding machine. The film covering assembly comprises a film covering moving frame body which is movably arranged, a second-stage moving frame moves on the film covering moving frame body; a film covering main shaft is rotationally arranged on the second-stage moving frame; a film covering roll body is mounted on the film covering main shaft; a film covering cutter located on one side of the film covering roll body is arranged on the second-stage moving frame; the device is reasonable in design, compact in structure and convenient to use.
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Description

Technical Field

[0001] This utility model relates to a coating assembly for a winding machine. Background Technology

[0002] A winding machine is used to coil long strips of sheet material. It uses a sleeve as a hollow carrier. After the sheet is coiled on the sleeve, it protects the flexible sheet and simultaneously binds it to prevent it from unraveling. Current technology involves manually winding the sheet roll with the sleeve inside and outside a film or wrapping it entirely, which is time-consuming, labor-intensive, and prone to causing the coiled sheet to loosen. Other methods involve overall film coating followed by vacuuming, but these require a large amount of additional equipment and power, and also necessitate process turnover.

[0003] How to provide an automated coating assembly that prevents the outer surface of the coiled sheet from being scratched, avoids loosening of the coil, and reduces the number of process turnovers has become an urgent technical problem to be solved. Utility Model Content

[0004] The technical problem to be solved by this utility model is, in general, to provide a coating assembly for a winding machine.

[0005] To solve the above problems, the technical solution adopted by this utility model is as follows:

[0006] To achieve automatic film coating and wrapping of coiled sheet rolls, a film coating assembly for a winding machine includes a movable film coating frame; a secondary movable frame moves on the film coating frame.

[0007] A film-coating spindle is rotatably mounted on a secondary moving frame;

[0008] A coating roll is mounted on the coating spindle;

[0009] A film-cutting cutter is installed on one side of the film-coating roll on the film-coating mobile frame.

[0010] As a further improvement to the above technical solution:

[0011] To ensure that normal winding operations are not obstructed, the film-coating moving frame is positioned close to or far from the winding spindle.

[0012] To enable lamination and cutting, the lamination cutter is located below the lamination roll.

[0013] A laminating pressure roller is installed below the laminating cutter;

[0014] The coated roller is used to make rolling contact with the outermost sheet surface on the main shaft of the coil.

[0015] The blade of the laminating cutter is serrated.

[0016] In order to achieve continuous and uniform output of the coating, a coating guide roller frame is provided on one side of the coating roll on the coating moving frame.

[0017] A first coating guide roller and a second coating guide roller are arranged vertically on the coating guide roller frame;

[0018] During the lamination process, the second lamination guide roller and the lamination pressure roller press the lamination film onto the outermost surface of the sheet wound on the main winding shaft.

[0019] When cutting the film, the secondary moving frame drives the second guide roller of the film coating away from the main shaft of the winding, so that the film output from the second guide roller of the film coating contacts the film coating cutter and is disconnected.

[0020] In order to achieve timely braking of the film-coated roll, a brake push rod located on one side of the film-coating main shaft is installed on the secondary moving frame;

[0021] The brake push rod is used to contact and brake the coating spindle.

[0022] To achieve a damping effect, there are long grooves on the film-coating moving frame; the two ends of the first film-coating guide roller are set in the corresponding long grooves.

[0023] In order to center and fix the coated roll, two opposing positioning sleeves are provided on the coating spindle for mounting the two ends of the inner hole of the coated roll.

[0024] A back nut is provided at the suspended end of the coating spindle, which is threaded to the coating spindle, and the back nut abuts against a positioning sleeve.

[0025] To achieve the side guard, the positioning sleeve has a positioning step for the side guard.

[0026] To achieve power drive, a secondary push rod for driving the secondary moving frame is installed on the film-coating mobile frame;

[0027] Parallel film-coating moving push rods and film-coating main guide rails are connected to the film-coating moving frame.

[0028] This invention enables automated film coating, maintaining film flatness and preventing skewing. It allows for automatic continuous cutting without affecting subsequent processes, and utilizes double rolling for superior coating results. This invention is rationally designed, low-cost, robust, durable, safe, reliable, easy to operate, time-saving, labor-saving, cost-effective, compact, and convenient to use. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of the coated roll of this utility model.

[0030] Figure 2 This is a schematic diagram of the film-coated guide roller frame structure of this utility model.

[0031] Figure 3 This is a schematic diagram of the coating cutter structure of this utility model.

[0032] Figure 4 This is a schematic diagram of the brake push rod structure of this utility model.

[0033] Among them: 301, film-coated roll body; 302, film-coated cutter; 303, film-coated pressure roller; 304, film-coated moving frame; 305, film-coated guide roller frame; 306, first film-coated guide roller; 307, second film-coated guide roller; 308, secondary moving frame; 309, brake push rod; 310, long groove section; 311, positioning sleeve; 312, back nut; 313, positioning step; 314, film-coated moving push rod; 315, second film-coated push rod; 316, film-coated main shaft; 317, film-coated main guide rail; 402, coil main shaft. Detailed Implementation

[0034] like Figure 1-4 As shown, the film coating assembly for the winding machine in this embodiment includes a movably disposed film coating moving frame 304, which is movably disposed on the winding machine frame; a secondary moving frame 308 moves on the film coating moving frame 304, thereby creating a relative misalignment to achieve film cutting;

[0035] A film-coating spindle 316 is rotatably mounted on the secondary moving frame 308, which serves as a support for the film-coated roll.

[0036] A coating roll 301 is mounted on the coating spindle 316;

[0037] A film-coating cutter 302 is provided on one side of the film-coating roll 301 on the film-coating moving frame 304;

[0038] The film-coating moving frame 304 is positioned close to or away from the main winding shaft 402; when film coating is performed after winding is completed, the film-coating moving frame 304 is close to the main winding shaft 402, otherwise, it is away from the main winding shaft 402.

[0039] The laminating cutter 302 is located below the laminating roll 301, which facilitates the laminating roll to hang down by its own weight and makes it easy to cut the laminating roll.

[0040] A film-coating pressure roller 303 is provided below the film-coating cutter 302;

[0041] The film-coated roller 303 is used to make rolling contact with the outermost sheet surface on the winding spindle 402.

[0042] To prevent the film from sticking together and to achieve a tearing and cutting effect, the blade of the film-coating cutter 302 is serrated.

[0043] A film-coating guide roller frame 305 is provided on one side of the film-coating roll 301 on the film-coating moving frame 304;

[0044] The first guide roller 306 and the second guide roller 307 for film coating are arranged on the upper and lower parts of the film coating guide roller frame 305, so as to realize the upper and lower roller pressure of the output film coating, which ensures that the film coating is in an open and flat state, and also ensures that the film coating speed is stable and prevents backflow.

[0045] During the lamination process, the second lamination guide roller 307 and the lamination pressure roller 303 press the lamination film onto the outermost surface of the coiled sheet on the main winding shaft 402; the lamination cutter 302 is spaced apart from the lamination film to avoid interference with normal lamination.

[0046] After lamination is completed, the film needs to be cut. Traditional cutting methods often result in misaligned cuts, producing thin, slanted strips that prevent further lamination. To address this, during film cutting, the secondary moving frame 308 moves the second lamination guide roller 307 away from the main winding shaft 402. This ensures that the film output from the second lamination guide roller 307 contacts and breaks off from the lamination cutter 302, guaranteeing a clean, straight cut that does not interfere with subsequent lamination work.

[0047] To ensure speed matching between the coating and the winding spindle 402 and reduce power output, the coating spindle 316 is designed as a passive, unpowered output.

[0048] To prevent the coated roll 301 from accelerating and rolling under inertia, a brake push rod 309 is provided on the secondary moving frame 308 on one side of the coating spindle 316; the brake push rod 309 is used to contact and brake the coating spindle 316.

[0049] The film-coating moving frame 304 has a long groove 310; the two ends of the film-coating first guide roller 306 are set in the corresponding long groove 310, so that the film-coating first guide roller 306 can press down on the film by gravity, thereby achieving a damping effect.

[0050] Two opposing positioning sleeves 311 are provided on the coating spindle 316 for mounting the two ends of the inner hole of the coating roll 301; thus achieving end support, good processability, and structural stability.

[0051] A back nut 312 is provided at the suspended end of the coating spindle 316, which is threadedly connected to the coating spindle 316. The back nut 312 abuts against a positioning sleeve 311, thereby facilitating disassembly and assembly.

[0052] The positioning sleeve 311 has a positioning step 313 with a side stop, which realizes the lateral positioning of the film-coated roll 301.

[0053] A secondary push rod 315 for driving the secondary moving frame 308 is provided on the film-coating moving frame 304; this enables secondary drive adjustment and cuts the film.

[0054] Parallel film-coating moving push rods 314 and film-coating main guide rails 317 are connected to the film-coating moving frame 304 to guide and drive the film-coating operation.

[0055] As a specific working principle, a film roll 301 is installed on the film coating spindle 316, supported by a positioning sleeve 311, and threadedly fastened to the end of the film coating spindle 316 via a back nut 312. The film end is output through the first film coating guide roller 306 and the second film coating guide roller 307 to the outermost surface of the already coiled sheet on the winding spindle 402. Then, by using the film coating movement push rod 314, the film coating movement frame 304 moves from position D1 to position D2, and both the film coating pressure roller 303 and the second film coating guide roller 307 contact the outermost surface of the sheet through the output film. Furthermore, as the winding spindle 402 rotates, the film is continuously output and... The process begins with winding the film. Next, when cutting is required, the secondary moving frame 308 retracts from position C2 to C1, allowing the film to contact and cut with the film-coating cutter 302. Simultaneously, the film-coating pressure roller 303 continues to roll the film onto the outermost surface of the sheet until all remaining film is coated. The cut end droops at the front end of the second film-coating guide roller 307 and is held in place by the gravity of the first film-coating guide roller 306. Because the film roll 301, the first film-coating guide roller 306, and the second film-coating guide roller 307 move as a whole, the length of the cut film will not change due to the movement of the secondary moving frame 308 or the film-coating moving frame 304, thus facilitating the next film-coating operation. The film-coating spindle 316 is braked by the brake push rod 309 to prevent the influence of inertial force on the film length. The positioning step 313 prevents the coated roll 301 from deviating and achieves precise side positioning. The secondary moving frame 308 is moved by the secondary push rod 315, while the main guide rail 317 provides guidance.

[0056] This utility model is described in detail for the purpose of making the disclosure clearer, and the prior art will not be listed one by one.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. It is obvious to those skilled in the art that multiple technical solutions of this utility model can be combined. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model. All technical contents not described in detail in this utility model are publicly known technologies.

Claims

1. A film lamination assembly for a winding machine, characterized by: The film moving frame body (304) is movably arranged on the moving device; the secondary moving frame (308) is movably arranged on the film moving frame body (304); The film main shaft (316) is rotatably arranged on the secondary moving frame (308); The film roll body (301) is arranged on the film main shaft (316); The film cutter (302) is arranged on the film moving frame body (304) and located at one side of the film roll body (301).

2. The film lamination assembly for a winding machine according to claim 1, characterized in that: The film moving frame body (304) is arranged close to or away from the disc roll main shaft (402); The film cutter (302) is arranged below the film roll body (301); The film pressure roller (303) is arranged below the film cutter (302); The film pressure roller (303) is arranged to be in rolling contact with the outer surface of the outermost sheet on the disc roll main shaft (402); The film pressure roller (303) is arranged below the film cutter (302).

3. The film lamination assembly for a winding machine according to claim 1, characterized in that: The blade of the film cutter (302) is serrated.

4. The film lamination assembly for a winding machine according to claim 2, wherein: The film guide roller frame (305) is arranged on the film moving frame body (304) and located at one side of the film roll body (301); The film first guide roller (306) and the film second guide roller (307) are arranged on the film guide roller frame (305) in an up-down manner; During the film working, the film second guide roller (307) and the film pressure roller (303) press the film on the surface of the outermost sheet on the disc roll main shaft (402); and the film cutter (302) is arranged apart from the film; During the film cutting, the secondary moving frame (308) drives the film second guide roller (307) to move away from the disc roll main shaft (402), so that the film output by the film second guide roller (307) is cut off by the film cutter (302).

5. The film assembly for a winding machine according to claim 3, characterized in that: The brake push rod (309) is arranged on the secondary moving frame (308) and located at one side of the film main shaft (316); The brake push rod (309) is arranged to contact and brake the film main shaft (316).

6. The film lamination assembly for a winding machine according to claim 4, wherein: The long groove part (310) is arranged on the film moving frame body (304); and the film first guide roller (306) is arranged at both ends of the corresponding long groove part (310).

7. The film assembly for a winding machine according to claim 6, characterized in that: The two opposite positioning sleeves (311) are arranged on the film main shaft (316) and used for mounting the inner hole of the film roll body (301); The back nut (312) is arranged at the suspended end of the film main shaft (316) and threadedly connected with the film main shaft (316); and the back nut (312) abuts against the positioning sleeve (311).

8. The film lamination assembly for a winding machine according to claim 7, characterized in that: The positioning step (313) with a side stop is arranged on the positioning sleeve (311).

9. The film lamination assembly for a winding machine according to claim 8, characterized in that: The film secondary push rod (315) is arranged on the film moving frame body (304) and used for driving the secondary moving frame (308) to move. The parallel film moving push rod (314) and the film main guide rail (317) are connected with the film moving frame body (304).