Automatic lettering and loading equipment for fan

Abstract

The utility model relates to automatic lettering and loading equipment for a fan. The limiting and positioning assemblies are arranged on the two sides of the head end of the conveying mechanism and used for limiting and conveying products in a matched mode, and the visual detection mechanism is arranged on the rear side of the conveying mechanism and is arranged on the rear sides of the limiting and positioning assemblies. The automatic lettering mechanisms are arranged on the rear side of the visual detection mechanism and located on the two sides of the conveying mechanism, and the lettering detection mechanism is arranged behind the automatic lettering mechanisms, arranged on the side edge of the conveying mechanism and used for detecting the lettering effect of the automatic lettering mechanisms. The fan disc feeding and assembling mechanism is arranged behind the lettering detection mechanism and on the side edge of the conveying mechanism, and the detection and distribution mechanism is arranged at the tail end of the conveying mechanism. The utility model has the beneficial effects that: according to the technical scheme, the 180-degree overturning equipment is matched with material taking to finish the installation at the same time, the rhythm is fast, and the space of the equipment is saved at the same time.

Description

Technical Field

[0001] This utility model relates to the field of fan equipment technology, and in particular to an automatic fan engraving and tray loading device. Background Technology

[0002] The aerodynamic performance of a fan typically refers to the relationship between its flow rate and static pressure, and between flow rate and power. The flow rate of a fan is equal to its intake or exhaust volume per unit time, which is the volumetric flow rate of gas passing through the duct per unit time in a performance test.

[0003] Existing technology, CN202422760072.8, involves the production of fans using separate equipment in conjunction with manual labor for assembly, labeling, capping, and testing. This results in high labor and equipment costs, low efficiency, and an inability to mass-produce and assemble quickly. Furthermore, existing installation equipment uses a separate material feeding mechanism located behind the assembly mechanism to ensure continuous material supply. However, this structure has a long cycle time, requiring the equipment to move to the material picking position to pick up materials and then to the product installation position for installation, which is also inefficient.

[0004] Therefore, it is necessary to design an automatic engraving and plate-loading device for fans to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an automatic engraving and loading device for fans, so as to overcome the above-mentioned shortcomings of the existing technology.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic fan engraving and tray loading device includes a transmission mechanism, characterized in that: it further includes limiting positioning components disposed on both sides of the first end of the transmission mechanism to cooperate in limiting the conveyed products; a vision inspection mechanism disposed on the rear side of the transmission mechanism and placed behind the limiting positioning components; an automatic engraving mechanism disposed on the rear side of the vision inspection mechanism and on both sides of the transmission mechanism; an engraving inspection mechanism disposed on the rear side of the automatic engraving mechanism and placed on the side of the transmission mechanism for detecting the engraving effect of the automatic engraving mechanism; a fan tray loading and assembly mechanism disposed on the rear side of the engraving inspection mechanism and placed on the side of the transmission mechanism; and a detection and dispensing mechanism disposed at the end of the transmission mechanism.

[0008] Preferably, a plurality of top-feeding mechanisms are provided at the bottom of the transmission mechanism; the top-feeding mechanism includes a top-feeding cylinder placed at the bottom of the transmission mechanism and a top-feeding block driven by the top-feeding cylinder.

[0009] Preferably, the limiting positioning components are arranged on both sides of the transmission mechanism and are arranged correspondingly to each other, and include a limiting cylinder and a limiting block driven by the limiting cylinder.

[0010] Preferably, the automatic engraving mechanism includes an ink-dipping automatic machine disposed on one side of the transmission mechanism, a drive module for driving the ink-dipping automatic machine to move, and a top-holding module disposed on the other side of the transmission mechanism corresponding to the ink-dipping automatic machine.

[0011] Preferably, the lettering detection mechanism includes a lettering detection bracket disposed on one side of the transmission mechanism, a lettering detection camera disposed on the lettering detection bracket, a light source bracket mounted on the lettering detection bracket via a rotating shaft, and a light source mounted on the light source bracket.

[0012] Preferably, the fan disc loading assembly mechanism includes a loading bracket disposed on one side of the transmission mechanism, a vertical slide rail disposed on the loading bracket, a slide plate slidably mounted on the vertical slide rail via a slider, a drive cylinder connected to the slide plate and driving the slide plate to move along the vertical slide rail, an adsorption seat mounted on the slide plate via a rotating shaft, and an adsorption column disposed on the adsorption seat. A Y-shaped groove is formed on the slide plate and the Y-shaped groove is sideways. The other side of the adsorption seat is mounted in the Y-shaped groove via a roller. A transverse slide rail is disposed on the top of the loading bracket, and a fan disc placement cylinder is slidably mounted on the transverse slide rail. The fan disc placement cylinder is positioned directly above the adsorption column.

[0013] Preferably, the detection and dispensing mechanism includes a waste recycling track disposed on the side of the transmission mechanism, a diversion track disposed perpendicular to the transmission mechanism and located at the end of the transmission mechanism, a dispensing bracket disposed on the side of the diversion track, a lateral movement drive module disposed on the dispensing bracket, a dispensing mounting plate driven by the lateral movement drive module, a dispensing vertical drive module disposed on one side of the dispensing mounting plate, a dispensing clamping cylinder driven up and down by the dispensing vertical drive module, a dispensing clamping block driven by the dispensing clamping cylinder, a detection cylinder disposed on the other side of the dispensing mounting plate, and a height detection sensor driven up and down by the detection cylinder.

[0014] The beneficial effects of this utility model are: This technical solution sets different mechanisms on both sides of the transmission mechanism to quickly perform engraving and detection, and simultaneously sets the storage material of the fan plate on the top of the bracket. The installation is completed at the same time by using a 180-degree rotating device to pick up the material. This structure has high efficiency, fast cycle time, saves equipment space, has a higher space utilization rate, and saves equipment manufacturing costs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an automatic engraving and tray loading device for fans according to this utility model;

[0016] Figure 2This is a second-view schematic diagram of an automatic fan engraving and tray loading device according to the present invention;

[0017] Figure 3 This is a schematic diagram of the engraving detection mechanism of an automatic engraving and tray loading device for fans according to this utility model;

[0018] Figure 4 This is a schematic diagram of the fan plate feeding and assembly mechanism of an automatic fan engraving and mounting device according to the present invention;

[0019] Figure 5 This is a schematic diagram of the detection and material distribution mechanism of an automatic fan engraving and tray loading device according to this utility model;

[0020] In the diagram: 1. Transmission mechanism; 2. Restriction and positioning component; 3. Vision inspection mechanism; 4. Automatic engraving mechanism; 5. Engraving inspection mechanism; 6. Fan plate feeding and assembly mechanism; 7. Inspection and material distribution mechanism; 12. Top-loading mechanism; 41. Ink-dipping automatic machine; 42. Drive module; 43. Top-holding module; 51. Engraving detection bracket; 52. Engraving detection camera; 53. Light source bracket; 54. Light source; 61. Loading bracket; 62. Vertical slide rail; 63. Slide plate; 64. Drive cylinder; 65. Adsorption seat; 66. Adsorption column; 67. Y-shaped groove; 68. Horizontal slide rail; 69. Fan disc placement cylinder; 71. Waste recycling track; 72. Diversion track; 73. Distributing bracket; 74. Horizontal movement drive module; 75. Distributing mounting plate; 76. Distributing vertical drive module; 77. Distributing clamping cylinder; 78. Distributing clamping block; 79. Detection cylinder; 791. Height detection sensor. Detailed Implementation

[0021] Reference Figures 1 to 5 An automatic fan engraving and tray loading device includes a transmission mechanism 1, limiting and positioning components 2 disposed on both sides of the first end of the transmission mechanism to cooperate in limiting the conveyed products, a vision inspection mechanism 3 disposed on the rear side of the transmission mechanism and placed behind the limiting and positioning components, an automatic engraving mechanism 4 disposed on the rear side of the vision inspection mechanism 3 and on both sides of the transmission mechanism 1, an engraving inspection mechanism 5 disposed on the rear side of the automatic engraving mechanism 4 and placed on the side of the transmission mechanism 1 to detect the engraving effect of the automatic engraving mechanism 4, a fan tray loading and assembly mechanism 6 disposed on the rear side of the engraving inspection mechanism 5 and placed on the side of the transmission mechanism 1, and a detection and distributing mechanism 7 disposed at the end of the transmission mechanism 1.

[0022] Several sets of top-feeding mechanisms 12 are provided at the bottom of the transmission mechanism 1; the top-feeding mechanism includes a top-feeding cylinder placed at the bottom of the transmission mechanism 1 and a top-feeding block driven by the top-feeding cylinder; when the fan moves to the top-feeding mechanism, it is driven to be lifted upward by the top-feeding cylinder, the top-feeding block lifts the fan, and then the fan is quickly limited by the limiting mechanism.

[0023] The limiting positioning component 1 is arranged on both sides of the transmission mechanism 1 and is corresponding to each other. It includes a limiting cylinder and a limiting block driven by the limiting cylinder. The limiting cylinder drives the limiting block, and the limiting block shortens the transmission distance of the transmission mechanism 1 after being driven, thereby achieving the purpose of limiting. After the fan product is positioned, it is convenient to cooperate with the subsequent visual inspection mechanism 3 for inspection, as well as to cooperate with the subsequent mechanism for processing and to ensure the position, thus ensuring the use of the top material mechanism.

[0024] The visual inspection mechanism 3 includes a visual inspection bracket placed above the transmission mechanism and a visual inspection camera mounted on the visual inspection bracket. The visual inspection camera inspects the products moving on the transmission mechanism 1, detects their transmission position and direction, and thus prioritizes the determination of the position of the incoming products. It performs preliminary inspection, prioritizing the detection of products with incorrect positions or directions, and then transmits them to the final mechanism for grabbing and output.

[0025] The automatic engraving mechanism 4 includes an ink-dipping automatic machine 41 disposed on one side of the transmission mechanism 1, a drive module 42 for driving the ink-dipping automatic machine to move, and a top-holding module 43 disposed on the other side of the transmission mechanism 1 corresponding to the ink-dipping automatic machine. After the fan product passes visual inspection, it moves to the automatic engraving mechanism 4. The top-holding mechanism lifts the fan product, and the drive module 42 drives the ink-dipping automatic machine 41 to approach one side of the fan product. The top-holding module 43 on the other side drives the machine to approach the other side of the fan product. The two clamp the fan product together and perform ink-dipping and engraving. After the engraving is completed, they reset themselves.

[0026] The lettering detection mechanism 5 includes a lettering detection bracket 51 disposed on one side of the transmission mechanism 1, a lettering detection camera 52 disposed on the lettering detection bracket, a light source bracket 53 mounted on the lettering detection bracket via a rotating shaft, and a light source 54 mounted on the light source bracket. The light source bracket can rotate along the rotating shaft to adjust the angle and position, thereby adjusting the position of the light source illumination to adapt to different types of products. The lettering detection camera performs visual inspection on the transmission mechanism 1 to detect the lettering effect.

[0027] The fan plate loading assembly mechanism 6 includes a loading bracket 61 disposed on one side of the transmission mechanism 1, a vertical slide rail 62 disposed on the loading bracket, a slide plate 63 slidably mounted on the vertical slide rail via a slider, a drive cylinder 64 connected to the slide plate and driving the slide plate to move along the vertical slide rail, an adsorption seat 65 mounted on the slide plate via a rotating shaft, and an adsorption column 66 disposed on the adsorption seat.

[0028] In order to drive the adsorption seat to flip, a Y-shaped groove 67 is provided on the slide plate, and the Y-shaped groove is placed on the side. The other side of the adsorption seat is installed in the Y-shaped groove by a roller.

[0029] To save space and facilitate the use of the adsorption column, a horizontal slide rail 68 and a fan disc placement cylinder 69 slidably mounted on the horizontal slide rail are provided on the top of the feeding bracket; and the fan disc placement cylinder is positioned directly above the adsorption column.

[0030] The drive cylinder drives the slide plate to move along the vertical slide rail. When it moves upward, the roller moves upward along the Y-shaped groove, and at the same time drives the adsorption seat to rotate. After it moves to the end, one end of the adsorption column 66 of the adsorption seat rotates upward and corresponds to the fan plate placement cylinder 69. Through the external adsorption device, the adsorption column provides adsorption force. The adsorption column 66 adsorbs the fan plate from the bottom of the fan plate placement cylinder 69 to realize material removal. Then, driven by the drive cylinder, it moves downward. Similarly, the roller moves downward along the Y-shaped groove. The adsorption seat rotates 180° with the movement. The adsorption column of the adsorption seat is set downward and pressed into the end face of the fan product to complete the installation of the fan plate.

[0031] The detection and material distribution mechanism 7 includes a waste recycling track 71 disposed on the side of the transmission mechanism 1, a diversion track 72 disposed perpendicular to the transmission mechanism 1 and located at the end of the transmission mechanism 1, a material distribution bracket 73 disposed on the side of the diversion track, a transverse drive module 74 disposed on the material distribution bracket, a material distribution mounting plate 75 driven by the transverse drive module, a material distribution vertical drive module 76 disposed on one side of the material distribution mounting plate, a material distribution clamping cylinder 77 driven up and down by the material distribution vertical drive module, a material distribution clamping block 78 driven by the material distribution clamping cylinder, a detection cylinder 79 disposed on the other side of the material distribution mounting plate, and a height detection sensor 791 driven up and down by the detection cylinder.

[0032] The travel distance of the lateral drive module 74 is set on the diversion track 72, the waste recycling track 71, and the transmission mechanism, thereby ensuring that the clamping block can move the product to three different tracks for differentiation.

[0033] The horizontal drive module 74 drives the material distribution mounting plate 75 to move onto the transmission mechanism 1. The height detection sensor 791 is positioned above the product. The detection cylinder drives the height detection sensor 791 to press down and contact the upper surface of the product. The height detection sensor 791 detects the height of the product, thereby detecting whether the fan disc of the product is installed in place. If it is installed in place, the horizontal drive module 74 moves to move the material distribution clamp 78 onto the product. The vertical drive module 76 drives the material distribution clamp 78 to approach the product and place the product in the middle of the clamp. The material distribution clamping cylinder 77 then drives the material distribution clamp to clamp the product. The vertical drive module 76 resets and moves upward. The horizontal drive module 74 then moves to the diversion slide and lowers the fan product. If the product is not installed correctly or the detection cylinder detects a problem, the fan product is directly clamped and moved to the waste recycling slide for recycling.

[0034] This implementation process: The fan product is placed at the end of the transmission mechanism and transported through it. The limiting and positioning component 1 at the end of the transmission mechanism drives the limiting block through a limiting cylinder. After the limiting block is driven, the transmission distance of the transmission mechanism 1 is shortened, thereby achieving the purpose of limiting the position. After the fan product is positioned, it is convenient to cooperate with the subsequent vision inspection mechanism 3 for inspection, as well as to cooperate with subsequent mechanisms for processing and to ensure the position and use of the top material mechanism. At the vision inspection mechanism 3, the moving product on the transmission mechanism 1 is inspected by a vision inspection camera. The vision inspection camera detects the product's transmission position and direction, and then it continues to be transported to the automatic engraving mechanism 4. When the fan product is visually inspected... After confirming there are no issues, the fan is moved to the automatic engraving mechanism 4. The fan product is lifted by the top-feeding mechanism, and then driven by the drive module 42, the ink-dipping automatic machine 41 is brought close to one side of the fan product. Meanwhile, the other side's supporting module 43 is driven to move close to the other side of the fan product. The two clamp the fan product together, and ink is applied for engraving. After engraving, the product is placed on the transmission mechanism 1 and then transported to the engraving detection mechanism 5. The camera is aligned with the engraved area to detect any issues. If there are any problems, the product is removed. If there are no problems, it is transported to the fan plate loading and assembly mechanism 6. The drive cylinder drives the sliding plate to move along the vertical slide rail. As it moves upward, the roller moves upward along the Y-shaped groove, simultaneously rotating the suction seat until it reaches the desired position. After moving to the end, one end of the adsorption column 66 of the adsorption seat rotates upward and corresponds to the inside of the fan disc placement cylinder 69. Through the external adsorption device, the adsorption column provides adsorption force, and the adsorption column 66 adsorbs the fan disc from the bottom of the fan disc placement cylinder 69, realizing material picking. Then, driven by the drive cylinder, it moves downward. Similarly, the roller moves downward along the Y-shaped groove, and the adsorption seat rotates 180° with the movement. The adsorption column of the adsorption seat is set downward and pressed into the end face of the fan product. After the fan disc is installed, it moves to the end detection and distribution mechanism 7. First, it is driven by the transverse drive module 74 to move the distribution mounting plate 75 to the transmission mechanism 1. The height detection sensor 791 is placed above the product and is driven by the detection cylinder to move the height detection sensor. Sensor 791 presses down to contact the upper surface of the product. The height of the product is detected by the height detection sensor 791, thereby detecting whether the fan disc of the product is installed in place. If it is installed in place, the horizontal drive module 74 moves to move the material distribution clamp 78 onto the product. The vertical drive module 76 drives the material distribution clamp 78 to approach the product and place the product in the middle of the clamp. Then, the material distribution clamping cylinder 77 drives the material distribution clamp to clamp the product. The vertical drive module 76 resets and moves upward. Then, the horizontal drive module 74 moves to the diversion slide and puts the fan product down. If the product is not installed properly or the previous detection also detects a problem, it is directly clamped and moved to the waste recycling slide for recycling, thereby completing the fan disc assembly.

[0035] The advantages of this utility model are that the technical solution uses different mechanisms on both sides of the transmission mechanism to quickly engrave and inspect, and the material storage of the fan plate is placed on the top of the bracket at the same time. The installation is completed at the same time by using a 180-degree rotating device to pick up the material. This structure has high efficiency, fast cycle time, and saves equipment space, resulting in higher space utilization and reduced equipment manufacturing costs.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A fan auto- engraving tray loading apparatus comprising a transport mechanism, characterized by: Further comprising a limiting positioning assembly arranged on both sides of the conveying mechanism to cooperate with the limiting of the conveying product, a visual detection mechanism arranged on the rear side of the conveying mechanism behind the limiting positioning assembly, an automatic marking mechanism arranged behind the visual detection mechanism and on both sides of the conveying mechanism, a marking detection mechanism arranged behind the automatic marking mechanism and on the side of the conveying mechanism to detect the marking effect of the automatic marking mechanism, a fan disc loading assembly arranged behind the marking detection mechanism and on the side of the conveying mechanism, and a detection and separating mechanism arranged at the end of the conveying mechanism.

2. The automatic lettering and tray loading apparatus for a fan according to claim 1, wherein: A plurality of groups of lifting mechanisms are arranged at the bottom of the conveying mechanism; the lifting mechanism comprises a lifting cylinder arranged at the bottom of the conveying mechanism and a lifting block driven by the lifting cylinder.

3. The automatic lettering and tray loading apparatus for a fan according to claim 1, wherein: The limiting positioning assembly is arranged on both sides of the conveying mechanism and corresponds to each other, which comprises a limiting cylinder and a limiting block driven by the limiting cylinder.

4. The automatic lettering and tray loading apparatus for a fan according to claim 1, wherein: The automatic marking mechanism comprises an ink-dipping automatic machine arranged on one side of the conveying mechanism, a driving module for driving the ink-dipping automatic machine to move, and a holding module arranged on the other side of the conveying mechanism corresponding to the ink-dipping automatic machine.

5. The fan automatic lettering and tray arranging apparatus according to claim 1, characterized by: The marking detection mechanism comprises a marking detection bracket arranged on one side of the conveying mechanism, a marking detection camera arranged on the marking detection bracket, a light source bracket mounted on the marking detection bracket through a rotating shaft, and a light source mounted on the light source bracket.

6. The fan automatic lettering and tray arranging apparatus according to claim 1, characterized by: The fan disc loading assembly comprises a loading bracket arranged on one side of the conveying mechanism, a vertical sliding rail arranged on the loading bracket, a sliding plate slidingly mounted on the vertical sliding rail, a driving cylinder connected to the sliding plate and driving the sliding plate to move along the vertical sliding rail, an adsorption seat mounted on the sliding plate through a rotating shaft, an adsorption column arranged on the adsorption seat, a Y-shaped groove is formed on the sliding plate and arranged on one side of the sliding plate, the other side of the adsorption seat is mounted in the Y-shaped groove through a rolling shaft, a horizontal sliding rail is arranged on the top of the loading bracket, a fan disc placing cylinder is slidingly mounted on the horizontal sliding rail, and the fan disc placing cylinder is arranged directly above the adsorption column.

7. The automatic lettering and tray loading apparatus for a fan according to claim 1, wherein: The detection and separating mechanism comprises a waste recovery track arranged on the side of the conveying mechanism, a separating track arranged vertically to the conveying mechanism and at the end of the conveying mechanism, a separating bracket arranged on the side of the separating track, a horizontal driving module arranged on the separating bracket, a separating mounting plate driven by the horizontal driving module, a separating vertical driving module arranged on one side of the separating mounting plate, a separating clamping cylinder driven by the separating vertical driving module to move up and down, a separating clamping block driven by the separating clamping cylinder, a detection cylinder arranged on the other side of the separating mounting plate, and a height detection sensor driven by the detection cylinder to move up and down.

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