Distance-adjustable deviation rectifying mechanism for sol coating

By designing an adjustable-distance sol-gel coating correction mechanism, the coating position is corrected in real time, solving the problems of coating deviation and stacking, improving coating uniformity and processing quality, and reducing the impact of dust.

CN223990702UActive Publication Date: 2026-03-13KUNSHAN INAUTEK AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing coating equipment cannot adjust the coating position distance on the roller, which leads to coating deviation and may even cause coating stacking, affecting subsequent processing.

Method used

An adjustable-distance sol-gel coating correction mechanism was designed. The coating position is corrected in real time through the conveyor roller and monitoring equipment. The motor drives the rotating shaft and push rod to drive the swing plate to adjust the roller angle. Combined with the air bag to remove dust, the coating position is ensured to be accurate.

Benefits of technology

It enables precise adjustment of the coating position, reduces deviation, improves coating uniformity and processing quality, and reduces the impact of dust on processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distance-adjustable type deviation rectifying mechanism for sol coating, which relates to the technical field of sol coating processing and comprises a working table, an adjusting frame is arranged on the upper side of the working table, a conveying roller is arranged on the inner side of the adjusting frame, a motor is arranged on the lower surface of the working table, and the motor is connected with the adjusting frame. The upper surface of the working table is rotationally connected with a swing plate which can be fixedly connected with the bottom of the adjusting frame. According to the distance-adjustable deviation rectifying mechanism for sol coating, coating is conveyed through the conveying rollers, meanwhile, in the conveying process, the running state of the coating of monitoring equipment on the outer side of the device is monitored, when the monitoring mechanism detects that the coating deviates, the adjusting frame can be driven to swing through the swing plate, and the deviation rectifying effect is achieved. Therefore, the angle of the conveying roller is adjusted synchronously, the coating position is adjusted, the distance between the coating and the two ends of the conveying roller is the same, the coating is located in the center of the conveying roller at the moment, and follow-up machining operation is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of sol-coating processing technology, specifically to an adjustable-distance sol-coating correction mechanism. Background Technology

[0002] During the coating process, the coating material (such as the substrate) may be affected by various factors during operation, and its edge position may not be able to be stably fixed in one position, resulting in deviation. This causes the center line of the coating material to deviate from the reference center line. By correcting the deviation, it can be ensured that the coating material always maintains the correct position during the coating process, thereby ensuring the uniformity and quality of the coating.

[0003] Prior art 1 (Chinese Patent Publication No.: CN220825024U, Publication Date: 2024-04-23) relates to a coating correction device and coating equipment, specifically to a coating correction device and coating equipment. The coating correction device in this equipment includes a coating die, a first driving mechanism, a first detection mechanism, and a control mechanism. After the slurry flows through the coating die, it forms a coating layer on the foil. The output end of the first driving mechanism is connected to the coating die. The first detection mechanism can transmit real-time detection information to the control mechanism. The control mechanism can control the opening and closing of the first driving mechanism based on the real-time detection information from the first detection mechanism, thereby adjusting the relative position of the slurry transferred to the foil and the foil along the width direction of the foil in real time, achieving automated correction of electrode coating.

[0004] Although existing coating equipment can correct the deviation of the fabric on the roller, it only adjusts the position of the coating head during the correction process, and cannot adjust the position and distance of the coating on the roller. When the roller is conveying the coating, the coating is still misaligned, and coating may even stack, affecting subsequent processing.

[0005] Therefore, we propose an adjustable-distance correction mechanism for sol-coating to solve the problems mentioned above. Utility Model Content

[0006] The purpose of this invention is to provide an adjustable distance sol-coating correction mechanism to solve the problem mentioned in the background art that the position and distance of the coating on the roller cannot be adjusted, and the coating is still misaligned when the roller is conveying the coating, and even coating stacking may occur, affecting subsequent processing.

[0007] To achieve the above objectives, the present invention provides the following technical solution: an adjustable distance sol coating correction mechanism, including a worktable (1), an adjustment frame (3) is provided on the upper side of the worktable (1), and a conveying roller (2) is provided on the inner side of the adjustment frame (3), and a motor (4) is provided on the lower surface of the worktable (1). A swing plate (8) that can be fixedly connected to the bottom of the adjustment frame (3) is rotatably connected to the upper surface of the worktable (1), and a pushing mechanism is provided between the side of the swing plate (8) and the worktable (1). The deviation of the coating can be corrected by the pushing mechanism.

[0008] Furthermore, the upper surface of the worktable (1) is provided with a groove (9), and a slider (10) is nested inside the groove (9), and the slider (10) is fixedly connected to the lower surface of the swing plate (8).

[0009] Furthermore, the slide (9) is opened in an arc shape, and two sets of slides (9) are symmetrically arranged about the center point of the worktable (1).

[0010] Furthermore, the pushing mechanism includes a rotating shaft (5), which is nested on the worktable (1). The lower end of the rotating shaft (5) is fixedly connected to the output end of the motor (4), and the upper end of the rotating shaft (5) is fixedly connected to a turntable (6). A push rod (7) is hinged at the edge of the upper surface of the turntable (6), and the other end of the push rod (7) is hinged to the side of the swing plate (8).

[0011] Furthermore, the push rod (7) forms a rotating structure with the side of the turntable (6) and the swing plate (8), and the swing plate (8) forms a rotating structure with the worktable (1) through the push rod (7), and the slider (10) forms a sliding structure with the slide groove (9) through the swing plate (8).

[0012] Furthermore, a second airbag (12) is fixedly connected to the upper surface of the worktable (1), and a first airbag (11) is fixedly connected to the lower surface of the worktable (1). A connecting pipe (16) is connected through the first airbag (11) and the second airbag (12). A fixed shaft (13) is fixedly connected to the lower surface of the worktable (1), and a cam (15) is fixedly connected to the outer side of the fixed shaft (13). A belt transmission structure (14) is fixedly connected between the fixed shaft (13) and the rotating shaft (5).

[0013] Furthermore, the fixed shaft (13) forms a rotating structure with the worktable (1) through the belt transmission structure (14), and the cam (15) is located on the side of the first airbag (11).

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The coating is conveyed by the conveying roller (2). During the conveying process, the operating status of the coating is monitored by the monitoring equipment on the outside of the device. When the monitoring mechanism detects that the coating is deviating, the adjusting frame (3) can be swung by the swing plate (8), so that the angle of the conveying roller (2) can be adjusted synchronously to complete the position adjustment of the coating, so that the distance between the coating and the two ends of the conveying roller (2) is the same. At this time, the coating is in the center position of the conveying roller (2), which is convenient for subsequent processing operations.

[0016] 2. Start the motor (4) and drive the rotating shaft (5) to rotate. At this time, the turntable (6) at the upper end of the rotating shaft (5) will rotate synchronously. When the turntable (6) rotates, it will drive the push rod (7) to rotate, thereby causing the push rod (7) to move the swing plate (8). At this time, the swing plate (8) will rotate synchronously under the driving action of the push rod (7), thereby further driving the upper fixedly connected adjustment frame (3) to change angle. At this time, the adjustment frame (3) can drive the conveying roller (2) to change angle, so that the distance between the coating sides and the side of the conveying roller (2) is the same, thereby correcting and adjusting the coating position.

[0017] 3. When the swing plate (8) is swinging, the slider (10) set at its lower end can slide synchronously along the inside of the slide groove (9). At this time, the slide groove (9) can limit the slider (10), thereby further improving the stability of the swing plate (8) driving the adjustment frame (3) to swing.

[0018] 4. When the motor (4) drives the rotating shaft (5) to rotate, the fixed shaft (13) can be driven to rotate synchronously through the belt transmission structure (14) set on the outside of the rotating shaft (5). During the rotation of the fixed shaft (13), the cam (15) can be driven to rotate synchronously, so that the cam (15) knocks on the first airbag (11). At this time, the gas inside the first airbag (11) is transported to the inside of the second airbag (12) through the connecting pipe (16) and sprayed outward from the nozzle set on the upper surface of the second airbag (12) to clean the coating conveyed by the conveying roller (2) and reduce the impact of dust adhesion on subsequent processing operations. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a three-dimensional upward view of the structure of this utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the swing plate of this utility model;

[0022] Figure 4This is a schematic diagram of the three-dimensional structure of the push rod of this utility model;

[0023] Figure 5 This is a three-dimensional structural diagram of the second airbag of this utility model;

[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the cam of this utility model.

[0025] In the diagram: 1. Workbench; 2. Conveyor roller; 3. Adjusting frame; 4. Motor; 5. Rotary shaft; 6. Turntable; 7. Push rod; 8. Swing plate; 9. Slide groove; 10. Slider; 11. First airbag; 12. Second airbag; 13. Fixed shaft; 14. Belt transmission structure; 15. Cam; 16. Connecting pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1: As Figure 1 and Figure 2 The technical solution shown is provided by the present utility model as follows: an adjustable distance sol coating correction mechanism, which discloses: a worktable 1, an adjustment frame 3 is provided on the upper side of the worktable 1, and a conveying roller 2 is provided on the inner side of the adjustment frame 3, and a motor 4 is provided on the lower surface of the worktable 1. A sliding groove 9 is opened on the upper surface of the worktable 1, and a slider 10 is nested inside the sliding groove 9. The slider 10 is fixedly connected to the lower surface of the swing plate 8. The sliding groove 9 is opened in an arc shape, and two sets of sliding groove 9 are symmetrically arranged about the center point of the worktable 1.

[0028] The coating is conveyed by the conveyor roller 2. During the conveying process, the operating status of the coating is monitored by the monitoring equipment on the outside of the device. When the monitoring mechanism detects that the coating is deviating, the swing plate 8 drives the adjusting frame 3 to swing, thereby making the conveyor roller 2 adjust its angle synchronously and adjusting the position of the coating so that the distance between the coating and the two ends of the conveyor roller 2 is the same. At this time, the coating is in the center position of the conveyor roller 2, which is convenient for subsequent processing operations.

[0029] Example 2: Figure 1 , Figure 3 and Figure 4The technical solution shown herein provides the following technical solution: an adjustable-distance sol-coating correction mechanism, which discloses a pushing mechanism. This pushing mechanism can adjust the distance between the misaligned coating edge and the side of the conveyor roller 2, thereby performing correction processing.

[0030] The upper surface of the worktable 1 is rotatably connected to a swing plate 8 that can be fixedly connected to the bottom of the adjustment frame 3. A pushing mechanism is provided between the side of the swing plate 8 and the worktable 1. The pushing mechanism can correct the deviation of the coating. The pushing mechanism includes a rotating shaft 5, which is nested on the worktable 1. The lower end of the rotating shaft 5 is fixedly connected to the output end of the motor 4. The upper end of the rotating shaft 5 is fixedly connected to a turntable 6. A push rod 7 is hinged at the edge of the upper surface of the turntable 6. The other end of the push rod 7 is hinged to the side of the swing plate 8. The push rod 7 forms a rotating structure with the side of the swing plate 8 through the turntable 6. The swing plate 8 forms a rotating structure with the worktable 1 through the push rod 7. The slider 10 forms a sliding structure with the slide groove 9 through the swing plate 8.

[0031] Start motor 4, which drives shaft 5 to rotate. At this time, turntable 6 at the upper end of shaft 5 will rotate synchronously. When turntable 6 rotates, it will drive push rod 7 to rotate, thereby moving swing plate 8. Swing plate 8 will rotate synchronously under the action of push rod 7, which will further drive the upper fixedly connected adjustment frame 3 to change angle. At this time, adjustment frame 3 can drive the conveyor roller 2 to change angle, so that the distance between the two sides of coating and the side of conveyor roller 2 is the same, thereby correcting and adjusting the coating position. When swing plate 8 swings, the slider 10 set at its lower end can slide synchronously along the inside of slide groove 9. At this time, slide groove 9 can limit slider 10, thereby further improving the stability of swing plate 8 driving adjustment frame 3 to swing.

[0032] Example 3: Figure 2 , Figure 5 and Figure 6 The technical solution shown is provided by the present invention as follows: an adjustable distance sol coating correction mechanism, which discloses a cam 15. The cam 15 cooperates with the first airbag 11 to perform dust removal treatment on the coating. The upper surface of the worktable 1 is fixedly connected to a second airbag 12, and the lower surface of the worktable 1 is fixedly connected to a first airbag 11. A connecting pipe 16 is connected through the first airbag 11 and the second airbag 12. A fixed shaft 13 is fixedly connected to the lower surface of the worktable 1, and a cam 15 is fixedly connected to the outer side of the fixed shaft 13. A belt transmission structure 14 is fixedly connected between the fixed shaft 13 and the rotating shaft 5. The fixed shaft 13 and the worktable 1 form a rotating structure through the belt transmission structure 14. The cam 15 is located to the side of the first airbag 11.

[0033] When the motor 4 drives the rotating shaft 5 to rotate, the fixed shaft 13 can be driven to rotate synchronously through the belt transmission structure 14 set on the outside of the rotating shaft 5. During the rotation of the fixed shaft 13, the cam 15 can be driven to rotate synchronously, so that the cam 15 strikes the first airbag 11. At this time, the gas inside the first airbag 11 is transported to the inside of the second airbag 12 through the connecting pipe 16 and sprayed outward from the nozzle set on the upper surface of the second airbag 12 to clean the coating conveyed by the conveying roller 2 and reduce the impact of dust adhesion on subsequent processing operations.

[0034] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A kind of adjustable distance sol-gel coating with deviation rectifying mechanism, including workbench (1), the upper side of the workbench (1) is provided with adjusting frame (3), and the inner side of adjusting frame (3) is provided with conveying roller (2), and the lower surface of workbench (1) is provided with motor (4), it is characterized by: The upper surface of the workbench (1) is rotationally connected with the swing plate (8) which is fixedly connected with the adjusting frame (3) bottom, and the side of the swing plate (8) and the workbench (1) are provided with a pushing mechanism, and the deviation of the coating can be corrected by the pushing mechanism.

2. The adjustable distance sol gel coating rectifying mechanism according to claim 1, wherein: The upper surface of the workbench (1) is provided with a sliding groove (9), and the sliding groove (9) is nested with a sliding block (10) inside, and the sliding block (10) is fixedly connected to the lower surface of the swing plate (8).

3. The adjustable distance sol gel coating rectifying mechanism according to claim 2, wherein: The sliding groove (9) is arc-shaped, and the sliding groove (9) is symmetrically provided with two groups about the center point of the workbench (1).

4. The adjustable distance sol gel coating rectifying mechanism according to claim 2, wherein: The pushing mechanism comprises a rotating shaft (5), the rotating shaft (5) is nested with the workbench (1), and the lower end of the rotating shaft (5) is fixedly connected with the output end of the motor (4), and the upper end of the rotating shaft (5) is fixedly connected with the rotating disc (6), the upper surface edge of the rotating disc (6) is hinged with the push rod (7), and the other end of the push rod (7) is hinged to the side of the swing plate (8).

5. The adjustable distance sol gel coating rectifying mechanism according to claim 4, wherein: The push rod (7) and the side of the swing plate (8) constitute a rotating structure through the rotating disc (6), and the swing plate (8) and the workbench (1) constitute a rotating structure through the push rod (7), and the sliding block (10) and the sliding groove (9) constitute a sliding structure through the swing plate (8).

6. The adjustable distance sol gel coating rectifying mechanism as claimed in claim 1, wherein: The upper surface of the workbench (1) is fixedly connected with the second air bag (12), and the lower surface of the workbench (1) is fixedly connected with the first air bag (11), and the first air bag (11) and the second air bag (12) are connected with the communication pipe (16), the lower surface of the workbench (1) is fixedly connected with the fixed shaft (13), and the outer side of the fixed shaft (13) is fixedly connected with the cam (15), and the fixed shaft (13) and the rotating shaft (5) are fixedly connected with the belt transmission structure (14).

7. The adjustable distance sol gel coating rectifying mechanism according to claim 6, wherein: The fixed shaft (13) and the workbench (1) constitute a rotating structure through the belt transmission structure (14), and the cam (15) is located on the side of the first air bag (11).

Citation Information

Patent Citations

  • Coating deviation correcting device and coating equipment

    CN220825024U