Asphalt thermal regeneration device

By combining the design of motor, bevel gear and scraper, the problem of uneven mixing in asphalt hot recycling device is solved, thereby improving mixing uniformity and production efficiency, and reducing mixing dead zones and maintenance costs.

CN223991226UActive Publication Date: 2026-03-13内蒙古德仑泰建设工程有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing hot asphalt recycling equipment is prone to causing asphalt to adhere to the barrel wall during the mixing process, resulting in uneven mixing, dead zones, and affecting the mixing effect.

Method used

The design employs a combination of motor, bevel gear, sleeve, scraper, and mixing rod. Synchronous bidirectional rotation prevents asphalt from accumulating on the barrel wall, while hydraulic cylinders and hinges control the automatic addition of recycling agent, reducing manual operation steps.

Benefits of technology

It improves mixing uniformity and production efficiency, reduces mixing dead zones and maintenance costs, and ensures the quantitative addition of regenerant.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of composite asphalt processing, and discloses an asphalt thermal regeneration device which comprises a shell, the outer wall of the shell is fixedly connected with a fixed frame, the upper surface of the fixed frame is fixedly connected with a motor, the output end of the motor is fixedly provided with a bevel gear I, the tooth end of the bevel gear I is meshed with a bevel gear II, and the bevel gear II is meshed with a bevel gear II. And a sleeve is fixedly connected to the interior of the second bevel gear, the outer wall of the sleeve is rotationally connected to the interior of the shell and the interior of the fixing frame, a connecting disc is fixedly connected to the outer wall of the sleeve, a scraper is fixedly connected to the outer wall of the connecting disc, and the outer wall of the scraper is rotationally connected to the inner wall of the shell. According to the asphalt stirring device disclosed by the utility model, the motor, the bevel gear I, the bevel gear II, the sleeve, the connecting disc, the scraper, the bevel gear III, the connecting column, the rotating disc and the stirring rod are matched with one another, so that the effects of preventing asphalt and other materials from accumulating on the barrel wall to form cakes, reducing stirring dead angles and improving the material mixing uniformity can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of composite asphalt processing technology, and in particular to an asphalt thermal recycling device. Background Technology

[0002] A thermal asphalt recycling unit is a device used to restore the properties of old asphalt materials, typically applied in road maintenance, repaving, or reuse processes. Its main function is to heat the old asphalt, softening it and restoring its fluidity, thus enabling the reuse of these asphalt materials for new paving or mixing.

[0003] Normally, when recycling asphalt, a mixing device is needed to mix the asphalt and recycling agent evenly. The usual mixing method is to mix in one direction, which leads to uneven mixing, asphalt easily sticks to the barrel wall, resulting in dead corners, making it difficult to thoroughly mix all materials and affecting the uniformity of mixing. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an asphalt thermal recycling device, which aims to improve the problem that unidirectional stirring easily causes asphalt to adhere to the barrel wall, affecting the uniformity of stirring.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A hot asphalt recycling device includes a housing. A fixed frame is fixedly connected to the outer wall of the housing. A motor is fixedly connected to the upper surface of the fixed frame. A first bevel gear is fixedly mounted at the output end of the motor. A second bevel gear is meshed with the tooth end of the first bevel gear. A sleeve is fixedly connected inside the second bevel gear. The outer wall of the sleeve is rotatably connected to the inside of the housing and the fixed frame. A connecting disc is fixedly connected to the outer wall of the sleeve. A scraper is fixedly connected to the outer wall of the connecting disc. The outer wall of the scraper is rotatably connected to the inner wall of the housing. A third bevel gear is meshed with the tooth end of the first bevel gear. A connecting column is fixedly connected to the inside of the third bevel gear. The outer wall of the connecting column is rotatably connected to the inner wall of the sleeve. A rotating disk is fixedly connected to the outer wall of the connecting column. A stirring rod is fixedly connected to the outer wall of the rotating disk. A support assembly is provided on the lower surface of the housing for supporting the housing.

[0007] Preferably, the support assembly includes an arc-shaped base, the lower surface of the outer shell is fixedly connected to the upper surface of the arc-shaped base, and a base plate is fixedly connected to the lower surface of the arc-shaped base.

[0008] Preferably, a support frame is fixedly connected to the outer wall of the outer shell, and a hydraulic cylinder is fixedly connected to the upper surface of the support frame.

[0009] Preferably, the output end of the hydraulic cylinder is fixedly connected to a rack, the inner wall of the rack is slidably connected to a slide rail, and the lower surface of the slide rail is fixedly connected to the upper surface of the support frame.

[0010] Preferably, the tooth ends of the rack are meshed with a rotating gear, and a rotating column is fixedly connected inside the rotating gear.

[0011] Preferably, both ends of the rotating column are rotatably connected to a frame, and the lower surface of the frame is fixedly connected to the upper surface of the support frame.

[0012] Preferably, the ends of the rotating gear are connected to arc-shaped teeth, the outer walls of the arc-shaped teeth are fixedly connected to a connecting plate, the ends of the arc-shaped teeth are connected to a hinge, the hinge is rotatably connected to a limit post, and both ends of the limit post are fixedly connected to the inner walls of the frame.

[0013] Preferably, a storage cylinder is fixedly connected to the upper surface of the frame.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, through the mutual cooperation between the motor, bevel gear one, bevel gear two, sleeve, connecting plate, scraper, bevel gear three, connecting column, rotating plate and stirring rod, the effects of preventing asphalt and other materials from accumulating on the barrel wall and forming lumps can be achieved, reducing the dead corners of mixing, and improving the uniformity of material mixing can be achieved.

[0016] 2. In this utility model, through the mutual cooperation between the hydraulic cylinder, rack, slide rail, rotating gear, rotating column, frame, arc-shaped tooth, connecting plate, hinge and limiting column, the regenerant addition port can be automatically opened or closed at a preset time, eliminating the cumbersome steps of manual operation and improving production efficiency. Attached Figure Description

[0017] Figure 1 This is a perspective view of an asphalt thermal recycling device proposed in this utility model;

[0018] Figure 2 This is a partial structural diagram of the connecting column of an asphalt thermal recycling device proposed in this utility model;

[0019] Figure 3 This is a partial structural diagram of the storage cylinder of an asphalt thermal recycling device proposed in this utility model;

[0020] Figure 4 This is a partial structural diagram of the arc-shaped teeth of an asphalt thermal recycling device proposed in this utility model.

[0021] Legend:

[0022] 1. Outer shell; 2. Fixing frame; 3. Motor; 4. Bevel gear one; 5. Bevel gear two; 6. Sleeve; 7. Connecting plate; 8. Scraper; 9. Bevel gear three; 10. Connecting column; 11. Rotating plate; 12. Stirring rod; 13. Arc-shaped seat; 14. Base plate; 15. Support frame; 16. Hydraulic cylinder; 17. Rack; 18. Slide rail; 19. Rotating gear; 20. Rotating column; 21. Frame; 22. Arc-shaped gear; 23. Connecting plate; 24. Hinge; 25. Limiting column; 26. Storage cylinder. Detailed Implementation

[0023] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] Reference Figure 1 and Figure 2 An embodiment of this utility model provides an asphalt thermal recycling device, comprising a shell 1, a fixed frame 2 fixedly connected to the outer wall of the shell 1, a motor 3 fixedly connected to the upper surface of the fixed frame 2, a bevel gear 4 fixedly provided at the output end of the motor 3, a bevel gear 5 meshing with the tooth end of the bevel gear 4, a sleeve 6 fixedly connected inside the bevel gear 5, the outer wall of the sleeve 6 rotatably connected to the interior of the shell 1 and the fixed frame 2, a connecting disc 7 fixedly connected to the outer wall of the sleeve 6, a scraper 8 fixedly connected to the outer wall of the connecting disc 7, the outer wall of the scraper 8 rotatably connected to the inner wall of the shell 1, a bevel gear 9 meshing with the tooth end of the bevel gear 4, a connecting column 10 fixedly connected inside the bevel gear 9, the outer wall of the connecting column 10 rotatably connected to the inner wall of the sleeve 6, a rotating disc 11 fixedly connected to the outer wall of the connecting column 10, a stirring rod 12 fixedly connected to the outer wall of the rotating disc 11, and a support assembly provided on the lower surface of the shell 1 for supporting the shell 1.

[0025] Specifically, the outer casing 1 provides fixed support for the fixed frame 2, which in turn provides fixed support for the motor 3. When the motor 3 is turned on, it drives the first bevel gear 4 to rotate. The rotation of the first bevel gear 4 drives the second bevel gear 5 to rotate, which in turn drives the sleeve 6 to rotate. Simultaneously, the rotation of the sleeve 6 drives the connecting disc 7 to rotate, which in turn drives the scraper 8 to rotate on the inner wall of the outer casing 1. Furthermore, the rotation of the first bevel gear 4 drives the... The rotation of gear 39 causes the connecting column 10 to rotate on the inner wall of sleeve 6. The rotation of the connecting column 10, in turn, causes the rotating disk 11 and the stirring rod 12 to rotate synchronously, thus stirring the asphalt inside the device. By having the stirring rod 12 and the scraper 8 rotate synchronously in both directions inside the device, it is possible to prevent asphalt and other materials from accumulating on the barrel wall and forming lumps. This ensures that the stirring rod 12 can fully stir the asphalt, avoid dead corners, improve the uniformity of material mixing, and reduce maintenance and cleaning costs.

[0026] Reference Figure 1 The support assembly includes an arc-shaped seat 13, the lower surface of the outer shell 1 is fixedly connected to the upper surface of the arc-shaped seat 13, and a base plate 14 is fixedly connected to the lower surface of the arc-shaped seat 13.

[0027] Specifically, the arc-shaped seat 13 can provide fixed support for the outer shell 1, ensuring the stability of the outer shell 1 during operation, and the base plate 14 can also provide fixed support for the arc-shaped seat 13.

[0028] Reference Figure 3 and Figure 4 A support frame 15 is fixedly connected to the outer wall of the outer shell 1, and a hydraulic cylinder 16 is fixedly connected to the upper surface of the support frame 15. A rack 17 is fixedly connected to the output end of the hydraulic cylinder 16, and a slide rail 18 is slidably connected to the inner wall of the rack 17. The lower surface of the slide rail 18 is fixedly connected to the upper surface of the support frame 15. A rotating gear 19 is meshed with the tooth end of the rack 17, and a rotating column 20 is fixedly connected inside the rotating gear 19. A frame 21 is rotatably connected to both ends of the rotating column 20, and the lower surface of the frame 21 is fixedly connected to the upper surface of the support frame 15. An arc-shaped tooth 22 is meshed with the tooth end of the rotating gear 19, and a connecting plate 23 is fixedly connected to the outer wall of the arc-shaped tooth 22. A hinge 24 is meshed with the tooth end of the arc-shaped tooth 22, and a limit post 25 is rotatably connected inside the hinge 24. Both ends of the limit post 25 are fixedly connected to the inner wall of the frame 21. A storage cylinder 26 is fixedly connected to the upper surface of the frame 21.

[0029] Specifically, the outer shell 1 provides fixed support for the support frame 15. Both the outer shell 1 and the support frame 15 have grooves, allowing the regenerant to enter the device through these grooves. The support frame 15 provides fixed support for the hydraulic cylinder 16. When the hydraulic cylinder 16 is activated, it pushes the rack 17 to slide on the outer wall of the slide rail 18. The slide rail 18 supports the rack 17, ensuring its stability during sliding. The sliding of the rack 17 drives the rotating gear 19 to rotate, which in turn drives the rotating column 20 to rotate on the inner wall of the frame 21. The rotating column 20 supports the rotating gear 19, and the frame 21 supports the rotating column 20. The support frame 15 also supports the frame 21. When the rotating gear 19 rotates, it drives the arc-shaped gear 22 to rotate. The rotation of the arc-shaped teeth 22 also drives the connecting plate 23 to rotate, and the rotation of the connecting plate 23 in turn drives the other arc-shaped teeth 22 to rotate synchronously. At the same time, the rotation of the arc-shaped teeth 22 drives the hinge 24 to rotate on the outer wall of the limiting post 25. The limiting post 25 can limit the hinge 24, allowing the hinge 24 to open an opening when it rotates. The frame 21 can also provide fixed support for the storage cylinder 26, which contains recycling agent. When the hinge 24 rotates and opens an opening, the recycling agent inside the storage cylinder 26 can enter the device through the opening and mix with the asphalt. The timing of the opening and closing of the hinge 24 can control the quantitative addition of the recycling agent. By automatically opening or closing the recycling agent addition port at preset times, the tedious steps of manual operation are eliminated, making the addition of recycling agent more efficient and continuous, and improving the overall production efficiency.

[0030] Working principle: When the device is needed, firstly, open the hydraulic cylinder 16, causing the hydraulic cylinder 16 to push the rack 17 to slide. The sliding of the rack 17 will drive the rotating gear 19 to rotate, and the rotation of the rotating gear 19 will also drive the arc-shaped teeth 22 to rotate. At the same time, the rotation of the arc-shaped teeth 22 will drive the connecting plate 23 to rotate, and the rotation of the connecting plate 23 will drive the other arc-shaped teeth 22 to rotate synchronously. The rotation of the arc-shaped teeth 22 will also drive the hinge 24 to rotate on the outer wall of the limiting post 25, opening an opening so that the regenerant inside the storage cylinder 26 can enter the device through the opening. Then, turn on the motor 3, causing the motor 3 to drive the bevel gear 4 to rotate. The rotation of the bevel gear 4 will then drive the bevel gear 5. The rotation of bevel gear 3 (9) and bevel gear 2 (5) in turn drives the connecting column 10 and sleeve 6 to rotate. Simultaneously, the rotation of sleeve 6 and connecting column 10 drives the rotating disk 11 and connecting disk 7 to rotate synchronously in both directions. The rotation of rotating disk 11 and connecting disk 7 in turn drives the scraper 8 and stirring rod 12 to rotate synchronously in both directions, thus mixing and stirring the asphalt and recycling agent. In other words, this device can not only open the opening by rotating hinge 24, eliminating the tedious steps of manual operation and making the addition of recycling agent more efficient and continuous, thereby improving production efficiency, but also prevent asphalt from accumulating on the barrel wall, reduce mixing dead zones, and improve the uniformity of material mixing through the synchronous bidirectional rotation of stirring rod 12 and scraper 8.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An asphalt hot recycling plant comprising a housing (1), characterized in that: The outer wall of the shell (1) is fixedly connected with a fixed frame (2), the upper surface of the fixed frame (2) is fixedly connected with a motor (3), the output end of the motor (3) is fixedly provided with a bevel gear (4), the tooth end of the bevel gear (4) is meshedly connected with a bevel gear (5), the inside of the bevel gear (5) is fixedly connected with a sleeve (6), the outer wall of the sleeve (6) is rotatably connected in the inside of the shell (1) and the fixed frame (2), the outer wall of the sleeve (6) is fixedly connected with a connecting disc (7), the outer wall of the connecting disc (7) is fixedly connected with a scraper (8), the outer wall of the scraper (8) is rotatably connected with the inner wall of the shell (1), the tooth end of the bevel gear (4) is meshedly connected with a bevel gear (9), the inside of the bevel gear (9) is fixedly connected with a connecting column (10), the outer wall of the connecting column (10) is rotatably connected with the inner wall of the sleeve (6), the outer wall of the connecting column (10) is fixedly connected with a rotating disc (11), the outer wall of the rotating disc (11) is fixedly connected with a stirring rod (12), the lower surface of the shell (1) is provided with a supporting assembly, and the supporting assembly is used for supporting the shell (1).

2. The asphalt hot recycling device of claim 1, wherein: The supporting assembly comprises an arc-shaped seat (13), and the lower surface of the shell (1) is fixedly connected with the upper surface of the arc-shaped seat (13).

3. The asphalt hot recycling device of claim 1, wherein: The outer wall of the shell (1) is fixedly connected with a supporting frame (15), and the upper surface of the supporting frame (15) is fixedly connected with a hydraulic cylinder (16).

4. The asphalt hot-recycling device of claim 3, wherein: The output end of the hydraulic cylinder (16) is fixedly connected with a rack (17), the inner wall of the rack (17) is slidably connected with a slide rail (18), and the lower surface of the slide rail (18) is fixedly connected with the upper surface of the supporting frame (15).

5. An asphalt hot-recycling device according to claim 4, characterized in that: The tooth end of the rack (17) is meshedly connected with a rotating gear (19), and the inside of the rotating gear (19) is fixedly connected with a rotating column (20).

6. An asphalt hot-recycling device according to claim 5, characterized in that: Both ends of the rotating column (20) are rotatably connected with a frame (21), and the lower surface of the frame (21) is fixedly connected with the upper surface of the supporting frame (15).

7. An asphalt hot-recycling device according to claim 6, characterized in that: The tooth end of the rotating gear (19) is meshedly connected with an arc-shaped tooth (22), the outer wall of the arc-shaped tooth (22) is fixedly connected with a connecting plate (23), the tooth end of the arc-shaped tooth (22) is meshedly connected with a hinge (24), the inside of the hinge (24) is rotatably connected with a limiting column (25), and both ends of the limiting column (25) are fixedly connected with the inner wall of the frame (21).

8. An asphalt hot-recycling device according to claim 7, characterized in that: The upper surface of the frame (21) is fixedly connected with a storage cylinder (26).