Plug-in device

Abstract

The utility model discloses a plug-in device, which comprises a shell provided with a working cavity, and two sides of the working cavity are provided with a feed port and a discharge port; the three-section type conveying assembly comprises a feeding unit, a working unit and a discharging unit in the direction from the feeding port to the discharging port, the feeding unit communicates with the feeding port, and the discharging unit communicates with the discharging port; the auxiliary material assemblies are arranged in the working cavity and located on the two sides of the three-section type conveying assembly. And the plug-in assembly is arranged in the working cavity and can move in the X-axis direction, the Y-axis direction and the Z-axis direction so as to pick up the auxiliary materials located on the auxiliary material assembly and adhere the auxiliary materials to the to-be-labeled materials located on the working unit. The to-be-labeled materials are conveyed through the three-section type conveying assembly, the plug-in assembly can move in the X-axis direction, the Y-axis direction and the Z-axis direction to pick up auxiliary materials on the auxiliary material assembly firstly, then the auxiliary materials are moved to the to-be-labeled materials located on the working unit to be pasted, and therefore the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of labeling devices, and more particularly to a plug-in device. Background Technology

[0002] With the rapid development of electronic technology, electronic products are being used more and more widely, and PCB boards, as an important component, are indispensable. A component insertion machine is a mechanical device that inserts various components into designated positions on the PCB board. During operation, the insertion machine typically first transports the electronic components to be inserted one by one to their corresponding positions, and then the insertion device of the machine inserts the electronic components onto the PCB board.

[0003] Currently, to achieve rapid production, some manufacturers have begun developing assembly line-style PCB conveyors. The insertion head leaves electronic components on the PCB, which then moves with the PCB to the next position for soldering and reinforcement. However, this conveying method makes it difficult to accurately position the PCB. Furthermore, because the insertion angle and height required for each electronic component are inconsistent, current insertion machines struggle to guarantee the precision of insertion onto the PCB. Utility Model Content

[0004] The main objective of this invention is to provide a plug-in device that addresses the aforementioned technical problems.

[0005] To achieve the above objectives, the present invention provides a plug-in device comprising:

[0006] The outer shell has a working cavity, and the working cavity has a feed inlet and a discharge outlet on both sides;

[0007] The three-section conveying assembly, along the direction from the inlet to the outlet, includes a feeding unit, a working unit, and a discharging unit. The feeding unit is connected to the inlet, and the discharging unit is connected to the outlet.

[0008] The auxiliary material assembly is located inside the working chamber and on both sides of the three-section conveying assembly;

[0009] The plug-in component is located in the working chamber and can move in the X, Y and Z axis directions to pick up the auxiliary material located on the auxiliary material component and stick it to the material to be labeled located on the working unit;

[0010] The three-section conveying assembly and the plug-in assembly are both electrically connected to the electrical control system.

[0011] In one embodiment, the plug-in component includes an XY motion platform component and a plug-in head movable along the Z-axis.

[0012] The XY motion platform component is located within the working cavity;

[0013] The plug head is connected to the XY motion platform component so that the XY motion platform component drives the plug head to move along the X-axis and / or Y-axis.

[0014] In one embodiment, the XY motion platform component includes:

[0015] Base frame;

[0016] Two Y-axis slide rails are arranged opposite each other on both sides of the base frame along the X-axis direction, and a Y-axis drive unit is provided on the Y-axis slide rails;

[0017] The X-axis beam has two ends mounted on the Y-axis slide rail and connected to the Y-axis drive unit to move along the Y-axis direction. The X-axis beam is equipped with the X-axis drive unit.

[0018] An X-axis slide rail is mounted on the X-axis beam and connected to the X-axis drive unit. The plug head is connected to the X-axis slide rail to move along the X-axis direction.

[0019] In one embodiment, the plug-in head includes:

[0020] Mounting plate, mounted on the X-axis slide rail;

[0021] Multiple suction units are arranged at intervals on the side of the mounting plate away from the X-axis slide rail, and the multiple suction units can independently suck up or put down auxiliary materials.

[0022] In one embodiment, the suction unit includes a Z-axis driver, a drive wheel, a driven wheel, a belt, a slider, a connecting block, and a suction nozzle body. The two ends of the belt are respectively fitted onto the drive wheel and the driven wheel. The Z-axis driver is connected to the drive wheel. The slider is disposed inside the belt and moves with the belt. The connecting block is fixedly connected to the slider. The suction nozzle body is connected to the connecting block.

[0023] In one embodiment, the suction unit further includes a buffer spring, the first end of which is fixedly mounted on the mounting plate, and the second end of which is connected to the connecting block.

[0024] In one embodiment, the three-section conveying assembly includes two spaced-apart sliding plates. The two sides of the feeding unit, working unit, and unloading unit are all connected to the sliding plates to form a conveying area located between the two sliding plates for conveying the material to be labeled.

[0025] In one embodiment, the three-section conveying assembly further includes a blocking unit between the working unit and the unloading unit, the blocking unit being movable up and down to block or release the working unit.

[0026] In one embodiment, the auxiliary material assembly includes a plurality of clamping plates extending along the X-axis and spaced apart, with a clamping groove for holding the auxiliary material between two adjacent clamping plates.

[0027] In one embodiment, the working chamber is further provided with a throwing box located between the auxiliary material assembly and the three-section conveying assembly.

[0028] In the technical solution of this utility model, the component device includes:

[0029] The outer shell has a working cavity, and the working cavity has a feed inlet and a discharge outlet on both sides;

[0030] The three-section conveying assembly, along the direction from the inlet to the outlet, includes a feeding unit, a working unit, and a discharging unit. The feeding unit is connected to the inlet, and the discharging unit is connected to the outlet.

[0031] The auxiliary material assembly is located inside the working chamber and on both sides of the three-section conveying assembly;

[0032] The plug-in component is located in the working chamber and can move in the X, Y and Z axis directions to pick up the auxiliary material located on the auxiliary material component and stick it to the material to be labeled located on the working unit;

[0033] The three-section conveying assembly and the plug-in assembly are both electrically connected to the electrical control system.

[0034] In this technical solution, the material to be labeled is conveyed by a three-section conveying assembly. The plug-in assembly can pick up the auxiliary material from the auxiliary material assembly by moving in the X, Y and Z directions, and then move to the material to be labeled on the working unit for pasting, thereby improving processing efficiency. Attached Figure Description

[0035] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0036] Figure 1 This is a schematic diagram of the plug-in device according to an embodiment of the present utility model;

[0037] Figure 2 This is a schematic diagram of the plug-in device from another perspective according to an embodiment of the present utility model;

[0038] Figure 3 This is a schematic diagram of the plug-in device according to an embodiment of the present invention, with the outer shell removed.

[0039] Figure 4 This is a schematic diagram of the structure of the plug-in component according to an embodiment of the present utility model;

[0040] Figure 5 This is a schematic diagram of the structure of the XY motion platform component according to an embodiment of the present invention;

[0041] Figure 6 This is a schematic diagram of the plug-in head structure according to an embodiment of the present utility model;

[0042] Figure 7 This is a schematic diagram of the structure of the three-section conveying assembly according to an embodiment of the present invention;

[0043] Figure 8 This is a schematic diagram of the three-section conveying assembly from another perspective, according to an embodiment of the present utility model.

[0044] Figure 9 This is a schematic diagram of the auxiliary material component according to an embodiment of the present utility model.

[0045] Reference numerals: 10. Outer shell; 11. Working chamber; 12. Feed inlet; 13. Discharge outlet; 20. Three-section conveyor assembly; 21. Loading unit; 22. Working unit; 23. Unloading unit; 24. Sliding plate; 25. Blocking unit; 26. Conveying area; 30. Electrical control system; 40. Auxiliary material assembly; 41. Pallet; 42. Pallet slot; 50. Insertion assembly; 51. XY motion platform assembly; 511. Base frame; 512. Y-axis slide rail 513. Y-axis drive unit; 514. X-axis crossbeam; 515. X-axis slide rail; 516. X-axis drive unit; 52. Insert head; 521. Mounting plate; 522. Suction unit; 5221. Z-axis driver; 5222. Drive wheel; 5223. Driven wheel; 5224. Belt; 5225. Slider; 5226. Connecting block; 5227. Suction nozzle body; 5228. Buffer spring; 60. Material to be labeled; 70. Discharge box.

[0046] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0047] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0048] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0049] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0050] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0051] This utility model provides a plug-in device.

[0052] like Figure 1-3 As shown, the plug-in device provided in this embodiment of the present invention includes:

[0053] The outer casing 10 has a working chamber 11, and the working chamber 11 has a feed inlet 12 and a discharge outlet 13 on both sides;

[0054] The three-section conveying assembly 20, along the direction from the inlet 12 to the outlet 13, includes a feeding unit 21, a working unit 22 and a discharging unit 23. The feeding unit 21 is connected to the inlet 12, and the discharging unit 23 is connected to the outlet 13.

[0055] The auxiliary material assembly 40 is disposed in the working chamber 11 and located on both sides of the three-section conveying assembly 20;

[0056] The plug-in component 50 is located in the working cavity 11 and can move in the X, Y and Z axis directions to pick up the auxiliary material located on the auxiliary material component 40 and stick it on the labeling material 60 located on the working unit 22.

[0057] The three-section conveying assembly 20 and the plug-in assembly 50 are both electrically connected to the electrical control system 30.

[0058] In this embodiment, the three-section conveying assembly 20 conveys the material to be labeled 60. The plug-in assembly 50 can pick up the auxiliary material on the auxiliary material assembly 40 by moving in the three directions of X-axis, Y-axis and Z-axis, and then move to the material to be labeled 60 located on the working unit 22 for pasting, thereby improving processing efficiency.

[0059] Please refer to Figure 4 The plug-in component 50 includes an XY motion platform component 51 and a plug-in head 52 that can move along the Z-axis.

[0060] The XY motion platform component 51 is disposed within the working cavity 11;

[0061] The plug head 52 is connected to the XY motion platform assembly 51 so that the XY motion platform assembly 51 drives the plug head 52 to move along the X-axis and / or Y-axis.

[0062] In this embodiment, the XY motion platform component 51 can drive the plug head 52 to move in the X-axis and Y-axis directions, while the plug head 52 itself moves in the Z-axis direction, thereby achieving the transfer between the auxiliary material component 40 and the three-section conveying component 20.

[0063] This application separates the XY direction motion structure (XY motion platform component 51) and the Z direction motion structure (plug head 52), which facilitates the subsequent disassembly and maintenance of the plug head 52.

[0064] Please refer to Figure 5 The XY motion platform component 51 includes:

[0065] Frame 511;

[0066] Two Y-axis slide rails 512 are arranged opposite each other on both sides of the base frame 511 along the X-axis direction, and a Y-axis drive unit 513 is provided on the Y-axis slide rails 512;

[0067] X-axis beam 514, with both ends mounted on Y-axis slide rail 512 and connected to Y-axis drive unit 513 to move along Y-axis direction, and X-axis drive unit 516 provided on X-axis beam 514;

[0068] The X-axis slide rail 515 is mounted on the X-axis beam 514 and connected to the X-axis drive unit 516. The insert head 52 is connected to the X-axis slide rail 515 to move along the X-axis direction. In this embodiment, the Y-axis drive unit 513 and the X-axis drive unit 516 can move the X-axis beam 514 and the X-axis slide rail 515 by driving the telescopic shaft to extend and retract. Both the Y-axis drive unit 513 and the X-axis drive unit 516 are electrically connected to the electronic control system 30 to be opened and closed independently.

[0069] Please refer to Figure 6 The plug-in header 52 includes:

[0070] Mounting plate 521 is mounted on the X-axis slide rail 515;

[0071] Multiple suction units 522 are spaced apart on the side of the mounting plate 521 opposite to the X-axis slide rail 515. Each suction unit 522 can independently suction or release auxiliary materials. In this embodiment, the suction units 522 can use negative pressure to suction the auxiliary materials.

[0072] Specifically, the suction unit 522 includes a Z-axis driver 5221, a drive wheel 5222, a driven wheel 5223, a belt 5224, a slider 5225, a connecting block 5226, and a suction nozzle body 5227. The two ends of the belt 5224 are respectively fitted onto the drive wheel 5222 and the driven wheel 5223. The Z-axis driver 5221 is connected to the drive wheel 5222. The slider 5225 is disposed within the belt 5224 and moves with the belt 5224. The connecting block 5226 is fixedly connected to the slider 5225. The suction nozzle body 5227 is connected to the connecting block 5226. The Z-axis driver 5221 is also electrically connected to the electronic control system 30. When the Z-axis driver 5221 operates, it drives the drive wheel 5222 to rotate, and the drive wheel 5222 then drives the driven wheel 5223 to rotate via the belt 5224. Since the slider 5225 is connected to the belt 5224, when the belt 5224 rotates, it can drive the slider 5225 to slide up and down, and then drive the nozzle body 5227 to move up and down through the connecting block 5226.

[0073] In addition, to improve the stability of the suction unit 522, in one embodiment, the suction unit 522 further includes a buffer spring 5228. The first end of the buffer spring 5228 is fixedly mounted on the mounting plate 521, and the second end is connected to the connecting block 5226. By setting the buffer spring 5228, the shock absorption performance of the suction unit 522 during frequent up-and-down movement can be improved, thereby increasing its service life.

[0074] Please refer to Figure 7-8The three-section conveying assembly 20 includes two spaced-apart sliding plates 24. The feeding unit 21, working unit 22, and unloading unit 23 are connected to the sliding plates 24 on both sides to form a conveying area 26 located between the two sliding plates 24 for conveying the material to be labeled 60. In this embodiment, the feeding unit 21, working unit 22, and unloading unit 23 each include a driver mounted on the sliding plate 24 and a belt 5224 conveying assembly connected to the driver. The upper surface of the belt 5224 conveying assembly is used to support the material to be labeled 60. The driver drives the belt 5224 conveying assembly to rotate, and friction causes the material to be labeled 60 to flow within the conveying area 26. It is understood that the method of driving the belt 5224 conveying assembly via a driver is prior art and will not be described further in this application.

[0075] The three-section conveying assembly 20 further includes a blocking unit 25 between the working unit 22 and the unloading unit 23. The blocking unit 25 can move up and down to block or release the working unit 22. In this embodiment, the blocking plate of the blocking unit 25 can move up and down under the driving action of its independent driving component. When it moves upward, it can block between the working unit 22 and the unloading unit 23, at which point the auxiliary material can be pasted through the plug-in assembly 50. After pasting is completed, the blocking plate can be moved downward to release the material 60 to be labeled.

[0076] In the above embodiment, the auxiliary material assembly 40 includes a plurality of clamping plates 41 extending along the X-axis and spaced apart, with a clamping groove 42 for holding the auxiliary material between adjacent clamping plates 41. The auxiliary material assembly 40 can be installed using a snap-fit ​​method. After the auxiliary material on the auxiliary material assembly 40 is used up, the entire auxiliary material assembly 40 is removed from the working chamber 11 and then the auxiliary material assembly 40 carrying the auxiliary material is installed into the working chamber 11 to start working. Alternatively, the auxiliary material can be supplied by directly conveying it to the auxiliary material assembly 40 via a conveyor belt.

[0077] In addition, the working chamber 11 is also provided with a throwing box 70 located between the auxiliary material assembly 40 and the three-section conveying assembly 20. When waste material is generated, it can be thrown into the throwing box 70 through the plug-in assembly 50 for easy disposal in the future.

[0078] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.

Claims

1. An insert device, characterized in that, The plug-in device comprises: a housing (10) having a working cavity (11), the working cavity (11) having an inlet (12) and an outlet (13) on both sides; a three-section conveying assembly (20) along the direction from the inlet (12) to the outlet (13), the three-section conveying assembly (20) comprising a feeding unit (21), a working unit (22) and a discharging unit (23), the feeding unit (21) being in communication with the inlet (12), and the discharging unit (23) being in communication with the outlet (13); an auxiliary material assembly (40) arranged in the working cavity (11) and located on both sides of the three-section conveying assembly (20); a plug-in assembly (50) arranged in the working cavity (11) and movable in the X-axis, Y-axis and Z-axis directions to pick up auxiliary materials on the auxiliary material assembly (40) and paste them on a material to be labeled (60) on the working unit (22); an electric control system (30), the three-section conveying assembly (20) and the plug-in assembly (50) being electrically connected with the electric control system (30).

2. The insert device of claim 1, wherein, The plug-in assembly (50) comprises an XY motion platform assembly (51) and a plug-in head (52) movable along the Z-axis direction; The XY motion platform assembly (51) is arranged in the working cavity (11); The plug-in head (52) is connected with the XY motion platform assembly (51) so that the XY motion platform assembly (51) drives the plug-in head (52) to move along the X-axis and / or Y-axis direction.

3. The insert device of claim 2, wherein, The XY motion platform assembly (51) comprises: a chassis (511); two Y-axis slide rails (512) oppositely arranged on both sides of the chassis (511) along the X-axis direction, the Y-axis slide rails (512) being provided with Y-axis drive units (513); an X-axis cross beam (514) having two ends respectively arranged on the Y-axis slide rails (512) and connected with the Y-axis drive units (513) to move along the Y-axis direction, the X-axis cross beam (514) being provided with an X-axis drive unit (516); an X-axis slide rail (515) arranged on the X-axis cross beam (514) and connected with the X-axis drive unit (516), the plug-in head (52) being connected with the X-axis slide rail (515) to move along the X-axis direction.

4. The insert device of claim 3, wherein, The plug-in head (52) comprises: a mounting plate (521) mounted on the X-axis slide rail (515); a plurality of suction units (522) arranged at intervals on the side of the mounting plate (521) away from the X-axis slide rail (515), the plurality of suction units (522) being capable of independently sucking or releasing auxiliary materials.

5. The insert device of claim 4, wherein, The suction unit (522) comprises a Z-axis driver (5221), a driving wheel (5222), a driven wheel (5223), a belt (5224), a sliding block (5225), a connecting block (5226) and a suction nozzle body (5227), two ends of the belt (5224) are sleeved on the driving wheel (5222) and the driven wheel (5223) respectively, the Z-axis driver (5221) is connected with the driving wheel (5222), the sliding block (5225) is arranged in the belt (5224) and follows the belt (5224), the connecting block (5226) is fixedly connected with the sliding block (5225), and the suction nozzle body (5227) is connected with the connecting block (5226).

6. The insert device of claim 5, wherein, The suction unit (522) further comprises a buffer spring (5228), a first end of the buffer spring (5228) is fixedly installed on the mounting plate (521), and a second end is connected with the connecting block (5226).

7. The insert device of claim 1, wherein, The three-section conveying assembly (20) comprises two sliding plates (24) arranged at intervals, and two sides of the feeding unit (21), the working unit (22) and the discharging unit (23) are connected with the sliding plates (24) to form a conveying area (26) for conveying the material (60) to be labeled between the two sliding plates (24).

8. The insert device of claim 7, wherein, The three-section conveying assembly (20) further comprises a blocking unit (25) arranged between the working unit (22) and the discharging unit (23), and the blocking unit (25) can move up and down to block or unblock the working unit (22).

9. The insert device of claim 1, wherein, The auxiliary material assembly (40) comprises a plurality of clamping plates (41) arranged at intervals along the X-axis direction, and adjacent two clamping plates (41) have clamping grooves (42) for clamping auxiliary materials.

10. The insert device of claim 1, wherein, The working cavity (11) further comprises a material throwing box (70) arranged between the auxiliary material assembly (40) and the three-section conveying assembly (20).

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