Wire threading and guiding mechanism for lower wire wall
By using a lower limit fixed cylinder and a precision synchronous wheel driven by a servo motor, the problem of insufficient adaptability of the wire guiding mechanism is solved, enabling precise control of electrode wires of different specifications and improving wire threading efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-29
- Publication Date
- 2026-03-13
AI Technical Summary
The existing wire guide mechanism has limited adaptability and is difficult to adapt to various electrode wires of different specifications, resulting in cumbersome operation and reduced work efficiency.
The system employs components such as a lower limit fixing cylinder, a servo motor, and a magneto-electric synchronous belt. The cylinder drives the slider and rack and pinion to control the rotation of the guide rod. Combined with the servo motor driving the precision synchronous wheel and the magneto-electric synchronous belt, precise control of the guide rod is achieved.
It enables precise control of electrode wires of different specifications, improves the stability and efficiency of wire threading, reduces deviation and sway, and enhances transmission accuracy and stability.
Smart Images

Figure CN223990760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of threading technology, and in particular to a threading and guiding mechanism for the lower wire wall. Background Technology
[0002] A threading and guiding mechanism is a device used to guide and pass slender materials such as silk threads through specific positions or components. It consists of multiple components working together to achieve precise and stable threading and guiding functions. It is used in winding and warping processes in the textile industry, wire conduit insertion and fiber optic cabling in the electronics industry, and electrical discharge wire cutting in the machining field. Wherever there is a need for precise threading and guiding of slender materials such as silk threads, wires, and optical fibers, a threading and guiding mechanism is indispensable.
[0003] A search revealed Chinese patent publication number CN222242996U, which discloses a wire threading guide mechanism, comprising a wire threading fixing guide block, a wire threading movable block movable in the left-right direction, a guide nozzle mounting plate, and a metal wire guide nozzle; a wire groove is formed on the left side wall of the wire threading fixing guide block, extending smoothly from top to bottom and then from front to back; the wire threading movable block is installed on the left side of the wire threading fixing guide block; the wire threading movable block abuts against the wire threading fixing guide block to close the wire groove; the guide nozzle mounting plate is located on top of the wire threading fixing guide block and the wire threading movable block. The lower guide nozzle of the metal wire is fixedly mounted on the guide nozzle mounting plate. A metal wire insertion hole is opened on the lower guide nozzle, which is connected to the wire groove. The wire groove of this utility model has a smooth transition, which makes the inserted and conveyed metal wire pass very smoothly, resulting in high wire threading efficiency, stable and reliable wire threading effect, saving time and effort, and reducing labor costs. However, the wire guiding mechanism can only adapt to electrode wires of specific thicknesses. In complex processing conditions, if multiple electrode wires of different specifications need to be used for processing, multiple wire guiding devices need to be prepared for replacement, which is more cumbersome and reduces work efficiency. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a wire threading and guiding mechanism for the lower wire wall, which aims to improve the limited adaptability of the wire guide in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a lower wire guide mechanism, comprising a lower limit fixing cylinder, a top material cylinder fixedly connected to the right side of the top wall of the lower limit fixing cylinder, a fixed limiting plate fixedly connected to the output end of the top material cylinder, a guide rail fixedly connected to the left side of the top wall of the lower limit fixing cylinder, a slider fixedly connected to the left side of the outer wall of the fixed limiting plate, the slider being slidably connected to the guide rail, a guide rail limiting plate fixedly connected to the top wall of the guide rail, racks fixedly connected to the front and rear ends of the left side of the outer wall of the fixed limiting plate, a first fixing plate fixedly connected to the left side of the top wall of the lower limit fixing cylinder, a first rotating shaft rotatably connected to the front and rear ends of the left side of the first fixing plate, a guide rod fixedly connected to one end of the first rotating shaft, a gear fixedly connected to the other end of the first rotating shaft, the gear meshing with the rack, a second fixing plate fixedly connected to the left side of the outer wall of the first fixing plate, and a transmission mechanism provided at the bottom of the second fixing plate for transmitting the guide wire.
[0006] As a further description of the above technical solution:
[0007] The transmission mechanism includes a servo motor and a magneto-electric synchronous belt. The servo motor is fixedly connected to the rear left end of the outer wall of the second fixed plate. A precision synchronous wheel is fixedly connected to the output end of the servo motor. A rotating shaft is fixedly connected to the front right end of the outer wall of the second fixed plate. A precision synchronous wheel is rotatably connected to the outer wall of the rotating shaft. The two precision synchronous wheels are connected by a magneto-electric synchronous belt. A fixing block is fixedly connected to the right side of the outer wall of the magneto-electric synchronous belt. An electromagnetic clamp is fixedly connected to the top wall of the fixing block. A precision guide rail is fixedly connected to the inner wall of the electromagnetic clamp.
[0008] As a further description of the above technical solution:
[0009] Air inlets are installed at both the upper and lower ends of the right side of the outer wall of the top material cylinder.
[0010] As a further description of the above technical solution:
[0011] The top wall of the servo motor is fixedly connected to a threaded joint.
[0012] This utility model has the following beneficial effects:
[0013] 1. In this utility model, the cylinder pushes the fixed limiting plate and the slider to move along the guide rail. The guide rail limiting plate ensures that the slider will not derail. At the same time, the rack and pinion drive gear drives the rotating shaft to rotate, thereby controlling the rotation of the guide bar. By adjusting the extension and retraction of the top material cylinder, the rotation angle of the guide bar can be precisely controlled to adapt to different wire threading requirements.
[0014] 2. In this utility model, a servo motor drives a precision synchronous wheel, which is driven by a magneto-electric synchronous belt to move a fixed block on the magneto-electric synchronous belt. The electromagnetic clamp on the fixed block moves accordingly, and the precision guide rail on the electromagnetic clamp ensures that it moves in a straight line along a preset path, reducing deviation and shaking, and improving transmission accuracy and stability. Attached Figure Description
[0015] Figure 1 This is a perspective view of a wire threading and guiding mechanism for the lower wire wall proposed in this utility model;
[0016] Figure 2 This is a partial structural diagram of a wire threading and guiding mechanism for the lower wire wall proposed in this utility model;
[0017] Figure 3 This is a partial structural breakdown of a wire threading and guiding mechanism for the lower wire wall proposed in this utility model;
[0018] Figure 4 This is a schematic diagram of the transmission mechanism of the lower wire wall threading and guiding mechanism proposed in this utility model.
[0019] Legend:
[0020] 1. Lower limit fixing cylinder; 2. Transmission mechanism; 201. Servo motor; 202. Rotating shaft two; 203. Magnetoelectric synchronous belt; 204. Precision synchronous pulley; 205. Fixing block; 206. Electromagnetic clamp; 207. Precision guide rail; 3. Ejector cylinder; 4. Fixing limit plate; 5. Guide rail; 6. Slider; 7. Fixing plate one; 8. Guide rail limit plate; 9. Rack; 10. Rotating shaft one; 11. Gear; 12. Guide rod; 13. Fixing plate two; 14. Air vent; 15. Threaded connector. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Reference Figure 1 , Figure 2 and Figure 3This utility model provides an embodiment of a lower wire threading and guiding mechanism, including a lower limit fixing cylinder 1, which serves to fix and support the wire. A feeding cylinder 3 is fixedly connected to the right side of the top wall of the lower limit fixing cylinder 1. A fixing limiting plate 4 is fixedly connected to the output end of the feeding cylinder 3. The feeding cylinder 3 is used to drive the fixing limiting plate 4 to move. A guide rail 5 is fixedly connected to the left side of the top wall of the lower limit fixing cylinder 1. A slider 6 is fixedly connected to the left side of the outer wall of the fixing limiting plate 4. The slider 6 is slidably connected to the guide rail 5. The slider 6 slides on the guide rail 5 to prevent it from deviating during movement, ensuring the stability and accuracy of the movement. A guide rail limiting plate 8 is fixedly connected to the top wall of the guide rail 5. The guide rail limiting plate 8 is used to limit the movement range of the slider 6, preventing the slider 6 from detaching from the guide rail 5, thus providing safety protection. The function of the fixed limiting plate 4 is that the front and rear ends of the left side of the fixed limiting plate 4 are fixedly connected to the rack 9. The top left side of the lower limiting fixed cylinder 1 is fixedly connected to the fixed plate 7. The front and rear ends of the left side of the fixed plate 7 are rotatably connected to the rotating shaft 10. One end of the rotating shaft 10 is fixedly connected to the guide rod 12. The guide rod 12 is used to improve the accuracy and success rate of threading and reduce the deviation or tangling of the thread. The other end of the rotating shaft 10 is fixedly connected to the gear 11. The gear 11 drives the rotating shaft 10 to rotate. The gear 11 meshes with the rack 9. The rack 9 drives the gear 11 to rotate. The left side of the fixed plate 7 is fixedly connected to the fixed plate 2. The bottom of the fixed plate 2 is provided with the transmission mechanism 2. The transmission mechanism 2 is used to transmit the guide wire. The upper and lower ends of the right side of the top material cylinder 3 are both equipped with air vents 14. The air vents 14 provide power to the top material cylinder 3.
[0023] Specifically, the top-feeding cylinder 3 drives the fixed limiting plate 4 to move, and the slider 6 on its left side slides on the guide rail 5. The guide rail limiting plate 8 restricts the movement range of the slider 6 to prevent it from falling out. At the same time, the rack 9 on the left side of the fixed limiting plate 4 drives the gear 11 to rotate. The gear 11 drives the rotating shaft 10 to rotate, causing the guide rod 12 to rotate accordingly. This controls the extension and retraction of the top-feeding cylinder 3, which can precisely control the movement distance of the fixed limiting plate 4 and the rack 9, and accurately adjust the rotation angle of the guide rod 12 to meet different wire threading and guiding needs. The bottom of the fixed plate 2 13 is equipped with a transmission mechanism 2, which is used to transmit the guide wire. The air vent 14 provides power to the top-feeding cylinder 3.
[0024] Reference Figure 1 and Figure 4The transmission mechanism 2 includes a servo motor 201 and a magnetoelectric synchronous belt 203. The servo motor 201 is fixedly connected to the rear left end of the outer wall of the second fixed plate 13. A precision synchronous pulley 204 is fixedly connected to the output end of the servo motor 201, and the servo motor 201 drives the precision synchronous pulley 204 to rotate. A rotating shaft 202 is fixedly connected to the front right end of the outer wall of the second fixed plate 13. The outer wall of the rotating shaft 202 is rotatably connected to the precision synchronous pulley 204. The two precision synchronous pulleys 204 are connected by the magnetoelectric synchronous belt 203, and the magnetoelectric synchronous belt 203 drives the two precision synchronous pulleys. The wheel 204 rotates simultaneously. The outer right side of the magneto-electric synchronous belt 203 is fixedly connected to the fixing block 205. The top wall of the fixing block 205 is fixedly connected to the electromagnetic clamp 206. The electromagnetic clamp 206 grips and releases the precision guide rail 207. The inner wall of the electromagnetic clamp 206 is fixedly connected to the precision guide rail 207. The precision guide rail 207 is used to improve the accuracy and stability of transmission. The top wall of the servo motor 201 is fixedly connected to the threaded connector 15. The threaded connector 15 is used to securely connect the power line or control line to the servo motor 201 to ensure stable power transmission.
[0025] Specifically, the servo motor 201 drives the precision synchronous wheel 204 to rotate. The two precision synchronous wheels 204 are driven by the magneto-electric synchronous belt 203 and rotate on the shaft 202 of the fixed plate 213. The magneto-electric synchronous belt 203 drives the fixed block 205 and the top electromagnetic clamp 206 to move. The precision guide rail 207 on the electromagnetic clamp 206 ensures that it moves in a straight line along the preset path, reduces deviation and shaking, and improves transmission accuracy and stability. The threaded connector 15 is used to firmly connect the power line or control line to the servo motor 201 to ensure that the power can be transmitted stably.
[0026] Working principle: When the top material cylinder 3 is started, the top material cylinder 3 drives the fixed limit plate 4 to move. The slider 6 on the left side of the fixed limit plate 4 slides on the guide rail 5. The top guide rail limit plate 8 restricts the movement range of the slider 6 to prevent the slider 6 from falling off the guide rail 5. At the same time, the rack 9 on the left side of the fixed limit plate 4 drives the gear 11 to rotate. The gear 11 drives the rotating shaft 10 to rotate. The guide rod 12 is fixed at the other end of the rotating shaft 10, so the rotating shaft 10 will cause the guide rod 12 to rotate as well. By controlling the extension and retraction of the top material cylinder 3, the movement distance of the fixed limit plate 4 can be precisely controlled, thereby controlling the movement distance of the rack 9, and finally achieving precise control of the rotation angle of the guide rod 12 to meet different wire threading and guiding requirements.
[0027] The servo motor 201 drives the precision synchronous wheel 204 to rotate. The two precision synchronous wheels 204 rotate on the shaft 202 of the fixed plate 213 through the transmission of the magneto-electric synchronous belt 203. The magneto-electric synchronous belt 203 drives the fixed block 205 on it to move. Since there is an electromagnetic clamp 206 on the top of the fixed block 205, the electromagnetic clamp 206 will also move. During the movement of the electromagnetic clamp 206, the electromagnetic clamp 206 can ensure that the precision guide rail 207 moves in a straight line along the preset path, reducing deviation and shaking during the movement process, and improving the accuracy and stability of transmission.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A down-silhouette wall threading guide mechanism comprising a down-limit fixing air cylinder member (1), characterized in that: The right side of the top wall of the lower limit fixed cylinder piece (1) is fixedly connected with a top feeding cylinder (3), the output end of the top feeding cylinder (3) is fixedly connected with a fixed limiting plate (4), the left side of the top wall of the lower limit fixed cylinder piece (1) is fixedly connected with a guide rail (5), the left side of the outer wall of the fixed limiting plate (4) is fixedly connected with a sliding block (6), the sliding block (6) and the guide rail (5) are in sliding connection, the top wall of the guide rail (5) is fixedly connected with a guide rail limiting plate (8), the left side of the outer wall of the fixed limiting plate (4) is fixedly connected with a rack (9) at the front end and the rear end, the left side of the outer wall of the fixed plate one (7) is fixedly connected with the lower limit fixed cylinder piece (1), the left side of the outer wall of the fixed plate one (7) is rotatably connected with a rotating shaft one (10) at the front end and the rear end, one end of the rotating shaft one (10) is fixedly connected with a guide wire rod (12), the other end of the rotating shaft one (10) is fixedly connected with a gear (11), the gear (11) and the rack (9) are in meshing connection, the left side of the outer wall of the fixed plate one (7) is fixedly connected with a fixed plate two (13), the bottom of the fixed plate two (13) is provided with a transmission mechanism (2), and the transmission mechanism (2) is used for transmitting the guide wire.
2. A downwire wall wire threading mechanism according to claim 1, characterized in that: The transmission mechanism (2) comprises a servo motor (201) and a magneto synchronous belt (203), the servo motor (201) is fixedly connected to the left end of the rear side of the outer wall of the fixed plate two (13), the output end of the servo motor (201) is fixedly connected with a precision synchronous wheel (204), the right end of the front side of the outer wall of the fixed plate two (13) is fixedly connected with a rotating shaft two (202), the outer wall of the rotating shaft two (202) is rotatably connected with a precision synchronous wheel (204), the two precision synchronous wheels (204) are in transmission connection through the magneto synchronous belt (203), the right side of the outer wall of the magneto synchronous belt (203) is fixedly connected with a fixed block (205), the top wall of the fixed block (205) is fixedly connected with an electromagnetic clamp (206), the inner wall of the electromagnetic clamp (206) is fixedly connected with a precision guide rail (207).
3. A down-silhouette wire threading guide mechanism as claimed in claim 1, wherein: The right side of the outer wall of the top feeding cylinder (3) is provided with a gas through head (14) at the upper end and the lower end.
4. A down-silhouette wire threading guide mechanism as claimed in claim 2, wherein: The top wall of the servo motor (201) is fixedly connected with a threaded joint (15).
Citation Information
Patent Citations
Lower threading guide mechanism
CN222242996U