Fiber dispersing and orienting device in non-woven fabric production process
By introducing antistatic devices and control mechanisms into the nonwoven fabric production process, the problems of static electricity and safety hazards have been solved, and the quality and safety of nonwoven fabrics have been improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-03-13
AI Technical Summary
During the production of nonwoven fabrics, low humidity or low oil content on the fibers can lead to static electricity, resulting in black spots and defective products. Furthermore, it is difficult to stop the orientation device in case of malfunction, posing a safety hazard.
Design a fiber dispersion and orientation device, including an antistatic device and a control mechanism. The device reduces static electricity by spraying an antistatic agent through a nozzle and controls the switch to stop the orientation device in case of damage or injury.
It effectively reduces static black spots on nonwoven fabrics, lowers the defect rate, and ensures the safe and reliable operation of the orientation device.
Smart Images

Figure CN223991177U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nonwoven fabric production, specifically a fiber dispersion and orientation device in the nonwoven fabric production process. Background Technology
[0002] In the production process of nonwoven fabrics, fiber dispersion and orientation devices are very important equipment. They can ensure that the fibers are evenly dispersed and arranged in a predetermined direction during the production process, thereby improving the quality and performance of nonwoven fabrics.
[0003] During the production of nonwoven fabrics, when the humidity is low or the oil content on the fibers in the nonwoven fabric is low, friction between the nonwoven fabric products and the pressure rollers when passing through the pressure rollers can easily lead to static electricity, causing black spots on the nonwoven fabric products and easily producing defective products. Moreover, when the orientation device malfunctions or there are safety hazards, it is difficult to stop it suddenly with existing technology, which may lead to further damage to the orientation device or personal injury. Utility Model Content
[0004] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a fiber dispersion and orientation device in the nonwoven fabric production process.
[0005] This invention is achieved by constructing a fiber dispersion and orientation device in the nonwoven fabric production process. The device includes a fiber disperser, an antistatic device fixedly connected to the right end of the fiber disperser, an orientation device fixedly connected to the left end of the fiber disperser, and a control mechanism fixedly connected to the top left end of the orientation device.
[0006] The static eliminator includes a base plate. The base plate is fixedly connected to the right end of the fiber disperser. A first motor is fixedly connected to the bottom right front end of the base plate. A turntable is fixedly connected to the top output shaft of the first motor. A spiral ring is fixedly connected to the top of the turntable. An L-shaped sliding rod is slidably connected inside the spiral ring. A slider is fixedly connected to the left end of the L-shaped sliding rod. A rotating rod is rotatably connected to the bottom of the slider. The rear of the outer wall of the rotating rod is rotatably connected to the sliding plate.
[0007] Preferably, the static eliminator further includes mounting rods, with mounting rods fixedly connected to both the front and rear sides of the left end of the sliding plate. A nozzle is fixedly connected to the left end of the mounting rod, and the nozzle is connected to an external static eliminator.
[0008] Preferably, the control mechanism includes a limiting mounting bracket. The limiting mounting bracket is fixedly connected to the top left end of the orientation device. A second motor is fixedly connected to the back left end of the limiting mounting bracket. A first gear is eccentrically arranged on the front output shaft of the second motor. A fixing rod is rotatably connected to the front end of the first gear. A second gear is rotatably connected to the back right end of the fixing rod. The back of the second gear is eccentrically arranged with the extrusion plate. A control switch is fixedly connected to the right end of the limiting mounting bracket.
[0009] Preferably, the bottom of the L-shaped sliding rod is slidably connected to the center of the top right end of the base plate, and the bottom of the turntable is rotatably connected to the front right end of the top of the base plate.
[0010] Preferably, the bottom of the sliding plate is slidably connected to the top left end of the base plate, and the mounting rod passes through the right end of the fiber disperser and is slidably connected to its interior.
[0011] Preferably, the control switch is electrically connected to the orientation device, the limiting mounting bracket passes through the extrusion plate and is slidably connected to its interior, and the second gear is rotatably connected to the extrusion plate.
[0012] This utility model has the following advantages: This utility model provides an improved fiber dispersion and orientation device in the nonwoven fabric production process, which, compared with similar equipment, has the following improvements:
[0013] This utility model describes a fiber dispersion and orientation device in the nonwoven fabric production process, which is equipped with an antistatic device. An external antistatic agent is delivered to the nonwoven fabric fibers through a nozzle to reduce static electricity in the nonwoven fabric during the production process, prevent black spots from appearing on the nonwoven fabric products, and reduce defective products.
[0014] The present invention relates to a fiber dispersion and orientation device in the nonwoven fabric production process, which includes a control mechanism. When the orientation device malfunctions or poses a safety hazard, the control switch stops the orientation device from working, preventing further damage to the orientation device or personal injury. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the fiber disperser and orienting device of this utility model;
[0016] Figure 2 This is a three-dimensional structural diagram of the static electricity removal device of this utility model;
[0017] Figure 3 This is a three-dimensional structural diagram of the control mechanism of this utility model;
[0018] Figure 4 This is a utility model Figure 3 A magnified structural diagram of point A in the middle.
[0019] The components include: fiber disperser-1, static eliminator-2, base plate-21, first motor-22, turntable-23, spiral ring-24, L-shaped sliding rod-25, slider-26, rotating rod-27, sliding plate-28, mounting rod-29, nozzle-210, orienting device-3, control mechanism-4, limit mounting bracket-41, second motor-42, first gear-43, fixing rod-44, second gear-45, extrusion plate-46, and control switch-47. Detailed Implementation
[0020] The following is in conjunction with the appendix Figures 1-4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.
[0021] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0023] Example 1:
[0024] Please see Figures 1-2 The present invention relates to a fiber dispersion and orientation device in the production process of nonwoven fabric, comprising a fiber disperser 1, an antistatic device 2 fixedly connected to the right end of the fiber disperser 1, an orientation device 3 fixedly connected to the left end of the fiber disperser 1, and a control mechanism 4 fixedly connected to the top left end of the orientation device 3.
[0025] The static eliminator 2 includes a base plate 21. The fiber disperser 1 is fixedly connected to the base plate 21 at its right end. The bottom right front end of the base plate 21 is fixedly connected to the first motor 22. The base plate 21 facilitates the installation and fixing of the first motor 22.
[0026] The top output shaft of the first motor 22 is fixedly connected to a turntable 23. A spiral ring 24 is fixedly connected to the top of the turntable 23. An L-shaped sliding rod 25 is slidably connected inside the spiral ring 24. A slider 26 is fixedly connected to the left end of the L-shaped sliding rod 25. The L-shaped sliding rod 25 facilitates the movement of the slider 26.
[0027] A rotating rod 27 is rotatably connected to the bottom of the slider 26. The rear of the outer wall of the rotating rod 27 is rotatably connected to the sliding plate 28. Mounting rods 29 are fixedly connected to both the front and rear sides of the left end of the sliding plate 28. A nozzle 210 is fixedly connected to the left end of the mounting rod 29, and the nozzle 210 is connected to the external antistatic agent. The mounting rod 29 facilitates the movement of the nozzle 210.
[0028] The bottom of the L-shaped sliding rod 25 is slidably connected to the center of the top right end of the base plate 21, the bottom of the turntable 23 is rotatably connected to the front right end of the top of the base plate 21, the bottom of the sliding plate 28 is slidably connected to the top left end of the base plate 21, and the mounting rod 29 passes through the right end of the fiber disperser 1 and is slidably connected to its interior.
[0029] The working principle of the fiber dispersion and orientation device in the nonwoven fabric production process based on Example 1 is as follows:
[0030] First, when using this device, place it in the work area, and then connect it to an external power source to provide the power required for its operation.
[0031] Second, the staff feeds the nonwoven fabric fibers into the fiber disperser 1 and disperses them. Then, the first motor 22 is started, which drives the turntable 23 to rotate. The turntable 23 drives the spiral ring 24 to rotate, and the spiral ring 24 drives the L-shaped sliding rod 25 to move back and forth on the top of the base plate 21. The L-shaped sliding rod 25 drives the slider 26 to move back and forth. The slider 26 drives the sliding plate 28 to move left and right through the rotational connection with the rotating rod 27. The sliding plate 28 drives the mounting rod 29 to move left and right. The mounting rod 29 drives the nozzle 210 to move left and right. The nozzle 210 delivers the external antistatic agent to the nonwoven fabric fibers, reducing static electricity in the nonwoven fabric during the production process, preventing black spots from appearing on the nonwoven fabric products, and reducing defective products.
[0032] Example 2:
[0033] Please see Figures 3-4The present invention provides a fiber dispersion and orientation device in the nonwoven fabric production process. Compared with the first embodiment, this embodiment further includes a control mechanism 4. The control mechanism 4 includes a limiting mounting frame 41. The top left end of the orientation device 3 is fixedly connected to the limiting mounting frame 41. The back left end of the limiting mounting frame 41 is fixedly connected to a second motor 42. The limiting mounting frame 41 facilitates the installation and fixing of the second motor 42.
[0034] The first gear 43 is eccentrically mounted on the front output shaft of the second motor 42. The front end of the first gear 43 is rotatably connected to a fixed rod 44, and the right end of the back of the fixed rod 44 is rotatably connected to a second gear 45, so that the second motor 42 can easily drive the first gear 43 to rotate.
[0035] The back of the second gear 45 is eccentrically positioned with respect to the extrusion plate 46. A control switch 47 is fixedly connected to the right end of the limiting mounting bracket 41. The control switch 47 is electrically connected to the orientation device 3. The limiting mounting bracket 41 passes through the extrusion plate 46 and is slidably connected to its interior. The second gear 45 is rotatably connected to the extrusion plate 46. The right end of the first gear 43 meshes with the second gear 45.
[0036] In this embodiment:
[0037] After the nonwoven fibers are dispersed, they are conveyed to the orientation device 3. The orientation device 3 arranges the nonwoven fibers in a certain direction in the nonwoven fabric to enhance the strength and stability of the nonwoven fabric. When the orientation device 3 malfunctions or there is a safety hazard, the second motor 42 is started. The second motor 42 drives the first gear 43 to rotate. The first gear 43 meshes with the second gear 45 and is rotatedly connected to the fixed rod 44 to drive the extrusion plate 46 to move to the left within the limit mounting frame 41. This causes the extrusion plate 46 to squeeze the control switch 47. The control switch 47 then controls the orientation device 3 to stop working to prevent further damage to the orientation device 3 or personal injury.
[0038] This utility model provides an improved fiber dispersion and orientation device in the nonwoven fabric production process. It is equipped with an antistatic device 2, which delivers an external antistatic agent to the nonwoven fabric fibers through a nozzle 210 to reduce static electricity in the nonwoven fabric during production, prevent black spots from appearing on the nonwoven fabric products, and reduce defective products. It is also equipped with a control mechanism 4, which controls the orientation device 3 to stop working through a control switch 47 when the orientation device 3 malfunctions or there is a safety hazard, to prevent further damage to the orientation device 3 or personal injury.
[0039] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0040] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A kind of fiber dispersion and orientation device in non-woven fabric production process, including fiber dispersion machine (1), the right end of the fiber dispersion machine (1) is fixedly connected with static electricity removal device (2), the left end of the fiber dispersion machine (1) is fixedly connected with orientation device (3), the top left end of the orientation device (3) is fixedly connected with control mechanism (4);The static electricity removal device (2) includes bottom plate (21), the right end of the fiber dispersion machine (1) is fixedly connected with bottom plate (21), the bottom right front end of the bottom plate (21) is fixedly connected with first motor (22), the top output shaft of the first motor (22) is fixedly connected with turntable (23), the top of the turntable (23) is fixedly connected with spiral ring (24), the L-shaped sliding rod (25) is slidably connected in the spiral ring (24), the left end of the L-shaped sliding rod (25) is fixedly connected with sliding block (26), the bottom of the sliding block (26) is rotatably connected with rotating rod (27), the rotating rod (27) outer wall rear and sliding plate (28) rotatably connected. characterized in that The static electricity removal device (2) further includes installation rod (29), the left end of the sliding plate (28) is fixedly connected with installation rod (29) on the left side, the left end of the installation rod (29) is fixedly connected with spray head (210), and spray head (210) is connected with external static electricity removal agent.
2. The fiber dispersing and orienting apparatus in a nonwoven fabric production process according to claim 1, wherein: The control mechanism (4) includes limit mounting bracket (41), the top left end of the orientation device (3) is fixedly connected with limit mounting bracket (41), the left end of the back of the limit mounting bracket (41) is fixedly connected with second motor (42), the front end output shaft of the second motor (42) is eccentricly provided with first gear (43), the front end of the first gear (43) is rotatably connected with fixed rod (44), the back right end of the fixed rod (44) is rotatably connected with second gear (45), the back of the second gear (45) is eccentrically arranged with extrusion plate (46), the right end of the limit mounting bracket (41) is fixedly connected with control switch (47).
3. The fiber dispersing and orienting apparatus in a nonwoven fabric production process according to claim 2, wherein: The bottom of the L-shaped sliding rod (25) is slidably connected with the top right end center of the bottom plate (21), and the bottom of the turntable (23) is rotatably connected with the top right front end of the bottom plate (21).
4. The fiber dispersing and orienting apparatus in a nonwoven fabric production process according to claim 3, wherein: The bottom of the sliding plate (28) is slidably connected with the top left end of the bottom plate (21), and the installation rod (29) penetrates the right end of the fiber dispersion machine (1) and is slidably connected with the inside thereof.
5. The fiber dispersing and orienting apparatus in a nonwoven fabric production process according to claim 4, wherein: The control switch (47) is electrically connected with the orientation device (3), the limit mounting bracket (41) penetrates the extrusion plate (46) and is slidably connected with the inside thereof, and the second gear (45) is rotatably connected with the extrusion plate (46).
6. The fiber dispersing and orienting apparatus in a nonwoven fabric production process according to claim 5, wherein: