Glass bottle feeding and bearing device of bottle unscrambler
By using supplementary lighting and camera monitoring in the feeding device of the bottle unscrambler, combined with a lifting interceptor plate, the problem of difficult identification of defective bottles is solved, enabling early detection and interception of defective bottles, thus improving production quality and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-03-13
AI Technical Summary
In existing bottle unscramblers, glass bottle defects are difficult to detect in a timely manner, causing defective bottles to enter subsequent production stages, affecting production quality and safety.
Design a glass bottle feeding and carrying device that uses supplementary lighting to illuminate the glass bottles on a light-transmitting plate, combined with camera shooting and monitor display, and uses a lifting interceptor plate to prevent defective bottles from entering the bottle unscrambling machine.
It enables early identification and interception of defective bottles, improving production quality and safety, reducing human error, and ensuring the neat arrangement and smooth transport of glass bottles.
Smart Images

Figure CN223990625U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bottle unscrambler technology, and in particular to a glass bottle feeding and carrying device for a bottle unscrambler. Background Technology
[0002] The main function of a bottle unscrambler is to arrange bottles neatly and orderly on a conveyor belt so that they can be transported at high speed and efficiency to other machines for the next process (such as filling, labeling, and packing), thereby improving the production efficiency of the entire production line.
[0003] In the pharmaceutical industry, bottle unscramblers ensure that each vial is in the correct position through precise positioning and separation, avoiding problems such as bottle tilting or blockage. This helps ensure the smooth operation of subsequent production processes, improves product quality and stability, and at the same time, the automated operation of bottle unscramblers reduces the chance of human intervention and the possibility of human error, further improving the reliability of the production process and effectively ensuring the safety of drug production.
[0004] When feeding bottles into the bottle unscrambler, the bottles can be loaded mechanically or manually. For manual loading, the operator places the glass bottle on the platform and pushes it to move it into the unscrambler. However, the glass bottles may have defects during the production process, such as impurities, air bubbles, or cracks. These defects can affect the normal use of the glass bottles, but the operator cannot visually detect the defective bottles, resulting in defective bottles entering the unscrambler. Utility Model Content
[0005] The main purpose of this utility model is to provide a glass bottle feeding and carrying device for a bottle unscrambler. The light emitted by the supplementary light will shine through the light-transmitting plate onto the glass bottle on top of the light-transmitting plate. At this time, the personnel can easily observe whether there are any defects on the glass bottle, so as to facilitate the personnel to remove the defective glass bottle in advance and prevent the defective glass bottle from entering the bottle unscrambler.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A glass bottle feeding and carrying device for a bottle unscrambler includes a box with an open top, a plurality of supplementary lights installed inside the box, a light-transmitting plate fixed to the top of the box, baffles fixed to both sides of the light-transmitting plate along the glass bottle conveying direction, a carrying plate fixed to one end of the light-transmitting plate, and the baffles extending to the side of the carrying plate.
[0008] Furthermore, it also includes a shooting component, which includes a display and a camera, the camera being located above the light-transmitting plate, the camera being used to capture an image of the glass bottle on the light-transmitting plate and transmit the image to the display.
[0009] Furthermore, the interception component includes a lifting device, and an interception plate is fixedly connected to the bottom output shaft of the lifting device. The interception plate is located at the junction of the light-transmitting plate and the supporting plate.
[0010] Furthermore, a fixing plate is provided above the light-transmitting plate via a bracket, and both the camera and the lifting device are fixed on the fixing plate.
[0011] Furthermore, the top of the interceptor plate is provided with several positioning holes, and a positioning rod is slidably inserted into the positioning holes, with the top of the positioning rod fixed to the fixing plate.
[0012] Furthermore, the bottom sides of the interceptor plate have beveled surfaces to form insertion portions.
[0013] Furthermore, the lifting device is a cylinder or a linear motor.
[0014] Furthermore, a cover plate is provided on one side of the interceptor plate, and the cover plate is located above the light-transmitting plate.
[0015] Furthermore, the height of the baffle is higher than the height of the glass bottle, and the cover is fixed to the top of the baffle.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The light emitted by the supplementary light of this utility model will shine through the light-transmitting plate onto the glass bottle on top of the light-transmitting plate. At this time, the personnel can easily observe whether there are any defects on the glass bottle, so that the personnel can remove the defective glass bottle in advance and prevent the defective glass bottle from entering the bottle unscrambling machine.
[0018] 2. The camera of this utility model can transmit the image of the glass bottle on the light-transmitting plate to the display screen. Therefore, the personnel in the monitoring room can use the display screen to determine whether there are defective products on the light-transmitting plate.
[0019] 3. The lifting device of this utility model can drive the intercepting plate to descend, thereby separating the light-transmitting plate and the carrying plate. In this way, when there are defective glass bottles on the light-transmitting plate, it can prevent the glass bottles on the light-transmitting plate from being pushed into the carrying plate by the on-site staff.
[0020] 4. The cover plate of this utility model can prevent on-site staff from putting their hands under the interceptor plate, thus avoiding the interceptor plate from suddenly dropping and injuring the staff's hands. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of a glass bottle feeding and carrying device for a bottle unscrambler according to the present invention.
[0022] Figure 2This is a schematic diagram showing the positions of the box, supplementary light, and baffle of the glass bottle feeding and carrying device of a bottle unscrambler according to this utility model.
[0023] Figure 3 This is a schematic diagram showing the positions of the light-transmitting plate, the supporting plate, the baffle, and the cover plate of the glass bottle feeding and carrying device of the bottle unscrambler according to this utility model.
[0024] Figure 4 This is a schematic diagram of the interception component structure of a glass bottle feeding and carrying device for a bottle unscrambler according to the present invention.
[0025] In the diagram: 1. Box body; 2. Light-transmitting plate; 3. Support plate; 4. Baffle; 5. Camera; 6. Lifting device; 7. Interceptor plate; 701. Insertion part; 702. Positioning hole; 8. Fill light; 9. Positioning rod; 10. Fixing plate; 11. Display; 12. Cover plate. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] like Figure 1-4 As shown, a glass bottle feeding and carrying device for a bottle unscrambler includes a box 1 with an open top. Several supplementary lights 8 are installed inside the box 1. A light-transmitting plate 2 is fixed to the top of the box 1, allowing light to pass through. Baffles 4 are fixed to both sides of the light-transmitting plate 2 along the glass bottle conveying direction. A carrying plate 3 is fixed to one end of the light-transmitting plate 2. The baffles 4 extend to the side of the carrying plate 3. The operator first places the glass bottle on the light-transmitting plate 2 and then pushes the glass bottle to move it onto the carrying plate 3. At this time, the feeding mechanism of the bottle unscrambler can send the glass bottle on the carrying plate 3 into the bottle unscrambler.
[0028] In this embodiment, the box 1 is made of an opaque material. When the glass bottle is placed on top of the light-transmitting plate 2, the supplementary light 8 is turned on. The light emitted by the supplementary light 8 will shine through the light-transmitting plate 2 onto the glass bottle on top of the light-transmitting plate 2. At this time, personnel can easily observe whether there are any defects on the glass bottle, so that personnel can remove the defective glass bottle in advance and prevent the defective glass bottle from entering the bottle unscrambling machine.
[0029] When light passes through a transparent or translucent glass bottle, it forms a uniform light path. If there are internal impurities, bubbles, or cracks in the bottle, the refraction and scattering of light in these areas will change, creating shadows or bright spots, making the defects more noticeable and thus making it easier for people to spot the flawed glass bottle.
[0030] like Figure 1As shown, the device also includes a shooting component, which includes a display 11 and a camera 5. The camera 5 is located above the light-transmitting plate 2 and is connected to the display 11. When the camera 5 is working, it can transmit the image of the glass bottle on the light-transmitting plate 2 to the display 11. The display 11 can be installed in the automated monitoring room of the workshop, and the personnel in the monitoring room can know whether there are defective products on the light-transmitting plate 2 through the display 11.
[0031] like Figure 1 As shown, this device also includes an interception component, which includes a lifting device 6. The bottom output shaft of the lifting device 6 is fixedly connected to an interception plate 7. The interception plate 7 is located at the junction of the light-transmitting plate 2 and the support plate 3. When the personnel in the monitoring room determine through the display 11 that there are defective products on the light-transmitting plate 2, the personnel can control the lifting device 6 to work, so as to drive the interception plate 7 down, thereby preventing the glass bottles on the light-transmitting plate 2 from being pushed onto the support plate 3 by the on-site personnel. Furthermore, after the on-site personnel see the interception plate 7 descend, they will realize that there are defective glass bottles on the light-transmitting plate 2, and thus carefully search for and pick out the defective products that have been missed.
[0032] Among them, such as Figure 1 As shown, a fixed plate 10 is installed above the light-transmitting plate 2 via a bracket, and the camera 5 and the lifting device 6 are both fixed on the fixed plate 10.
[0033] Among them, such as Figure 1 and Figure 4 As shown, the top of the interceptor plate 7 has several positioning holes 702, and a positioning rod 9 is slidably inserted into the positioning hole 702. The top of the positioning rod 9 is fixed to the fixing plate 10.
[0034] Among them, such as Figure 4 As shown, the bottom of both sides of the interceptor plate 7 has beveled surfaces to form an insertion part 701. The cross-section of the insertion part 701 is triangular, which facilitates insertion between glass bottles.
[0035] Among them, the lifting device 6 is a cylinder or a linear motor.
[0036] Among them, such as Figure 3 As shown, a cover plate 12 is provided on one side of the interceptor plate 7. The cover plate 12 is located above the light-transmitting plate 2. The height of the baffle 4 is higher than the height of the glass bottle. The cover plate 12 is fixed to the top of the baffle 4. Therefore, the cover plate 12 will not obstruct the normal movement of the glass bottle. In addition, the cover plate 12 is located on one side of the interceptor plate 7, so it can prevent on-site personnel from putting their hands into one side of the interceptor plate 7, and prevent the interceptor plate 7 from suddenly falling and injuring the personnel's hands.
[0037] The working principle is as follows: First, the end of the support plate 3 of this device is connected to the feeding end of the bottle unscrambler. Then, the on-site staff places the glass bottles on the light-transmitting plate 2 and turns on the supplementary light 8. The light emitted by the supplementary light 8 shines through the light-transmitting plate 2 onto the glass bottles on top of the light-transmitting plate 2, allowing the staff to easily observe whether there are any defects on the glass bottles. This facilitates the removal of defective glass bottles in advance. During this process, the camera 5 can transmit the image of the glass bottles on the light-transmitting plate 2 to the display 11. 1. Installed in the automated monitoring room of the workshop, so that the personnel in the monitoring room can know whether there are defective products on the light-transmitting plate 2 through the display 11. When the personnel in the monitoring room find that there are defective products on the light-transmitting plate 2, they can control the lifting device 6 to work, so that it drives the intercepting plate 7 to descend, thereby preventing the glass bottles on the light-transmitting plate 2 from being pushed into the carrying plate 3 by the on-site personnel. When the on-site personnel see the intercepting plate 7 descend, they will realize that there are defective glass bottles on the light-transmitting plate 2, and then carefully search and pick out the defective products that were missed.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A glass bottle loading carrying device of a bottle unscrambler, comprising a top-opened box body (1), characterized in that: The box (1) is provided with several light supplement lamps (8), the top of the box (1) is fixed with a light transmission plate (2), the two sides of the light transmission plate (2) along the conveying direction of the glass bottle are fixed with baffles (4), one end of the light transmission plate (2) is fixed with a bearing plate (3), and the baffle (4) extends to the side edge of the bearing plate (3).
2. A glass bottle loading and carrying device of a bottle unscrambler according to claim 1, characterized in that: Further comprising a shooting assembly, the shooting assembly comprises a display (11) and a camera (5), the camera (5) is located above the light transmission plate (2), the camera (5) is used for shooting the image of the glass bottle on the light transmission plate (2) and transmitting the image to the display (11).
3. A glass bottle loading and carrying device of a bottle unscrambler according to claim 2, characterized in that: Further comprising an intercepting assembly, the intercepting assembly comprises a lifting device (6), the bottom output shaft of the lifting device (6) is fixedly connected with an intercepting plate (7), and the intercepting plate (7) is located at the intersection of the light transmission plate (2) and the bearing plate (3).
4. A glass bottle loading and carrying device of a bottle unscrambler according to claim 3, characterized in that: The top of the light transmission plate (2) is provided with a fixed plate (10) through a support, and the camera (5) and the lifting device (6) are both fixed on the fixed plate (10).
5. A glass bottle loading and carrying device of a bottle unscrambler according to claim 4, characterized in that: A plurality of positioning holes (702) are formed in the top of the intercepting plate (7), a positioning rod (9) is slidably inserted into the positioning hole (702), and the top of the positioning rod (9) is fixed on the fixed plate (10).
6. A glass bottle loading and carrying device of a bottle unscrambler according to claim 3, characterized in that: The bottom of the intercepting plate (7) is provided with an inclined surface to form an insertion part (701).
7. A glass bottle loading and carrying device of a bottle unscrambler according to claim 3, characterized in that: The lifting device (6) is a pneumatic cylinder or a linear motor.
8. A glass bottle loading and carrying device of a bottle unscrambler according to claim 3, characterized in that: One side of the intercepting plate (7) is provided with a cover plate (12), and the cover plate (12) is located above the light transmission plate (2).
9. A glass bottle loading and carrying device of a bottle unscrambler according to claim 8, characterized in that: The height of the baffle (4) is higher than the height of the glass bottle, and the cover plate (12) is fixed on the top of the baffle (4).